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Novexx Solutions ALX 92x Service Manual

Novexx Solutions ALX 92x Service Manual

Print & apply system

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Bedienungsanleitung / Handbuch / Datenblatt

Sie benötigen einen Reparaturservice für Ihren Etikettendrucker

oder suchen eine leicht zu bedienende Etikettensoftware?

Wir helfen Ihnen gerne weiter.

Ihr Partner für industrielle Kennzeichnungslösungen

Drucksysteme Janz & Raschke GmbH

Röntgenstraße 1

D-22335 Hamburg

Telefon +49(0)40 – 840 509 0

Telefax +49(0)40 – 840 509 29

kontakt@jrdrucksysteme.de

www.jrdrucksysteme.de

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Summary of Contents for Novexx Solutions ALX 92x

Page 1 Bedienungsanleitung / Handbuch / Datenblatt Sie benötigen einen Reparaturservice für Ihren Etikettendrucker oder suchen eine leicht zu bedienende Etikettensoftware? Wir helfen Ihnen gerne weiter. Ihr Partner für industrielle Kennzeichnungslösungen Drucksysteme Janz & Raschke GmbH Röntgenstraße 1 D-22335 Hamburg Telefon +49(0)40 – 840 509 0 Telefax +49(0)40 –...
Page 2 Bedienungsanleitung / Handbuch / Datenblatt Maßgeschneiderte Lösungen für den Etikettendruck und die Warenkennzeichnung Seit unserer Gründung im Jahr 1997, sind wir erfolgreich als Partner namhafter Hersteller und als Systemintegrator im Bereich der industriellen Kennzeichnung tätig. Unser Motto lautet: So flexibel wie möglich und so maßgeschneidert wie nötig. Ich stehe mit meinem Namen für eine persönliche und kompetente Beratung.
Page 3 SERVICE MANUAL ALX 92x Print & Apply system Release 3 - 6/2016...
Page 4: Table Of Contents
06/15 Rev. 6.01-01 All devices Using the Documentation Copyright ............2 Text appearance ........10 Documentation structure ........ 3 Title page ..........11 Datapool, documentation object ....3 Abbreviations ..........12 Documentation concept......3 Printer names..........12 Documentation format ........ 6 Parameters ..........12 Printing the documentation ......7 Index .............13 Navigation aids ..........
Page 5: Copyright
/Using the Documentation All devices Copyright © 2015 by Novexx Solutions GmbH. All rights reserved. Reprinting and reproduction of these documents, including extracts, is only allowed with the express permission of the manufacturer. More detailed information is available from your supplier.
Page 6: Documentation Structure
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Documentation structure Datapool, documentation object The overall documentation is a part of the datapool, which is provided for the printer user and the service personnel on CD or other electronic media. Datapool This datapool includes: –...
Page 7: Using The Documentation
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Subject section Thematically-related subject contents are described in each topic section. A topic section is the smallest unit of information with its own – page numbering, – header bar, –...
Page 8 64-06 Dispenser Commissioning and Operation 64-08 64-08 Dispenser Setup USER MANUAL Release 1 - 06/2015 Advanced Applications © 2015, Novexx Solutions GmbH, Ohmstraße 3, 85386 Eching, Germany. Maintenance and Cleaning Topic All rights reserved. sections Info-Printouts and Parameters Copyright Symbols...
Page 9: Documentation Format
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Start page The start page is also only an organisational component and is displayed when the CD starts, or on the Internet on the link to the printer datapool. The following features characterize a start page: –...
Page 10: Printing The Documentation
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Printing the documentation In order to make the documentation readable without a PC, the documents can be printed in A4 as well as in Letter format. For printing, the Acrobat Reader uses the print capabilities of the platform it is run on.
Page 11: Navigation Aids
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Navigation aids Info search The following options are available for quickly searching for information in the paper documentation: – The title page of each manual with a list of contents of the topic section –...
Page 12: Symbols And Note Signs
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Symbols and note signs Warning notes Warning notes warn of a possibly dangerous situation. Personal injury, material damage or data loss are possible, if care is not taken. Depending on the dimension of possible damages, the warning notes look different: •...
Page 13: Symbols
Lefthand version (LH version): Symbol marking a text section which refers to the LH version of a device. (Only important for DPM, PEM and ALX 92x) Righthand version (RH version): Symbol marking a text section which refers to the RH version of a device.
Page 14: Title Page
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Title page Link Black text in the blue frame: link to topic sections which occur several times in different manuals (click). Link Purple text in the blue frame: link to a topic section which only occurs once and belongs specifically to the manual (click).
Page 15: Abbreviations
64-xx Tabletop printer with 64bit electronics 64-04, 64-05, 64-06, 64-08 ALX 92x Print-Dispenser of the ALX 92x series ALX 924, ALX 925, ALX 926 Tab. 2 Abbreviated spelling of printers. Parameters The notation of parameters is done as follows: MENU >...
Page 16: Index
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Index Abbreviations ..........12 Link page ............ 5 Alterations, technical ........2 Paper documentation ........7 Copy ............2 Patents ............2 Copyright ............. 2 Pinch Point ..........10 Datapool ............
Page 17 06/16 Version 04 SERVICE MANUAL ALX 92x Please note General information ........2 Validity of this manual and required compliance ..........2 How information is represented ....3 Notes on installation and repair work ..4 Safety instructions ......... 7 Information and qualifications ....
