06/15 Rev. 6.01-01 All devices Using the Documentation Copyright ............2 Text appearance ........10 Documentation structure ........ 3 Title page ..........11 Datapool, documentation object ....3 Abbreviations ..........12 Documentation concept......3 Printer names..........12 Documentation format ........ 6 Parameters ..........12 Printing the documentation ......7 Index .............13 Navigation aids ..........
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Documentation structure Datapool, documentation object The overall documentation is a part of the datapool, which is provided for the printer user and the service personnel on CD or other electronic media. Datapool This datapool includes: –...
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06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Subject section Thematically-related subject contents are described in each topic section. A topic section is the smallest unit of information with its own – page numbering, – header bar, –...
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Accessories Disposal Fig.: 64-04 (Delivered version may deviate from the picture) Fig. 1 Each Manual title page provides a list of topic section in its right half. To a certain extent manuals are only virtual, as the same topic section can be simultaneously assigned to different manuals (the topic section physically only exists once).
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Start page The start page is also only an organisational component and is displayed when the CD starts, or on the Internet on the link to the printer datapool. The following features characterize a start page: –...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Printing the documentation In order to make the documentation readable without a PC, the documents can be printed in A4 as well as in Letter format. For printing, the Acrobat Reader uses the print capabilities of the platform it is run on.
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Navigation aids Info search The following options are available for quickly searching for information in the paper documentation: – The title page of each manual with a list of contents of the topic section –...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Symbols and note signs Warning notes Warning notes warn of a possibly dangerous situation. Personal injury, material damage or data loss are possible, if care is not taken. Depending on the dimension of possible damages, the warning notes look different: •...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Symbols Warning of the risk of injury due to moving or rapidly rotating parts! Long hair, loose jewellery, long sleeves, etc.are not admissible when operating the machine. Wear sufficient personal protection gear. Tools required for the described service action.
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Title page Link Black text in the blue frame: link to topic sections which occur several times in different manuals (click). Link Purple text in the blue frame: link to a topic section which only occurs once and belongs specifically to the manual (click).
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Index Abbreviations ..........12 Link page ............ 5 Alterations, technical ........2 Paper documentation ........7 Copy ............2 Patents ............2 Copyright ............. 2 Pinch Point ..........10 Datapool ............
06/15 Rev. 6.01-01 OPERATOR / SERVICE MANUAL All printers / print dispensers Safety Notes Note about printer names ......2 Information and qualifications ....... 3 Follow the instructions ....... 3 Information must be made available ..3 Ensure necessary qualifications ....3 Machine operating safety ......
The protective measures described in the following count for all printers (e. g. 64-xx), print-and-apply machines (e. g. ALX 92x) and print-and-apply modules (DPM) distributed by Novexx Solutions. In this document, all above mentioned printer types are referred to as „machine“.
06/15 Rev. 6.01-01 OPERATOR / SERVICE MANUAL Safety Notes All printers / print dispensers Information and qualifications Follow the instructions Safe and efficient operation of the printer can only be guaranteed if you observe all nec- essary information. Product liability and warranty can only be claimed, if the printer was operated according to the notes and instructions in the user manual.
06/15 Rev. 6.01-01 OPERATOR / SERVICE MANUAL Safety Notes All printers / print dispensers Machine operating safety Conditions for safe use Only use the machine in enclosed areas with environmental conditions matching the values given in the technical specifications. ...
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06/15 Rev. 03 USER MANUAL 64-xx Commissioning & Operation Mounting the printer ........2 Unpacking the 64-xx ......... 2 Carrying the 64-xx ........4 Mounting the 64-xx ........5 Device description ......... 6 Printer connections ........6 Operator panel .......... 8 Operating modes ........
06/15 Rev. 03 USER MANUAL Mounting the printer 64-xx Mounting the printer Unpacking the 64-xx 1. Lift off the lid of the shipping box [1]. 2. Take out the plastic bag containing the accessories [1B]. 3. Lift off the styrofoam support [1A]. [1] Shipping box without lid: A Styrofoam support B Accessories...
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06/15 Rev. 03 USER MANUAL Mounting the printer 64-xx WARNING! Printers with mounted cutter: The cutter may cause cut injuries. Do not grasp the cutter [3A] as a handle. Use the cutter motor [3B] as a handle. [3] D o n ´t use the cutter as a handle! 5.
Carrying the 64-xx WARNING! The 64-xx is a heavy printer. The weight depends on the printer type and equipe- ment and can vary from 20 kg (64-04/05) up to 29.5 kg (64-08 Dispenser). A bad carrying technique can cause back injury. ...
The power cable should be run to the printer so that • nobody will trip on it, and that • the power plug can easily be pulled out if necessary. [6] The correct orientation of the 64-04.
06/15 Rev. 03 USER MANUAL Device description 64-xx Device description Printer connections CAUTION! Add-on devices of an inferior quality may damage the printer! Connect the printer only to devices that fulfil SELV (safety extra-low voltage) circuit requirements acc. to EN 60950! ...
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06/15 Rev. 03 USER MANUAL Device description 64-xx Status-LED/Ethernet G Ethernet interface To connect to an „Ethernet 10/100 Base T“ network H Optional: Signal interface USI – 4 inputs / 8 outputs – Standard at „64-xx Dispenser A“ Optional: Mini-DIN connector To connect a remote operator panel Optional: start/stop signal input –...
06/15 Rev. 03 USER MANUAL Device description 64-xx Operator panel Display Prog button Feed button Online button Cut button [9] Operator panel of the 64-xx. Display With 32 digits and two lines, the display shows the operating conditions (modes) for parameters, values, status and errors.
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06/15 Rev. 03 USER MANUAL Device description 64-xx For more detailed descriptions of the button functions, please see • Chapter Offline operation on page 14 and Chapter Online operation on page 15 • In topic section Info-Printouts and Parameter Remote operator panel 64-0x Gen.
06/15 Rev. 03 USER MANUAL Device description 64-xx Operating modes Offline mode Printer settings can be made when the device is offline. The offline mode is normally active when the printer is switched on. Print jobs are received via the selected inter- face but not processed.
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06/15 Rev. 03 USER MANUAL Device description 64-xx Standalone mode In standalone mode, print jobs are not transferred but saved on a plugin card. They are started directly from the printer’s operator panel or via a connected keyboard. Standalone mode: see topic section Advanced Applications .
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Basic Operating Procedures Connecting the printer WARNING! The printer operates using mains voltage! Touching electrically live parts can cause exposure to hazardous electrical currents and may lead to burns. Make sure that the printer is switched off before connecting the power cable. ...