Page 18 Copyright All rights to this operating manual are assigned to NOVEXX Solutions. Transmission, reprinting or any other means of reproduction of this manual, whether whole or in part, are not allowed without prior written permission. Third parties, in particular competi- tors, are not to be allowed access to information derived from this manual.
Page 19 06/16 Rev. 03 SERVICE MANUAL General information ALX 92x How information is represented Explanation of To enhance readability and make information easier to find, different types of informa- symbols tion are identified:  Instruction with no order of tasks assigned 1.
Page 20 06/16 Rev. 03 SERVICE MANUAL General information ALX 92x Notes on installation and repair work General information Before performing any maintenance or repair work:  Block access to the working area of the machine to unauthorised persons.  Post a notification sign, which calls attention to the work.
Page 21 06/16 Rev. 03 SERVICE MANUAL General information ALX 92x Rules for electromag- Connect all metallic parts to each other via large surfaces, ensuring electric netic compatibility conductivity. Only polished metal surfaces are electrically conductive. Painted or oxidised sur- faces are unsuitable. Aluminium which appears to be polished still has an invisible oxidation layer on the surface.
Page 22 06/16 Rev. 03 SERVICE MANUAL General information ALX 92x Lay all lines as close as possible to metal parts, even reserve cables Freely hanging lines act as transceiver antennas.  Ground all reserve cables and unused wires in the cables at least at one end.
Page 23 06/16 Rev. 6.01-00 SERVICE-HANDBUCH ALX 92x Safety instructions Information and qualifications Ensuring the  Let the installation, setup and repair of the machine only be accomplished by ap- necessary qualification propriately qualified personnel.  Let intallation and service work at the machine only be accomplished by qualified electricians.
Page 24: Machine Operating Safety
Improper usage of the machine can lead to accidents, material damage and loss of production!  When installing the labeller, check for visible shipment damage. Immediately in- form Novexx Solutions of any damage.  When installing the machine on a support stand, make sure that it can not tip over.
Page 25 06/16 Rev. 6.01-00 SERVICE-HANDBUCH ALX 92x Protection measures in applicator mode WARNING! Danger of crushing between dispenser edge and applicator pressure plate due to applicator movement !  Prevent personnel from reaching between dispensing edge and applicator by installing higher-level protective guards...
Page 26 06/16 Rev. 6.01-00 SERVICE-HANDBUCH ALX 92x If the machine must be switched on while the  Never touch energised components. This also applies to components with low voltages. casing is open for re- pair or inspection: Ensure the flawless Regularly check the electrical equipment.
Page 27 07/15 Rev. 06 SERVICE MANUAL ALX 92x Installation/Deinstallation Defining the operating position ..... 2 Installing options ..........23 Space requirement ........2 Options overview ........23 Admissible operation positions ....3 Remote operator panel ......24 Unpacking and assembling the machine ..4 Pressure roller .........25...
Page 28: Defining The Operating Position
Space requirement For machine dimensions read the user manual ALX 92x, chapter „Product description“ > „Technical data“ > „Dimensions“. On the machine side facing the operator must be left at least 1 m free space for loading and changing of sup- plies.
Page 29: Admissible Operation Positions
Defining the operating position ALX 92x Admissible operation positions The ALX 92x may be used in all operation positions, in which the axle of the unwinder doesn´t show down- wards [3A][4A]. Those are typically the positions for: • Top labelling [3] •...
Page 30: Unpacking And Assembling The Machine
07/15 Rev. 03 SERVICE MANUAL Unpacking and assembling the machine ALX 92x Unpacking and assembling the machine WARNING! Acute risk of injury and long-term bodily injury from working with heavy loads! Lift or carry the machine with a minimum ...
Page 31: Mounting The Machine On A Support Stand
07/15 Rev. 03 SERVICE MANUAL Unpacking and assembling the machine ALX 92x Mounting the machine on a support stand WARNING! Risk of injury from a tipping over support stand.  When installing the machine on a support stand, make sure that it can not tip over.
Page 32 07/15 Rev. 03 SERVICE MANUAL Unpacking and assembling the machine ALX 92x Rotating the machine: In some installation situations, it may be adequate to turn the machine or the head joint. WARNING! Danger of injury by the machine falling to ground.
Page 33: Installing The Unwinder
07/15 Rev. 03 SERVICE MANUAL Unpacking and assembling the machine ALX 92x Installing the unwinder The material unwinder and the guide rods are delivered separately with the machine. The fixing screws are turned into the base plate at the mounting position [9A].
Page 34: Installing The Od Sensor
Unpacking and assembling the machine ALX 92x Installing the OD sensor If the ALX 92x was ordered with OD sensor, the sensor bracket comes loosely enclosed. The sensor cable is already connected. For retrofitting the OD sensor, the sensor cable has to be connected first.
Page 35: Electrical Connections
1. Ensure that the machine is switched off (mains power switch [15A] in position "O"). 2. Connect the machine to a mains power socket [15C] using the provided power cable [15B]. [15] Connecting the ALX 92x. to a mains power socket.
Page 36: Connecting To A Data Host
Electrical connections ALX 92x Connecting to a data host According to the factory settings, the ALX 92x is set for data transfer via USB interface. Print data can also be transferred via a serial interface, Ethernet or an option- al Centronics interface.
Page 37: Connecting Sensors
USI is recommended. Because AI and USI cannot be driven both at a time, the sensor has to be connected to the AI, if the ALX 92x is operated with an applicator. Product sensor at USI Prerequisite: Machine is equipped with optional signal interface (USI).
Page 38 B Datasensor S51-PA-5-C10-PK (PNP); article no. A7112 • A5069 (connector set for AI) [20] Required parts for a NPN sensor: • A2682 (product sensor for ALX 92x at USI) • A5069 (connector set for AI) [20] Replacing the connector: 1. Cut off the connector [19A] from the cable.
Page 39 07/15 Rev. 03 SERVICE MANUAL Electrical connections ALX 92x Sensor for OD detection Installation see chapter Installing the OD sensor  page 8. Connection: • USI: internal • AI: internal or external (connector) If the machine was ordered with OD sensor, the sensor cable is already internally connected at delivery [24].
Page 40: Rotary Encoder Intallation
• Order no.: 045565 Suitable mounting [25B]: • Type: 9213 • Order no.: 045492 [25] Recommended rotary encoder by Pepperl+Fuchs. Novexx Solutions article number for the above men- A Measuring wheel tioned encoder including measuring wheel and mount- B Mounting C Rotary encoder ing: A7770.
Page 41 07/15 Rev. 03 SERVICE MANUAL Electrical connections ALX 92x Connecting the rotary encoder CAUTION! +24 V Impulse B To avoid damage to the electronics: Impulse A  Switch the machine off before connecting the rotary encoder. [26] Pin assignment rotary encoder connection ...
Page 42: Installing Apsf
07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x Installing APSF Principle of operation APSF = Automatic Product Speed Following. [29] Rotary encoder (A) on the conveyor line (schematic) The automatic dispensing speed adjustment makes it possible to automatically adapt the dispensing speed to the speed of the conveyor belt.
Page 43: Mounting The Rotary Encoder
07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x Mounting the rotary encoder Rotary encoder with measuring wheel at the conveyor belt [30] Mounting the rotary encoder with measurement wheel at the conveyor belt. D = Diameter of the measurement wheel.
Page 44: Entering The Rotary Encoder Resolution
07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x [32] Mounting the rotary encoder on the motor axle. Entering the rotary encoder resolution DISPENSER PARA > Encoder Resol. 1. Call 2. Enter the resolution of the rotary encoder to be used.
Page 45: Entering The Rotary Encoder Type
07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x Entering the rotary encoder type Depending on the features of rotary encoder and label dispenser, there are different ways to count the impulses generated by the rotary encoder: DISPENSER PARA > Encoder Type.
Page 46: Calibrating The Belt Speed
07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x Calibrating the belt speed DISPENSER PARA > Encoder Diameter Aftercalling the following is displayed: Encoder Diameter yy.y var • x.x = diameter of measuring wheel • yy.y = belt speed according to current measurement •...
Page 47 07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x In the rightmost column appear warning notes, if questionable values are entered [34B].  Read the calculation results [34D]. In the rightmost column appear warning notes, if questionable values are entered [34E].
Page 48 07/15 Rev. 0 SERVICE MANUAL Installing APSF ALX 92x Calculations Size Symbol Calculation Note π π d ⋅ 3 1415926 Wheel circumference 1000 -------- - -------- - ⋅ ----------- - Max. speed 1000 mm = 1 m; 60 s = 1 min ≤...
Page 49: Installing Options
24 Connection for rotary See service manual, topic section Mechanics  > APSF A8382 encoder Rotary-Encoder > Assembly of internal cables (ALX 92x) Centronics interface A6758 See service manual, topic section Mechanics  > Boards RS232/422/485 interface A8259...
Page 50: Remote Operator Panel
07/15 Rev. 01 SERVICE MANUAL Installation / Deinstallation ALX 92x Installing options Option Article number Installation instructions See service manual, topic section Mechanics  > Housing > Dust filter A6206 Dust filter (ALX) See service manual, topic section Advanced Applications ...
Page 51: Pressure Roller
Tool: Hex socket screwdriver 4 mm Assembly: 1. Screw the pressure roller to the base plate of the ALX 92x [3].  Don´t tighten the screw. 2. Align the pressure roller [4]. ...
Page 52: Selecting Consumables
ALX 92x Selecting consumables Thermal transfer / direct thermal printing The ALX 92x can print onto label material using the direct thermal mode or thermal transfer mode. Direct thermal Direct thermal printing is done without ribbon. The direct thermal process requires la- bel material with a temperature-sensitive coating.
Page 53: Thermal Transfer Ribbon
07/15 Rev. 00 SERVICE MANUAL Selecting consumables ALX 92x Thermal transfer ribbon The following is recommended for thermal transfer ribbons: • The back of the ribbon should be coated so that it produces no static or friction (Backcoating). If this isn’t the case, the printhead may be damaged by static dis- charge coming off the ribbon surface.
Page 54: Decommissioning, Dismantling, Disposal
07/15 Rev. 6.01-00 SERVICE-MANUAL Installation / Deinstallation ALX 92x Decommissioning, Dismantling, Disposal Decommissioning, Dismantling, Disposal Take the machine out of operation Disconnecting the machine from the compressed air supply (only machines with in- stalled applicator): 1. Switch off the compressed air supply of the applicator.
Page 55: Machine Disposal
07/15 Rev. 6.01-00 SERVICE-MANUAL Installation / Deinstallation ALX 92x Decommissioning, Dismantling, Disposal Machine disposal  It is advisable to remove reusable machine components as long as the machine is firmly mounted. 1. Remove machine parts which can be reused (e. g. applicator, applicator interface, dispensing edge holder, dispensing edge).