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Switching on the printer Turn on the printer using the power switch (set to position “1”). The following se- quence of messages is displayed: System start... The boot loader is starting. System start...
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Offline operation • Changing from offline to online mode: ONLINE x JOBS OFFLINE x JOBS Online • Switching into online mode when print job is stopped OFFLINE x JOBS ONLINE x JOBS Online Stopped Stopped...
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Online operation • Switching to offline mode: ONLINE x JOBS OFFLINE x JOBS Online • Adjusting the print contrast: press Feed button to increase, press Cut button to de- crease the print contrast ONLINE x JOBS Print contrast...
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Creating a print job There are basically two ways of generating a print job: You can use a label layout pro- gram together with a Windows printer driver or create a simple text file containing print- er commands.
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Command file Enter a sequence of printer commands into a text file and send this file to the printer. To do this, you require a simple text editor and the copy command in MS-DOS. Easy- Plug is a special command language for formulating print jobs.
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Memory card and Printing starts immediately after switching on Easy-Plug file 1. Name the print job file in the root directory on the memory card autostrt.for. 2. Insert the memory card into the card slot on the printer (see next section). 3.
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Inserting a memory 1. Switch off the printer. Wait for 5 seconds. card 2. Insert the memory card [15A,B] with the labelled side facing to the right and the contacts facing ahead into the card slot until it clicks into place. Removing a memory CF card: card...
06/15 Rev. 03 USER MANUAL Basic Operating Procedures 64-xx Outputting the realtime clock value using Easy Plug Use the following Easy Plug commands to output the current realtime clock value: • #YC realtime as text • #YS realtime as barcode •...
06/15 Rev. 03 USER MANUAL Starting to print 64-xx Starting to print Settings for the material type The parameter settings described below provide the printer with the necessary infor- mation about the label material used. When printing from a layout program, these set- tings are usually provided automatically by the printer driver.
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06/15 Rev. 03 USER MANUAL Starting to print 64-xx 2. By pressing the Cut/Feed buttons, you can increase or decrease the heat energy of the printhead (in %). The heat energy should be kept as low as possible while retaining an acceptable printing result.
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03/13 Rev. 6.01-01 USER MANUAL 64-xx – 64-xx dispenser Setting up Winding diagrams ......... 2 Material / Ribbon end ........11 64-xx ............2 Material end ..........11 Designation of parts ........2 Ribbon end ..........11 64-xx dispenser ......... 3 Rewinder full ..........11 Designation of parts ........
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06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Winding diagrams The winding diagrams show the winding direction of material and ribbon th- rough the 64-xx or through the 64-xx dispenser printer. You must follow this basic schema when inserting/changing material and ribbon. ...
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser 64-xx dispenser [15] This is how to insert material and ribbon correctly in the 64-xx dispenser (each of type M). Designation of parts No. Designation No. Designation Ribbon unwind mandrel Dispensing edge Ribbon deflector Feed roller...
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Selecting ribbon/material Label material When selecting the material, you must take 3 factors into account: – the abrasive behavior of the surface structure of the material; – the properties with regard to the chemical reaction when printing ink is transferred;...
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Inserting material CAUTION! Rotating axles! These can pull in and tear off hair, clothing and jewelry. – Do not operate the machine with the hood open! – Keep long hair, loose clothing, jewelry etc.
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06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Only 64-xx dispenser: 9. Guide material through under the dis- penser roller (1). 10. Pull labels off the backing paper over a length of about 50 cm (Fig. 1). 11.
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06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Continued on next page. 14. Guide the backing paper around the feed roller (1) and guide pins (2) of the drawing module to form an S shape (Fig. 1). 15.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Inserting fan-folded material 1. Set the outer disc of the material unwinder to the width of the material. 2. Pull the material through the inlet opening (1) to the material guide with the side to be printed showing upwards.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Changing material Proceed as described in the following to replace an inserted material roll befor it co- mes to an end. The printer must be switched on; otherwise, the printhead presses on the material.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Inserting ribbon 1. Switch the printer on. 2. Open the hood of the printer. 3. Place the roll of ribbon on the right ribbon mandrel (1) so that it can unwind anti- clockwise.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Material / Ribbon end Material end If the material end has passed the material guiding, the following status message appears: Status 5002 Material end 1. Press the opener and pull the remaining material from the front side (display side) out of the print unit.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Settings for all printers Ribbon tension The torques of the ribbon unwind mandrel (1) and ribbon rewind mandrel (2) can be set using the red plastic hexagons on the ribbon mandrels.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Material light barrier The series 64-xx printers are fitted with transmitted-light light barriers. Reflector light barriers are also available as an option. To set Setting is performed by means of the red rotary knob (1) on the outside of the print module.
The contact pressure can be set in 3 steps: Position for 64-04/05 or for thin/narrow material up to the maximum print width of the 64-05 (1) II Position for 64-06 or for average material...
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Adjusting the position of the print head Only for the standard version of 64-05/ 06/08! The print head 0 line can be adjusted va- riably from 2 mm (from the left edge of the label) to 13 mm: 1.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Material parameters The following three parameters are used to tell the printer the properties of the label material with which you would like to work: Parameter Function PRINT PARAMETER > material type Sets the type of material (punched or continuous) PRINT PARAMETER >...
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Settings at 64-xx dispensers Dispenser types The 64-xx is available as „Dispenser M“ or „Dispenser A“ (see tab. 2). Type Property Operating mode • Short dispensing edge with Printing/dispensing is triggered manually label sensor (single start), e.
06/15 Rev. 6.01-01 USER MANUAL Einrichten 64-xx – 64-xx dispenser Parameter settings for „64-xx dispenser M“ The printing/dispensing process can be triggered by foot switch or by light barrier: Foot switch The values preset by the manufacturer (see tab. 3) are valid for manual triggering of the printing/dispensing via the Single-Start connector, e.g.
06/15 Rev. 6.01-01 USER MANUAL Setting up 64-xx – 64-xx dispenser Index Changing material Material end Designation of parts Rewinder full - 64-xx Ribbon end - 64-xx dispenser Dispenser Setting label material parameters - parameters for version A Setting the material light barrier - parameters for version M Setting the position of the print head Drawing module...
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06/15 Rev. 04 USER MANUAL AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Advanced Applications Printing with temperature compensation ..2 Access via Web/FTP server .......21 Requirements ..........2 Web server ..........21 Function description ........
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printing with temperature compensation Requirements • Suitable printers: All devices listed in the headline of this document •...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Drive performance print head TR=0 TR=20% TR=40% TR = “SYSTEM PARAMETERS / Temp. reduction” °C Print head temperature...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printing with start signal Application notes Print-and-Apply systems are normally triggered by an external start signal, which typ- ically comes from a product sensor placed at the conveyor.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Connecting the signal source Footswitch Footswitches are available as accessory for both, 64-xx and AP 5.4/5.6 printers and are shipped ready configured (see topic section Accessories ).
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x USI, AI, E/A The 3 accessory boards USI, AI and I/O provide each a signal interface shaped as a D-Sub connector [2B] [3A].
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Settings in the parameter menu Setting Interface Printer Parameter Value Accept start si- SYSTEM PARAMETER >...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Standalone Operation Requirements Printer Suitable printers: all devices listed in the headline of this document, except for AP 4.4 (which has no card slot) Firmware Printer...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Keyboard On request, a keyboard can be connected to the printer. This considerably simplifies entry of variable data, especially when dealing with text.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Features Standalone operation in brief: • Printing without computer connection • Data entry via control panel or keyboard •...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 3. Press the Online button to start proceeding the file In case of a printjob file, the printjob is started, in case of a firmware file, the firm- ware upload starts.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x mation about the job is displayed in the "Print control" console. While the print job is processed, it is started newly in the „Standalone“...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Executing firmware files Files with the extension .S3B are firmware files. Selecting a firmware file means start- ing a firmware download.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Insert Input Field in Printjob Input fields can be defined in the following Easy Plug field types: •...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 7. Simultaneously press the Online and ESC keys. The first file on the memory card is displayed: Choose a file NOVEXX.FOR 8.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data input by interface Available with firmware x.33 or a later version. Apart from putting in data by operation panel or by external keyboard, the data can be sent via interface.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data Transmission with Ethernet System Requirements CAUTION! - Unqualified manipulations of a data network can disturb or stop its pro- per functioning.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Integration of Ethernet Interface The Ethernet interface of the printers is layed out as 10/100 Base T. The transmission speed is set by autonegotiation.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Setting the IP Parameters The IP-parameter settings can either be set fix, or they can be requested from a DHCP server with every start of the printer.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Transmission with LPD Server Printing data can be transmitted to the printer using the LPR/LPD (Line Printer Dae- mon) protocol (“BSD Spooler”).
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Access via Web/FTP server Web server Applications The web server makes it possible •...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [9] Login dialogue of the web server A Link to the web server home B Opens input fields for user name and password [9] C Calls the parameter menu Enables settings in the labeller parameter menu to be changed.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Changing a setting in Click on the names of submenus and parameters to open them so that you can the labeller menu change the settings they contain.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x The virtual operator panel [12] The virtual operator panel After the “Display view” link is clicked, an image of the operator panel (= virtual oper- ator panel) appears on the screen [12].
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x D Status line [13E] In order to avoid putting an operating person at the machine at risk by sudden starting up of the machine, the virtual operator panel is locked as soon as a button at the machine operator panel is pressed.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 4. Enter user name and password. A user name can be chosen at will; preset password = “avery” INTERFACE PARA >NETWORK PARAM.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x If the login was successful, separate folders appear in the FTP client, one for the in- ternal RAM disk and one for each connected memory medium [13]: •...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data transmission with WLAN According to standard IEEE 802.11b Requirements Suitable printers Printer Firmware AP 5.4, AP 7.t 3.00...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x PC setup 1. In Windows XP call: Start > Settings > System > Network. 2.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Storing and transferring parameter settings Recommendations • Suitable printers: All printers listed in the headline, apart from the AP 4.4 (which has no card slot) •...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Storing settings on memory card SPECIAL FUNCTION > Store parameters 1. Call parameter ...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Loading settings from memory card All files with parameter settings, which are stored in the \FORMATS directory, can be read out using the standalone mode.
A0842 Power cable denmark A3598 [Tab. 25] Accessories for the SV 100 available at Novexx Solutions Functional Description An OLV is a bar code scanner, which is able to rate the scanned bar code in quality (according to ANSI grades). The OLV is placed in front of the printer, so that it can read the bar codes directly after printing [21].
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Setup 1. Place the printer on the OLV mounting plate as illustrated. Operating the OLV at a DPM / PEM / ALX 92x requires a support stand match- ing the respective installation situation 2.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [22] 64-05 with OLV mounted (side view).
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Appendix Example: Setup file for AP 5.4 #!A1 #G Machine Setup for AP 5.4 300 Dpi Version: V3.10 #G Serial number...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G COM2 Port Parameter #G------------------------------------------------------------------- #PC1302/5 Baud rate : 9600 Baud #PC1303/8 No.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Options Parameter #G------------------------------------------------------------------- #PC5300/0 Remote Display : Disabled #G------------------------------------------------------------------- #G Printer System Menu #G------------------------------------------------------------------- #PC2001/24.5 Head disp dist.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Peripheral Parameter Menu #G------------------------------------------------------------------- #PC2512/1 Rewinder Motor : Generation 2 #PC2501/0 Current mode : Table values #PC2502/100...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G MLI Parameter Menu #G------------------------------------------------------------------- #PC4002/15 Darkness : 15 #PC4003/126 Control Prefix : 7EH #PC4004/94 Format Prefix : 5EH...
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: Multitech Sys #G readonly ID=30045 #G Work place : FCT Test Station #G readonly ID=30046 #G Company name : Novexx Solutions #G------------------------------------------------------------------- #G CF card slot status #G------------------------------------------------------------------- #G readonly ID=30047 #G Card in slot : Yes #G readonly...
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03/13 Rev. 5.08-01 USER MANUAL 64-xx – 64-xx Dispenser Servicing and Maintenance General Notes ..........2 Rubber rollers ..........9 Servicing by trained personnel ....2 Cleaning the print roller .......9 Safety ............2 Cleaning the feed roller ......10 Fault correction .......... 2 Cleaning the dispenser-feed-roller ....11 Ordering spare parts ........
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser General Notes Servicing by trained personnel Regular and proper servicing is necessary in order to ensure that the device is permanently ready for operation. Qualification Servicing and repair work may only be carried out by appropriately qualified personnel.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Ordering spare parts Only use original spare parts from the manufacturer. The use of parts which do not satisfy the high demands set by the printer manufacturer can cause unnecessary problems.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Servicing and cleaning Notes for cleaning Intervals Regular servicing and cleaning work is necessary for safe operation and high running performance. The servicing intervals are dependent on the operation and ambient conditions, daily operating times and the print medium.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Printhead Cleaning the print head 1. Switch off the device. 2. Pull out the mains plug. 3. Remove material and ribbon. 4. Unscrew the two thumb screws on the print head mounting until the entire printhead mounting can be rotated upwards on the contact shaft.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Changing the print head The print head is adjusted to the print head mounting during manufacture. As a result the print head can only be replaced in conjunction with the print head mounting.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Entering a false value can damage the print head! Please also read the Service Manual, topic section "Service print module", paragraph "Exchanging the printhead". If the printout is worse than before, after a new printhead was installed, the printhead position has possibly to be adjusted.