Page 56 06/16 Vers. 05 USER + SERVICE MANUAL DPM – PEM – ALX 92x Technical Data Device types, use .......... 2 Connection, device data ......16 General Notes ........... 2 Ambient conditions ........16 DPM ............2 Interfaces (Electronics Gen. 2) ....16 PEM ............2 Interfaces (Electronics Gen.
Page 57: Device Types, Use
For details refer to chapter „Technical Specifications“ > Performance data  page 8. RH/LH DPM and ALX 92x are both available in a righthand (RH) as well as a lefthand (LH) version. Distinguishing feature: • LH-version: Printed Labels leave the machine on the lefthand side (line of vision towards the display).
Page 58: Options (Electronics Gen. 2)
Applicator Interface Programmable applicator interface, designed to control nearly all applicator types. The (AI) AI can be integrated into the ALX 92x. For application with the DPM, an external ap- plicator box is available. Applicator-PLC (ALX 92x only) PLC for control of Novexx applicators of the types LTP/LTPV/LTSI.
Page 59: Options (Electronics Gen. 3)
Programmable applicator interface, designed to control nearly all applicator types. The (AI) AI can be integrated into the ALX 92x (max. over all output current: 1 A). For applica- tion with the DPM, an external applicator box is available. Applicator-PLC (ALX 92x only) PLC for control of Novexx applicators of the types LTP/LTPV/LTSI.
Page 60 06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x OD control [2] OD control mounted. (ALX 92x only) The „Outer diameter (OD) control“ for the label roll detects early if the machine is going to run out of labelling material - how early this happens can be adjusted.
Page 61: Technical Specifications
06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Technical specifications Dimensions DPM/ PEM 261,4 (6”) 221,7 207,4 (4/5”) 245,5 131,30 11,50 [4] Dimensions of the DPM as L-version. The PEM has the same measures.
Page 62 205,8 (4/5”) 238,0 (6”) 162,70 103,50 206 (4/5”) 153,50 260 (6”) 305,75 611,50 11,25 [5] Dimensions of the ALX 92x (L-version). Dimensioned drawings of the ALX 92x in DXF format (Autocad) can be found on the Documentation-CD in directory „\Dimensional Drawings“.
Page 63: Performance Data
17kg DPM / PEM 6“ 18kg ALX 924/925 35kg ALX 926 39kg [Tab. 2] Weights of DPM / PEM and ALX 92x. Performance data Print technology Thermal direct printing, thermal transfer printing Print head "Corner Edge" type Resolution 12 Dot/mm (300 dpi)
Page 64 1 to 9 N (given that the backing paper is strong enough not to tear off). Punch detection • DPM, ALX 92x: Self-initializing light-through sensor for punched label material. • PEM: Self-initializing combination sensor, which can detect punches as well as re- flex marks on the material bottom side.
Page 65 06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Impression accuracy • In printing (y-) direction: The impression accuracy depends on the print position. With the printout starting directly at the punch position, the accuracy is ±0.5 mm. A distance between punch (that is label start) and print position will add ±1% of this distance to the accuracy...
Page 66: Thermotransfer Ribbon
06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Bar codes Codabar Code 128 A, B, C Code 128 Code 128 UPS Code 128 pharmacy Code 2/5 matrix Code 2/5 interleaved EAN 13 add-on 2...
Page 67: Automatic Ribbon Economy
USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x CAUTION! - If huge ribbon rolls (run length of 1000m) are supposed to be used with activated ribbon economy function, there is a hazard of the ribbon tearing off.
Page 68 06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Minimum length of Consumed ribbon per Print speed unprinted area saving action in mm/s (Inch/s) in mm in mm 51 (2) 76 (3) 102 (4)
Page 69: Labelling Material
DPM – PEM – ALX 92x Labelling material Material types • DPM/ALX 92x: All common self-adhesive labelling materials, suitable for printing in thermal direct and thermal transfer process. • PEM: All common cardboard and self-adhesive labelling materials, suitable for printing in thermal direct and thermal transfer process.
Page 70: Mechanical Features
06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Punch measures [10] Punches and reflex marks at different material types. A Punch position B Reflex mark position (PEM only) C Punch length D Punch width...
Page 71: Connection, Device Data
06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Connection, device data Protection category Mains voltage 100-240V (AC) Mains frequency 60-50 Hz Power consumption 450W Input current 3.5 -1.5 A Ambient conditions Operating temp.
Page 72: Interfaces (Electronics Gen. 3)
06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Interfaces (Electronics Gen. 3)  This section counts for machines, which are equipped with CPU board A6621.  The interfaces can not be combined in any way (Tab. 10)! Centronics 2.
Page 73: Electronics Gen. 2
Realtime clock Standard External Sensors Start sensor Connection to USI or AI (Options) OD sensor (ALX 92x only) Material roll outer diameter (OD) sensor Connection to USI (Option) Rotary encoder for Connection to M12 plug (Option) APSF Admissible rotary encoder types: Rot.
Page 74: Operation
• (DPM Gen. 2 / ALX 92x Gen. 2) – 4-key control panel – 2-line, 32-figure, illuminated LCD display (5 mm character height) • (DPM Gen. 3 / PEM / ALX 92x Gen. 3) – 5-key control panel – graphical, 128 x 32 Dot, illuminated LCD display...
Page 75 06/16 Vers. 05 USER + SERVICE MANUAL Technical Data DPM – PEM – ALX 92x Limitations DPM 6“ Rewinder construction Consider the following critical points, when building a rewinding unit for the DPM: • The rewinder must be fast enough to rewind the backing paper tight even when printing at high speeds.
Page 76 04/16 Rev. 06 USER MANUAL AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Advanced Applications Printing with temperature compensation ..2 Access via Web/FTP server .......21 Requirements ..........2 Web server ..........21...
Page 77: Advanced Applications
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printing with temperature compensation Requirements • Suitable printers: All devices listed in the headline of this document •...
Page 78 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Drive performance print head TR=0 TR=20% TR=40% TR = “SYSTEM PARAMETERS / Temp. reduction”...
Page 79: Printing With Start Signal
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printing with start signal Application notes Print-and-Apply systems are normally triggered by an external start signal, which typ- ically comes from a product sensor placed at the conveyor.
Page 80: Connecting The Signal Source
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Connecting the signal source Product sensor The 3 accessory boards USI, AI and I/O provide each a signal interface shaped as a D-Sub connector [2B] [3A].
Page 81 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [3] USI signal connector (A) and singlestart connector (B) at a 64-xx. If the printer is operated with a LTSI applicator, the footswitch...
Page 82: Settings In The Parameter Menu
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Settings in the parameter menu Setting Interface Printer Parameter Value Accept start si- SYSTEM PARAMETER >...
Page 83: Standalone Operation
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Standalone Operation Requirements Printer Suitable printers: all devices listed in the headline of this document, except for AP 4.4...
Page 84: Functional Description
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Keyboard On request, a keyboard can be connected to the printer. This considerably simplifies entry of variable data, especially when dealing with text.
Page 85: Selecting Files From Memory Card
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Features Standalone operation in brief: • Printing without computer connection • Data entry via control panel or keyboard •...
Page 86: Executing Printjobs
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 3. Press the Online button to start proceeding the file In case of a printjob file, the printjob is started, in case of a firmware file, the firm- ware upload starts.
Page 87 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x mation about the job is displayed in the "Print control" console. While the print job is processed, it is started newly in the „Standalone“...
Page 88: Executing Firmware Files
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Executing firmware files Files with the extension .S3B are firmware files. Selecting a firmware file means start- ing a firmware download.
Page 89: Insert Input Field In Printjob
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Insert Input Field in Printjob Input fields can be defined in the following Easy Plug field types: •...
Page 90 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 7. Simultaneously press the Online and ESC keys. The first file on the memory card is displayed: Choose a file NOVEXX.FOR...
Page 91: Data Input By Interface
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data input by interface Available with firmware x.33 or a later version. Apart from putting in data by operation panel or by external keyboard, the data can be sent via interface.
Page 92: Data Transmission With Ethernet
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data Transmission with Ethernet System Requirements CAUTION! - Unqualified manipulations of a data network can disturb or stop its pro- per functioning.
Page 93: Integration Of Ethernet Interface
C LED green lights = High transmission rate (100 Mbit/s) [6] Position of the signal LEDs at AP 5.4, AP 7.t, ALX 73x and 64-xx, DPM, PEM, ALX 92x (each Gen. 3) A LED yellow lights = Printer is connected to network; LED flashes =Network traffic B LED green lights = High transmission rate (100 Mbit/s) [7] Position of the signal LEDs at AP 5.4 Gen.
Page 94: Setting The Ip Parameters
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Setting the IP Parameters The IP-parameter settings can either be set fix, or they can be requested from a DHCP server with every start of the printer.
Page 95: Transmission With Lpd Server
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Transmission with LPD Server Printing data can be transmitted to the printer using the LPR/LPD (Line Printer Dae- mon) protocol (“BSD Spooler”).
Page 96: Access Via Web/Ftp Server
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Access via Web/FTP server Web server Applications The web server makes it possible •...
Page 97 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [9] Login dialogue of the web server A Link to the web server home...
Page 98 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Changing a setting in Click on the names of submenus and parameters to open them so that you can the parameter menu change the settings they contain.
Page 99 Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [11] Information (A): Changes made to the parameter setting do not come into effect until after a reset.
Page 100 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x The virtual operator panel [12] The virtual operator panel After the “Display view” link is clicked, an image of the operator panel (= virtual oper- ator panel) appears on the screen [12].
Page 101: Ftp Server
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x D Status line [13E] In order to avoid putting an operating person at the machine at risk by sudden starting up of the machine, the virtual operator panel is locked as soon as a button at the machine operator panel is pressed.
Page 102 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 4. Enter user name and password. A user name can be chosen at will; preset password = “avery”...