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03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser 64-08 printers need up to 40 min time to perform a dot check. For this reason, it is not recommended to use the "Automatic dot check" mode with this type of printer.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Rubber rollers Cleaning the print roller 1. Switch off the device. 2. Pull out the mains plug. 3. Remove material and ribbon. 4. Only dispenser version: Remove the dispensing edge to gain easier access to the print roller.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser CAUTION! - Only clean the print roller with a dust-free cloth and roller cleaner. Never use knives or sharp-edged objects to clean the rollers! Keeping impurities and dirt of any description away from the printing area generally increases the running performance of the printer, and especially that of the print head.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser 7. After cleaning, return the print head mounting to its old position and retighten the thumb screws. Press the thumb screw on the tapered edge of the square axle and ensure the exact positioning of the print head mounting on the axle.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Photoelectric switches Cleaning the gap photoelectric switch 1. Switch off the device. 2. Pull out the mains plug. 3. Remove material and ribbon. 4. Unscrew the two thumb screws on the print head mounting the entire print head mounting can be rotated upwards on the contact shaft.
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Cleaning the cutter Only with cutter option! WARNING! Sharp blades may cause cut injuries at hands and fingers! Take the utmost caution when cleaning the cutters! ...
03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Cleaning/exchanging the dust filter liner Important notes The dust filter is an option (article number A9344). The filter is mounted in front of the fan opening at the printer rear side. ...
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03/13 Rev. 5.08-01 USER MANUAL Servicing and Maintenance 64-xx – 64-xx Dispenser Index Changing the print head ......6 Material end photoelectric switch ....12 Charges, electrostatic ......5, 6 Material feed ..........12 Cleaning ............4 - knife ............13 Neutral cleaning agents ......
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Info Printouts & Parameters General Information ........6 Dispense Mode........44 Important setting instructions ....6 Dispenseposition ........46 Area of application ........6 Cut mode ..........47 Operating the parameter menu .....
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Singlestartquant ........84 Start print mode ........101 Head disp dist ......... 84 Dwell time ..........102 External signal ......... 85 Blow on time ..........
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Reprint signal ........114 Store Diagnosis ........126 Ribbon signal ........114 Gen.Support Data........127 Material signal ........115 EasyPl. file log ........127 Mat.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) System revision........140 Serial number ........146 System date .......... 140 Production date........146 Bootloader..........140 PCB part number ........147 uMon .............
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) General Information Important setting instructions Starting in offline mode, you get to the parameter menu by pressing the prog button.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Firmware This description applies to all printers which are equipped with the following firmware version: 6.52 The paragraph „Overview Parameter Menues“ in this topic section contains ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Operating the parameter menu The illustrations on the following pages clarifie the operating principle of the parameter menu. The return path shown on the left of the screen, called up using the Prog.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parameter Menu 64-xx ONLINE 0 JOBS Print contrast 65 % OFFLINE 0 JOBS PRINT PARAMETERS INTERF. PARAM. PRINT INFO PRINT INFO PRINT PARAMETERS Printer status...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parameter Menu DPM / PEM / ALX ONLINE 0 JOBS Print contrast OFFLINE 0 JOBS PRINT INFO PRINT PARAMETERS INTERFACE PARA PRINT INFO PRINT PARAMETERS...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Overview Parameter Menus Understanding the Parameter Overviews The charts in the following show all of the parameters implemented in the printer firmware. Some parameters are only visible in the parameter menu under specific preconditions.
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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Only with 64-04/05/06 18. Only with installed RFID option 19. Only if DP INTERFACE > Interface type = USI Applicator 20. Only with SYSTEM PARAMETERS > Dispensing edge = „User defined“ 21. Not with 64-xx dispenser 22. Only with an...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Alphabetical Parameter List #VW/I Interface ... . Cuts on knife ... . Drive F .
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Font downl. area ... Label Top ....PCB revision .
• Printer type: – Shows the printer type, which has been set using parameter (e.g. 64-04) SERVICE FUNCTIONS > printer type – "USA" displayed after the printer type indicates that the USA font is loaded. – "8DOT" displayed after the printer type indicates that the 8-Dot emulation...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Printer Parameter Menu Shows the setting of the parameters in the menu. PRINT PARAMETERS • Printer Interface Menu Shows the setting of the parameters in the menu.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Logos on RAM disc • Graphics on RAM disc • Fonts on RAM disc See „Plugin card manual“, topic section „Application“, chapter CF/SD cards ...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Internal Line Styles Use the line style number (fist column) with one of the Easy Plug commands #YL or #YR to print lines in the matching style.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Easy-Plug command Bar code #IDM Data Matrix Code #MXC Maxi Code #PDF PDF 417 #CBF Codabar F #CFN Code 49 #SQR QR Matrix Code...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Flashdata status 64-xx ALX 92x ALX 73x (PMA) Prints a list of all fonts stored in the flash memory. This can be e. g. custom- ized fonts or diagnose data.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Service Status 64-xx ALX 92x ALX 73x (PMA) Print the Service status report to read about operation time, no. of services, no.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dottest endless 64-xx ALX 92x ALX 73x (PMA) Dottest for application with endless label stock. This function prints a pattern which enables trained personnel to check the adjustment as well as the function of the printhead.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) RFID Status Only with activated RFID option. 64-xx ALX 92x Prints a status printout with RFID specific data: RFID Status System version : V4.00...
DPM / PEM / ALX 92x / ALX 73x (PMA): Print speed can be set optionally in Inch/s or mm/s. The unit is selected with SYSTEM PARAMETER > Speed unit. Printer Print speed / feed speed (mm/s) (Inch/s) 64-04/05 2-16 6406 2-14 64-08 ALX 924/5, DPM 4/5“, PEM 4/5“, 50-400...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Material type 64-xx ALX 92x ALX 73x (PMA) Definition of the materials used. A distinction is made between reel material and gapped material (hole gaps, self-adhesive material with register gaps).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) [10] Positive and negative offset in relation to the feed direction (arrow). Bar code multip. 64-xx ALX 92x ALX 73x (PMA) Bar code height scaling factor Increases the bar code height defined in the label layout (Easy-Plug) by multi-...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The plain copy line of the barcodes EAN8, EAN13, UPC-A and UPC-E is prin- ted with the same fonts, which older printer types like TTK or TTX x50 have used.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The parameters menu can be activated as usual after having switched to the offline mode by pressing the Online button two times. •...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Batch Mode The printer can print the whole label surface. • Dispensing of the label takes place during printing. Printing of the next label is interrupted until the label is completely dispensed.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Cut mode 64-xx Only with mounted and activated cutter ( SYSTEM PARAMETER > Periph. device „Cutter“). This is where the procedure for the label output and cut is defined. Real 1:1 mode The whole surface of the label is printable.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Batch mode The whole surface of the label is printable. Cutting takes place during print- ing. This can result in brief interruptions within the print zone of the following label.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Cut speed 64-xx Only with mounted and activated cutter ( SYSTEM PARAMETER > Periph. device „Cutter“). The cut speed is to be adjusted to the material thickness and strength. Setting range: 2 to 5;...
= „Cutter“). Setting range: 0 to MAX_CUT_WIDTH; Default setting: MAX_CUT_WIDTH The values for MAX_CUT_WIDTH depend on printer type and printhead: Printer MAX_CUT_WIDTH 64-04 64-05 64-06 64-08 AP 5.4 with 203 dpi AP 5.4 with 300 dpi AP 5.6 with 203 dpi AP 5.6 with 300 dpi...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) X - Printadjust 64-xx ALX 92x ALX 73x (PMA) The zero point of the mask is moved in relation to the edge of the label on the X- axis, i.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The range of the value automatically measured by the gap detection can be defined specifically for the label material. This allows materials with high-con- trast proof points within the label to be processed, which would otherwise be measured as 'false' gaps by the system.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Printer ID No. 64-xx ALX 92x ALX 73x (PMA) Printer identification number Determines the identification number of the printer. In such a way, the printer can be addressed by the Easy Plug command #!An (n=printer ID).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > COM1 PORT Baud rate 64-xx ALX 92x ALX 73x (PMA) Data transfer speed Speed of data transfer using the serial interface. xxxxxx Baud Setting range: 300 to 115200 Baud;...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Data synch. 64-xx ALX 92x ALX 73x (PMA) Data synchronisation at the serial interface. RTS/CTS Data synchronisation through hardware XON/XOFF Data synchronisation through software None...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Even Even parity. A parity bit is added so that there is an even number of 1 Bits. None No check bit.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > COM4 PORT Internal interface, to which the optional RFID read/write unit can be connected. Baud rate 64-xx ALX 92x ALX 73x (PMA) See parameter...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > CENTRONICS PnP function 64-xx ALX 92x ALX 73x (PMA) The printer doesn´t send any identification signals to the Centronics port. The printer sends identification signals via the Centronics port (if any is connected) to the host computers Windows operating system.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) FTP server 64-xx ALX 92x ALX 73x (PMA) The File Transfer Protocol (FTP) server (RFC959) allows access to the inter- nal RAM disk of the printer and, if available, to the memory card.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WEB operator p. (WEB operator password) 64-xx ALX 92x ALX 73x (PMA) Only in production mode. Modifying the password for web server access as supervisor. Default setting: „operator“...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Time server IP 64-xx ALX 92x ALX 73x (PMA) IP address of the time server. Only appears if INTERFACE PARA >...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WLAN SSID 64-xx ALX 92x ALX 73x (PMA) Only with plugged-in WLAN CF-card A Service Set Identifier (SSID) is the identification of a radio frequency net- work, which is based on IEEE 802.11.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WLAN 64Bit key 1 64-xx ALX 92x ALX 73x (PMA) Only with plugged-in WLAN CF-card Definition of an encryptioin key for pakket transmission. The key will be used, if it is enabled under INTERFACE PARA >...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Drive F 64-xx ALX 92x ALX 73x (PMA) Assigns drive letter F: to one of the card slots or USB ports. None F: is not assigned CompactFlash...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SYSTEM PARAMETER Speed unit ALX 92x The print or feed speed can optional be set in mm/s or in inch/s. mm/s Set speeds in mm/s Inch/s...
(see Fig. 13). x mm Setting range: refer to Tab. 3; Unit interval: 1; default setting: 0 mm Printer type Setting range in mm No. of dotss 64-04 / Chess 4 0-107 1280 64-05 / Chess 5 0-128 1536 64-06 / Chess 6...
Country settings for applications, which base on 7bit ASCII code. 1) ZPL II is a registered trademark of ZIH Corp. ZIH Corp. and Novexx Solutions are not related in any way, and ZIH Corp. has not licensed or otherwise sponsored Novexx Solution‘s MONARCH LANGUAGE INTERPRETER™.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Head-sensor dist. (Distance between printline and label sensor) 64-xx ALX 92x ALX 73x (PMA) Parameter appears only in production mode or if a value > 0 is set. Printhead-sensor distance Special function for setting non-standard punch sensors.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Ribbon economy limit 64-xx ALX 92x The ribbon economy limit determins the length of the printing free area on the label from that on the ribbon economy automatic should be activated.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Error reprint 64-xx ALX 92x ALX 73x (PMA) If an error occurs while a label is printed, the last printed label is reprinted. For label layouts containing variable data (for example, count fields), disable the reprint function.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) CAUTION! Entering a false value can damage the print head. Read off the correct value from the print head and set it accordingly. ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Voltage offset 64-xx ALX 92x ALX 73x (PMA) The voltage offset increases the head voltage and therefore the head tem- perature which e.g.
Sets the printer firmware to the tear-off edge option. The punch is fed forward to the tear-off edge. Dispenser Setting for 64-xx dispenser version. 64-04/05 only: After selecting this value, the parameter SPECIAL FUNCTION > appears automatically, if the parameter Disp. Head Offs. SPECIAL FUNCTION >...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) External signal 64-xx ALX 92x The parameter determines, if and how an incoming signal at the - optional - single start connector will be interpreted.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Compact right Setting for 50 mm material width. The parameter values are printed on the right side of the parameter names: Parameter name: Value Compact left Setting for 50 mm material width.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) After the printer was powered up, the key code will be queried: 3. Enter the production code. Possible Settings Password interrogation switched off (default) Power-up code Activates the password interrogation directly after switching the printer on.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Material feed ALX 92x Suppresses backwards material feeding. For-/backwards Standard setting; material is fed forwards and backwards. Only forwards The label material is only fed forwards.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DISPENSER PARA This menu appears only, if > Periph. device is set to SYSTEM PARAMETER „Dispenser“. Head disp dist. (Distance printhead - dispensing edge) ALX 92x xxx,x mm...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Backing paper Label Feed Direction Printhead Dispensing Edge Printing Non-printable area with a) Dispense position = 0 Dispense position <...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dispenseposition 64-xx ALX 92x Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Adjusts the dispense position in or against the feed direction. Depending on the set dispense position, the dispensed label sticks to the backing paper with a more or less wide strip [18].