Page 103 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x If the login was successful, separate folders appear in the FTP client, one for the in- ternal RAM disk and one for each connected memory medium [13]: •...
Page 104: Data Transmission With Wlan
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data transmission with WLAN According to standard IEEE 802.11b Requirements Suitable printers Printer Firmware AP 5.4, AP 7.t...
Page 105: Printer Setup
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printer setup CAUTION! - Network manipulations can disturb or avoid proper network operation.
Page 106: Pc Setup
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x PC setup 1. In Windows XP call: Start > Settings > System > Network.
Page 107: Testing The Connection
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Testing the connection 1. Call the input window: Start > Programs > Accessories > Input prompt.
Page 108: Storing And Transferring Parameter Settings
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Storing and transferring parameter settings Recommendations • Suitable printers: All printers listed in the headline, apart from the AP 4.4 (which has no card slot) •...
Page 109: Storing Settings On Memory Card
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Storing settings on memory card SPECIAL FUNCTION > Store parameters 1. Call parameter ...
Page 110: Loading Settings From Memory Card
USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Loading settings from memory card All files with parameter settings, which are stored in the \FORMATS directory, can be read out using the standalone mode.
Page 111: Verifying Bar Codes With Olv
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Verifying Bar Codes with OLV System Requirements Printer • Suitable printers: 64-xx / DPM / PEM / ALX 92x.
Page 112: Setup
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Setup 1. Place the printer on the OLV mounting plate as illustrated. ...
Page 113 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [22] 64-05 with OLV mounted (side view).
Page 114: Appendix
04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Appendix Example: Setup file for AP 5.4 #!A1 #G Machine Setup for AP 5.4 300 Dpi Version: V3.10...
Page 115 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G COM2 Port Parameter #G------------------------------------------------------------------- #PC1302/5 Baud rate : 9600 Baud #PC1303/8 No.
Page 116 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Options Parameter #G------------------------------------------------------------------- #PC5300/0 Remote Display : Disabled #G------------------------------------------------------------------- #G Printer System Menu #G------------------------------------------------------------------- #PC2001/24.5...
Page 117 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Peripheral Parameter Menu #G------------------------------------------------------------------- #PC2512/1 Rewinder Motor : Generation 2 #PC2501/0...
Page 118 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G MLI Parameter Menu #G------------------------------------------------------------------- #PC4002/15 Darkness : 15 #PC4003/126 Control Prefix : 7EH...
Page 119 04/16 Rev. 06 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Operational Data #G------------------------------------------------------------------- #G readonly ID=30014 #G Serv. operations : 0...
Page 120 09/12 Rev. 5.08-01 USER MANUAL All printers Internal Fonts General notes ..........2 System Requirements ....... 2 Font size ............ 2 OCR-fonts ..........2 Parameter settings ........3 Fixfonts and Speedo fonts ......3 Customized Fonts ........3 Font presentation .......... 6 Font coding comparison ........
Page 121: General Notes
06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers General notes System Requirements The internal fonts are available in the following printer types: • TTX 450/650/674/675/950/1050 • TDI • TTK • 64-04/05/06/08 • DPM/PEM • PM 3000 • ALX 73x/92x •...
Page 122: Parameter Settings
• Free flash memory of the required amount. Loading fonts Files with customized fonts can be ordered at Novexx Solutions. Such font files carry the extension *.s3b (as firmware files) and have to be loaded in the same way as firm- ware files.
Page 123 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers After successfully loading a font file, the following message appears: Data done KBytes: xx  Restart the printer to activate the fonts. If not enough unused flash memory is available, the following message appears: Data update Flash full Followed by:...
Page 124 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [1] Example of status printout „Flashdata status“ - in this case, the same font file was loaded twice. The result is, that in Block 2 and Block 3 are the same fonts, but with different font numbers. Deleting fonts Fonts can be deleted from the flash memory by calling parameter SPECIAL FUNCTION >...
Page 125: Font Presentation
06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font presentation [2] Each character of the font is depicted with its hexadecimal (first line) and decimal (second line) code. A Hexadecimal code. B Decimal code.
Page 126: Font Coding Comparison
06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font coding comparison  Not valid for TTX 67x, TTK, TDI Selecting the font coding: • Parameter menu: SYSTEM PARAMETERS > Character sets • Easy-Plug: #N [3] Speedo font 101 (#YN101) with coding „similar IBM“ (#N9).
Page 127 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [4] Speedo font 101 (#YN101) with coding ANSI CP1252 (#N10).
Page 128 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [5] Speedo font 101 (#YN101) with coding ANSI CP1250 (#N11)
Page 129 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [6] Speedo font 101 (#YN101) with coding ISO 8859-2 (#N12)
Page 130: Font Tables
06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font tables Coding: IBM Fixfonts YT100 [7] Fixfont YT100 (IBM), ASCII no. 000-095.