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dispensing mode 64-xx ALX 92x Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Only effective in real 1:1 mode! Real 1:1 mode normally bears the disadvantage of a slightly lower impression accuracy, caused by the additional slippage at the rollers while feeding back.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Start offset 64-xx ALX 92x Function for operation with product sensor. Use this parameter to set the distance between product sensor (light barrier) and dispensing edge.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Speed Adaption ALX 92x Aktivieren der Geschwindigkeits-Adaption (APSF) The dispensing speed adapts automatically to match the speed of the con- veyor belt.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The diameter of the measuring wheel is shown on the left. The current prod- uct speed as calculated by the machine appears on the right. If this speed is not equal to the actual speed, the setting for the measuring wheel diameter can be changed to align the actual and measured values for the conveyor speed.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) APPLICATOR PARA This menu only appears in printers of the types DPM, PEM and ALX 92x, and only, if the optional Applicator Interface (AI) is connected. Applicator type ALX 92x ...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) LA-SO Label Applicator Swing On, applies the label with a rotation movement. For details refer to the User Manual LA-SO ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Level high active Labels will be printed as long as the start signal is held high. Pulse rising The printing of a label is triggered by a low-high change of the start signal.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Position timeout ALX 92x Only with an AI installed. Not with APPLICATOR PARA > Applicator type = „ASA“, „Direkt Spenden“, „LA-BO“.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) TouchDownTimeout ALX 92x Timeout at the touchdown sensor. Only with an AI installed. Only visible with certain applicator types. This time specifies the maximal wait time for the touchdown trigger event.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Feed input 64-xx ALX 92x ALX 73x (PMA) Only with an I/O board mounted. Concerns the input signal FEED at the signal interface. (Default setting) Feeding of one label on the falling signal edge.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Start print error • Other errors, which keep the printer from printing During the initialization (powering up) of the printer, the ERROR-signal is instable! Printererr + Offl In addition to the above mentioned cases avtivate the following events the...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) End print mode 64-xx ALX 92x ALX 73x (PMA) Only with an I/O board mounted. Concerns the output signal PRINT_END at the I/O board signal interface. Determines the signal response after printing of a label.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) OLV PARAMETERS This menu only appears, if an online verifier (OLV) is connected to the printer. For this, the parameter must INTERFACE PARA >...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • It is not recommended to use the setting „Fast legacy“ as a standard, as some unexpected behavior, depending on the label format, may occur. Each label format has to be tested explicitly.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DP INTERFACE The parameters described in this section only appear in the parameter menu after a USI board is mounted. For information on signals and pin assignment of the USI, refer to the Service ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) End print mode 64-xx ALX 92x ALX 73x (PMA) Only with USI board. Concerns the output signal PRINT_END at the USI interface. Determins the signal response after printing of a label.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Material signal 64-xx ALX 92x ALX 73x (PMA) Only with USI board. Concerns the output signal WARNING at the USI, which indicates the close shortness of ribbon or material.
Default: xx = 5E (0x5E = „Caret“) 1) ZPL II is a registered trademark of ZIH Corp. ZIH Corp. and Novexx Solutions are not related in any way, and ZIH Corp. has not licensed or otherwise sponsored Novexx Solution‘s MONARCH LANGUAGE INTERPRETER™.
Selecting an inappropriate machine type can lead to malfunctions or damage of the printer. Select the printer type that is named on the printers rating plate. 64-0x 64-04/05/06/08 desktop printer. DPM-0x LH Printing and dispensing module DPM, lefthand machine. DPM-0x RH Printing and dispensing module DPM, righthand machine.
Only in production mode. Dispenser Head Offset Setting required for 64-04 dispenser with 4“ printhead: At the inner side end of the printhead exists a non-printable area of 13 mm width. Setting required for 64-05 dispenser with 4“ printhead: Full 4“ print width with- out restrictions.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Default Values 64-xx ALX 92x ALX 73x (PMA) Parameter appears only in production mode. User defined The presently selected settings of all parameters will be taken as default val- ues.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Those conditions are matched by logfiles, which are automatically generated SPECIAL FUNCTION > EasyPl. file log Data blocks del. Delete data blocks 64-xx ALX 92x...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SERVICE FUNCTION Service 64-xx ALX 92x ALX 73x (PMA) Parameter only appears in production mode. Increases the counter level of the "Service" counter on the "Service Status" printout by one.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The dot check can also be startet by pressing the Cut(Apply)+Feed buttons in Off-line mode. However, in this case is no status report printed. Head step tune 64-xx ALX 92x...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Feed adjust 64-xx ALX 92x ALX 73x (PMA) Corrects the material feed length. Such a correction can be necessary when printing on very long labels, to compensate slippage-related feeding inaccu- racy.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Send test 64-xx ALX 92x ALX 73x (PMA) Serial connection Carrying out the send test requires a terminal program, e.g. the Hyper Termi- nal contained in Windows95.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parallel connection The parallel data transfer is done bidirectionally in the Nibble Mode. The transfer test requires an aid program which is available to service engineers. Receive test 64-xx ALX 92x...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) 2. Start the MS-DOS-window (using Windows). 3. Send any file to the printer (Condition: lpt1 = printer port; anyfile.txt = any file): copy anyfile.txt lpt1 (add /b for binary files) The following shows up on the printer display:...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Headvo. adj. 20 V 64-xx Not valid for 64-08. Only in production mode. Adjusting the lower head voltage limit to 20 V. The head voltage adjustment makes printouts comparable.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) A setting description for the dancer arm of the ALX 92x backing paper rewin- der can be found in the Service Manual, topic section „Service Electronics“, paragraph Light sensor rewinder dancer arm (ALX) ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Roll run length 64-xx ALX 92x ALX 73x (PMA) Shows the total "covered distance" of the print roller. The counter is reset with each calling of the parameter .
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Head strobes 64-xx ALX 92x ALX 73x (PMA) Shows the counted head strobes, which are a measure for the service life of the printhead.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) On time 64-xx ALX 92x ALX 73x (PMA) Availability depends on the type of power supply. Shows the operation time of the printer. This does not comprise the standby time (see SERVICE DATA >...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) PCB part number 64-xx ALX 92x ALX 73x (PMA) Shows the part number of the board without components. Board part numb.
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06/15 Rev. 10 USER + SERVICE MANUAL 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status Reports General information about status reports ..7 1033 Uninit flash par ......14 1034 Uninit restrict ........14 Area of application ........
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1174 Max width: right ......19 1334 #YV Data incorr......24 1175 Max width: left ......
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1529 Invalid Prn Mode ......31 5008 Ribbon end ........39 1530 Inc free str mem ......
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5123 USI Material low ......48 5541 ISO error #2 .........58 5125 Vn for USI req.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8103 TrueDoc Font ......64 8762 EAN128 Ident.......69 8104 Speedo alloc ........
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9034 Use min 16MB RAM ....76 9109 Flash Ovf. Params.......79 9035 No printpr.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 General information about status reports Area of application This description of the status reports is valid for the print components of all the devices listed in the header bar and their options.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 a short signal tone. The device continues to operate without any intervention from the user.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Listing of all Status reports 1000 No new command Status General software error Measure...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1017 Uninit discr Status General software error Measure Switch printer off and then back on again after thirty seconds.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1089 Seek Fkt. Error Status General software error. An error occured while processing the function „seek“...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1115 > Limit value Status A sent Easy Plug command contains a value which exceeds the admissible range at the top limit.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1126 File creation Status Faulty Easy-Plug code. A file could not be created. The error may e.g. be caused by a faulty filename or by too less printer memory.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1160 String too long Status A string parameter exceeds the maximum string length of 256 characters (1024 characters in 2-dimensional bar codes respectively).
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1175 Max width: left Status Faulty Easy-Plug code. Maximum label width, left, reached. Elements such as character, line or logo do not fit into the physical print format (self- acknowledging) result...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1273 Wrong #!C.. Status Faulty Easy-Plug code. Faulty use of the immediate command "#!C..". The specified parameter value exceeds the admissible value range (A, F).
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1290 Label limit Status Faulty Easy-Plug code. Value for x or y position exceeds the label limit. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1325 Truedoc Object Status The error can have several causes. ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1335 #YV Field cont. Status Content of the #YV field (variables data field) could not be pasted. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1395 Label too wide Status A printjob contains an #IM-command which sets the label width to a measure exceeding the maximum print width.
Rename the file with a shorter name. ZPL II is a registered trademark of ZIH Corp. ZIH Corp. and Novexx Solutions are not related in any way, and ZIH Corp. has not licensed or otherwise sponsored Novexx Solution's MONARCH LANGUAGE INTERPRETER™.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1504 Param > Max Error level Status Parameter exceeds the maximum value defined Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status Parameters to a barcode command is wrong or does not conform with specs.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1525 USI not exist Error level Status The printer is not equipped with a USI board. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Check, if the function names used in the expression are spelled correctly and if the functions exist.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 2500 Multiple texts Status This status number may be combined with variety of texts, which all are generated by the Basic interpreter.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 4100-4106 Message, which can only occur with OLV-Option 4100 No OLV data Status The OLV found out, that the bar code type and/or the bar code data, which...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 4105 No OLV response Status This error may occur shortly after switching on the printer with the OLV device already switched on.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 device: 5005 Knife-fault Cutter motor 5006 Head-fault Print head liftmotor 5008 Ribbon end Ribbon motor...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5001 No gap found Status No gap found or several blank labels fed. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5004 Rewinder mat. tear Status Label material at the backing paper rewinder is torn off. The AP 5.4 Dispenser shows this message also if the backing paper sleeve was too large during material initialization;...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5015 Scanner Status Faults at the scanner. The scanner is tested during printer initialization by switching it on for a moment.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5018 Dot check area Status A value is measured at the AD transformer, which should not occur with a proper working printer.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Switch printer off and then back on again after 30 sec. If the error message continues to appear, please contact the manufacturer.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Precondition for this status message is, that parameter SYSTEM PARAMETERS >...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5061 Dispenser motor Status The output stage board for the dispenser motor is not present or defective. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5072 Material end unw Status Occurs during operation with activated internal OD control. The message appears, if no rotation of the mate-rial roll has been registered during at least 600 mm of material feeding.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5110 Foil low Status The diameter of the foil roll fell below the set warning diameter (see SYSTEM PARAMETER >...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5125 Vn for USI req. Status This message shows up, if the firmware of the USI doesn´t match the printer firmware.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5130 PSU xxxxxxxx Status Failure of the power supply. "xxxxxxxx" = four byte long error code in hexadecimal form.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 • Byte 2: xxxxxxxx Reserved (must be 0): Shows an error bit, which is provided by the printer controller.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5131 PSU communicat. Power supply communication (64-xx / DPM / PEM / ALX 92x / PM 3000 only) Status A fault occured during communication with the power supply via I C bus.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5150 No USI interface Status (DPM / PEM / ALX 92x only) This error appears, if no USI is detected while the printer is powering up.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5204 Appl. Starterror Status The device received another start signal during printing/applying a label. APPLICATOR PARA >...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5210 Appl. driver 4 Status Shortcut or overheat at power output 4 at the machine status connector (CN602) on the AI board.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5523 Tag address err Status Faulty address: The address data targets beyond the logical or physical address range of the transponder.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5550 Wrong tag type Status A transponder type was detected, which is not known by the reader – it cannot be used.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6004 Load H8 program Status Appears, when a) no valid H8 firmware is loaded b) after a forced start of the boot loader Measure Case a)
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Format the memory card using the PC card drive. Try again to write onto the card.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6300 Out of memory Status Not enough free memory available, to load additional print jobs. The job buffer is completely filled with print jobs.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8106 Fonttype wrong Status General software error. Measure Switch printer off and then back on again after thirty seconds.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8201 Font downl. full Status The font download buffer is full. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8305 Bar code print Status Error during calculation of the bar code print image. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8700 IDM Data with 0 Status Bar code IDM: data may not contain 0x0. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Check if the spelling of the graphics file is the same both in the #YG command and on the compactflash card.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9003 Print head type Status A wrong printhead type is selected in the printer menu. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9009 Temporary MAC Temporary MAC address. Status This error message is displayed, if the MAC address has the value 00.0a.44.00.00.00.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9017 RTC read failed Status Error, while trying to read the realtime clock (RTC). Happens, if an Easy- Plug command to read out the RTC is sent, but no RTC is built in.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9024 Not possible ! Status Detecting the material length (a function, which is normally used with MLI) is not possible, because a printjob is currently processed.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9039 Ribbon mode chg. Status The ribbon mode was changed between two consecutive printjobs via Easy-Plug command (from thermal transfer to thermo or vice-versa).