Page 131 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [8] Fixfont YT100 (IBM), ASCII no. 096-191.
Page 132 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [9] Fixfont YT100 (IBM), ASCII no. 192-255.
Page 133 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT101 [10] Fixfont YT101(IBM), ASCII no. 000-095.
Page 134 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [11] Fixfont YT101 (IBM), ASCII no. 096-191.
Page 135 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [12] Fixfont YT101 (IBM), ASCII no. 192-255.
Page 136 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT102 [13] Fixfont YT102 (IBM), ASCII no. 000-095.
Page 137 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [14] Fixfont YT102 (IBM), ASCII no. 096-191.
Page 138 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [15] Fixfont YT102 (IBM), ASCII no. 192-255.
Page 139 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT103 [16] Fixfont YT103 (IBM), ASCII no. 000-095.
Page 140 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [17] Fixfont YT103 (IBM), ASCII no. 096-191.
Page 141 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [18] Fixfont YT103 (IBM), ASCII no. 192-255.
Page 142 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT104 [19] Fixfont YT104 (IBM), ASCII no. 000-095.
Page 143 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [20] Fixfont YT104 (IBM), ASCII no. 096-191.
Page 144 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [21] Fixfont YT104 (IBM), ASCII no. 192-255.
Page 145 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT105 [22] Fixfont YT105 (IBM), ASCII no. 000-095.
Page 146 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [23] Fixfont YT105 (IBM), ASCII no. 096-191.
Page 147 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [24] Fixfont YT105 (IBM), ASCII no. 192-255.
Page 148 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT106 [25] Fixfont YT106 (IBM), ASCII no. 000-095.
Page 149 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [26] Fixfont YT106 (IBM), ASCII no. 096-191.
Page 150 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [27] Fixfont YT106 (IBM), ASCII no. 192-255.
Page 151 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT107 [28] Fixfont YT107 (IBM), ASCII no. 000-095.
Page 152 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [29] Fixfont YT107 (IBM), ASCII no. 096-191.
Page 153 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [30] Fixfont YT107 (IBM), ASCII no. 192-255.
Page 154 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT108 [31] Fixfont YT108 (IBM), ASCII no. 000-095.
Page 155 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [32] Fixfont YT108 (IBM), ASCII no. 096-191.
Page 156 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [33] Fixfont YT108 (IBM), ASCII no. 192-255.
Page 157 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT109 [34] Fixfont YT109 (IBM), ASCII no. 000-095.
Page 158 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [35] Fixfont YT109 (IBM), ASCII no. 096-191.
Page 159 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [36] Fixfont YT109 (IBM), ASCII no. 192-255.
Page 160 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT110 [37] Fixfont YT110 (IBM), ASCII no. 000-095.
Page 161 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [38] Fixfont YT110 (IBM), ASCII no. 096-191.
Page 162 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [39] Fixfont YT110 (IBM), ASCII no. 192-255.
Page 163 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT111 [40] Fixfont YT111 (IBM), ASCII no. 000-095.
Page 164 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [41] Fixfont YT111 (IBM), ASCII no. 096-191.
Page 165 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [42] Fixfont YT111 (IBM), ASCII no. 192-255.
Page 166 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT112 [43] Fixfont YT112 (IBM), ASCII no. 000-095.
Page 167 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [44] Fixfont YT112 (IBM), ASCII no. 096-191.
Page 168 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [45] Fixfont YT112 (IBM), ASCII no. 192-255.
Page 169 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT113 [46] Fixfont YT113 (IBM), ASCII no. 000-095.
Page 170 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [47] Fixfont YT113 (IBM), ASCII no. 096-191.
Page 171 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [48] Fixfont YT113 (IBM), ASCII no. 192-255.
Page 172 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT114 [49] Fixfont YT114 (IBM), ASCII no. 000-095.
Page 173 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [50] Fixfont YT114 (IBM), ASCII no. 096-191.
Page 174 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [51] Fixfont YT114 (IBM), ASCII no. 192-255.
Page 175 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT115 [52] Fixfont YT115 (IBM), ASCII no. 000-095.
Page 176 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [53] Fixfont YT115 (IBM), ASCII no. 096-191.
Page 177 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [54] Fixfont YT115 (IBM), ASCII no. 192-255.
Page 178 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YT116 [55] Fixfont YT116 (IBM), ASCII no. 000-095.
Page 179 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [56] Fixfont YT116 (IBM), ASCII no. 096-191.
Page 180 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [57] Fixfont YT116 (IBM), ASCII no. 192-255.
Page 181: Speedo Fonts
06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Speedo fonts YN100 [58] Speedo font YN100 (IBM), ASCII no. 000-095.
Page 182 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [59] Speedo font YN100 (IBM), ASCII no. 096-191.
Page 183 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [60] Speedo font YN100 (IBM), ASCII no. 192-255.
Page 184 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YN101 [61] Speedo font YN101 (IBM), ASCII no. 000-095.