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9100-9119 Messages during firmware update 9100 Invalid format Status Occurs during a download.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9109 Flash Ovf. Params. Status Occurs during a download. The flash memory on the CPU board has not enough free memory space left to store the current parameter settings.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9117 Device Unknown Status Occurs during a firmware update, if the device information in the header is missing.
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09/12 Rev. 5.08-01 USER MANUAL All printers Internal Fonts General notes ..........2 System Requirements ....... 2 Font size ............ 2 OCR-fonts ..........2 Parameter settings ........3 Fixfonts and Speedo fonts ......3 Customized Fonts ........3 Font presentation .......... 6 Font coding comparison ........
General notes System Requirements The internal fonts are available in the following printer types: • TTX 450/650/674/675/950/1050 • TDI • TTK • 64-04/05/06/08 • DPM/PEM • PM 3000 • ALX 73x/92x • AP 4.4/5.4 • AP 5.6 • AP 7.t...
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Parameter settings • The font parameter must be set to „IBM“ (=default setting) (Tab. 2). • The optional character filter suppresses characters < 20 hex. If you want to print those characters, switch the character filter off (Tab. 2). Printer Parameter Setting...
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers After successfully loading a font file, the following message appears: Data done KBytes: xx Restart the printer to activate the fonts. If not enough unused flash memory is available, the following message appears: Data update Flash full Followed by:...
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [1] Example of status printout „Flashdata status“ - in this case, the same font file was loaded twice. The result is, that in Block 2 and Block 3 are the same fonts, but with different font numbers. Deleting fonts Fonts can be deleted from the flash memory by calling parameter SPECIAL FUNCTION >...
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font presentation [2] Each character of the font is depicted with its hexadecimal (first line) and decimal (second line) code. A Hexadecimal code. B Decimal code.
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font coding comparison Not valid for TTX 67x, TTK, TDI Selecting the font coding: • Parameter menu: SYSTEM PARAMETERS > Character sets • Easy-Plug: #N [3] Speedo font 101 (#YN101) with coding „similar IBM“ (#N9).
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [4] Speedo font 101 (#YN101) with coding ANSI CP1252 (#N10).
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [5] Speedo font 101 (#YN101) with coding ANSI CP1250 (#N11)
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [6] Speedo font 101 (#YN101) with coding ISO 8859-2 (#N12)
Printing on different materials, e.g. cardboard or self-adhesive labels • Processing roll and fan-folded material • Print width: – 64-04 up to 106.6 mm – 64-05 up to 127.9 mm – 64-06 up to 159.9 mm – 64-08 up to 213.2 mm •...
10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 64-0x Dispenser M • Basic equipment as 64-0x Peripheral • Additional features: Dispensing edge and internal backing paper rewinder • Dispensing of self-adhesive labels after printing; the backing paper is wound up inside of the printer.
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10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 • Online Verifier: The online verifier (OLV) checks printed bar code immediately af- ter printing it. If the bar code has not been printed or has not been printed in a read- able way, the OLV stopps the printer.
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10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 • External control panel [1] Right: External control panel. An external control panel [1] can be connected in addition to the integrated control panel. An external control panel is useful if the standard control panel is difficult to access due to the position in which the unit is installed (min.
[2] Dimensions of the 64-xx series standard printers. Refer to the following table for the values. W(idth) / H(eight) / D(epth) / Weight Printer in kg 64-04/05 20.0 64-04/05 with cutter 21.5 64-04/05 Dispenser 23.5 64-06 21.5 64-06 with cutter 23.0 64-06 Dispenser 25.0...
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10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 • Gap detection Self-initialising light transmission sensor, optional reflex sensor (at the bottom side of the material). • Correction of gap displacement in feed direction is possible by modifying the gap offset (parameter PRINT PARAMETERS >...
Material type Self-adhesive, card and synthetic materials, suitable for printing in thermal direct pro- cess and thermal transfer process. Use of roll material or leporello possible. • Material weight 64-04/05/06: max. 240 g/m • 64-08: max. 160 g/m Material width Printer...
64-xx Gen. 2/3 • Label roll Max. outer-Ø: 210 mm • Inner-Ø: 38/76/102 mm (1,5/3/4”) Roll weight Printer Roll weight 64-04/05 4250 g 64-06 5000 g 64-08 7200 g [Tab. 6] Max. admissible material roll weights. Ribbon • Ribbon roll Max.
10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 The effect of ribbon saving depends on the print speed. The reason for this is the up and down movement of the print head as well as the acceleration and slowing-down of the ribbon.
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10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 Noise 70 dB(A) Protection category IP 21 Interfaces 64-0x Gen. 2 • Serial Interface (Com1) – RS 232 or RS 422/485; selection via parameter menu – Max. baud rate 115200 •...
10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 Electronics 64-0x Gen. 2 Processor 64 Bit IDT MIPS 16 MB (extendable to max. 144 MB) 2 MB Plugin cards 1 slot for CompactFlash T1 up to max. 128 MB Realtime clock optional Signal interface...
10/14 Rev. 03 USER/SERVICE MANUAL Technical Data 64-xx Gen. 2/3 Certificates and Markings CE, TÜV-Mark, TÜV -Mark, FCC, GOST, CCC The regulation EN 55022 demands for class A devices the following text to be printed in the manual: „WARNING: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.“...
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06/15 Rev. 6.01-01 BEDIENUNGSANLEITUNG / USER MANUAL Zubehör / Accessories 64-xx–AP 4.4–AP 5.4–AP 5.6–AP 7.t Netzkabel / Power Cables Bezeichnung Designation Teilenummer / Part Number Netzkabel UK Power cable UK A0635 Netzkabel EU Power cable EU A4254 Netzkabel USA Power cable USA A4255 Netzkabel China Power cable China...
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06/15 Rev. 6.01-01 BEDIENUNGSANLEITUNG / USER MANUAL Zubehör / Accessories 64-xx–AP 4.4–AP 5.4–AP 5.6–AP 7.t USI-Testbox / USI Testbox Bezeichnung Designation Teilenummer / Part Number USI-Testbox USI test box A2739 Anschlußkabel für Testbox Connection cable test box A2842 USI-Testbox + Rundkabel USI test box + connection cable A2843...
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02/13 Rev. 5.06-00 USER MANUAL All printers Disposal Disposing of the printer ......... 2 Before disposal ......... 2 Disposal measures ........2...
02/13 Rev. 5.06-00 USER MANUAL Disposal All printers Disposing of the printer Disposing of the printer Before disposal WARNING! This unit operates at mains voltage! Contacting electrically live components can cause potentially lethal electrical shocks and burns. Before disposing of the printer, disconnect all cables. Disposal measures During the production of the individual components, the manufacturer ensures that as little an impact is made on the environmental as possible.
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