Page 185 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [62] Speedo font YN101 (IBM), ASCII no. 096-191.
Page 186 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [63] Speedo font YN101 (IBM), ASCII no. 192-255.
Page 187 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers YN102 [64] Speedo font YN102 (IBM), ASCII no. 000-095.
Page 188 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [65] Speedo font YN102 (IBM), ASCII no. 096-191.
Page 189 06/15 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [66] Speedo font YN102 (IBM), ASCII no. 192-255.
Page 190 07/15 Rev. 02 SERVICE MANUAL DPM – PEM – ALX 92x Fault Location Error sources ..........2 Reading out diagnosis data ......6 Notes about fault location ......2 General notes ..........6 Data transmission ........2 Reading out via serial interface ....7 Display ............
Page 191: Fault Location
07/15 Rev. 02 SERVICE MANUAL Fault Location DPM – PEM – ALX 92x Error sources Notes about fault location Status reports should be printed to check the mechanical and electronic function capabil- ities – provided that no obvious no defects are evident.
Page 192: Gap Detection
07/15 Rev. 02 SERVICE MANUAL Fault Location DPM – PEM – ALX 92x Gap detection Problem Possible cause Solution Check with SERVICE FUNCTION > Sensor test, if Photoelectric switch defective necessary replace the photoelectric switch Use SYSTEM PARAMETER > Sens. punch-LS to alter...
Page 193: Feed Roller, Print Roller
07/15 Rev. 02 SERVICE MANUAL Fault Location DPM – PEM – ALX 92x Problem Possible cause Solution Check setting of print contrast (press Prog. button Ribbon tears during Printhead temperature is too in on-line mode or parameter PRINT PARAMETER >...
Page 194: Print Quality
07/15 Rev. 02 SERVICE MANUAL Fault Location DPM – PEM – ALX 92x Print quality Problem Possible cause Solution Clean or replace thermal bar, see topic section Printhead dirty or defective Maintenance  Check settings (e.g. print contrast, print head resi-...
Page 195: Reading Out Diagnosis Data
07/15 Rev. 02 SERVICE-HANDBUCH Reading out diagnosis data DPM – PEM – ALX 92x Reading out diagnosis data General notes With the diagnose dump function, device internal ope- ration states can be read via serial connection and be saved in a text file. This way, the last device internal communication can be captured and analysed (compa- rable to the black box in an airplane).
Page 196: Reading Out Via Serial Interface
07/15 Rev. 02 SERVICE-HANDBUCH Reading out diagnosis data DPM – PEM – ALX 92x Reading out via serial interface Prerequisites • Firmware (at least): Hardware Firmware Electronics Gen. 2 4.22 Electronics Gen. 3 5.02 • Terminal program, e. g. „Hyperterminal“ (is deliver- ed with Windows operating systems).
Page 197 07/15 Rev. 02 SERVICE-HANDBUCH Reading out diagnosis data DPM – PEM – ALX 92x [4] Read out data.  Send the generated files with a descriptioin of the circumstances in which the error occured per email to the technical support at Avery Dennison.
Page 198: Storing On Memory Card
07/15 Rev. 02 SERVICE-HANDBUCH Reading out diagnosis data DPM – PEM – ALX 92x Storing on memory card Prerequisites • Firmware (at least): Hardware Firmware Electronics Gen. 2 4.31 Electronics Gen. 3 5.31 • Memory card plugged into the card slot.
Page 199 06/16 Rev. 09 SERVICE MANUAL DPM – PEM – ALX 92x Service Mechanics Safety Instructions ........3 Setting belt tension ........42 General Notes ..........4 Setting braking torque ......43 Illustrations and Descriptions ....4 Ribbon motor ...........46 Factory Settings ........4 Ribbon roller ..........47...
Page 200 Exchanging or retrofitting the HME/ME500 power supply ......... 106 Remote operator panel ......109 Prerequisites ......... 109 Assembly of internal cable (ALX 92x) ..109 Assembly of internal cable (DPM/PEM) 110 Wall mounting the remote operator panel ............. 112 APSF-Rotary Encoder ......113 Prerequisites .........
Page 201: Safety Instructions
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Safety Instructions WARNING! The machine operates using mains voltage! Touching electrically live parts can cause exposure to hazardous electrical currents and may lead to burns.  Only authorised service technicians are permitted to disassemble the housing.
Page 202: General Notes
The following descriptions are largely applicable both to DPM and to ALX 92x. The latter will be referred to as "ALX" below. Some sections apply to only one of the two types of machine. In such cases the machine type will be shown after the heading in brackets.
Page 203: Key Combinations
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Key Combinations Access to certain of the printer’s functions should be reserved for authorised service technicians. Access to these functions has been restricted. In order to access them, the operator must restart the printer while pressing a specific key combination for several seconds.
Page 204: Maintenance Plan
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Maintenance plan Performance interval Maintenance should be carried out • annually or • after 250 km printhead running time  Printhead runtime: Call parameter SERVICE DATA >OPERATION DATA > Head run...
Page 205: Performance Test
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Performance test repl. Part Check If defective... Springs Deformations? Replace spring Ribbon mandrels Scoring, groove marks? Replace ribbon mandrel Bearing clearance outside the normal range? Sensors Check values ( Clean / replace sensor;...
Page 206: Housing
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Housing The DPM housing consists of the parts shown in the illustrations [1]. The front and rear hoods each consist of several sheet metal components connected with hinges [8].
Page 207: Front Hood
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Front hood Tools • Torx screwdriver T20, 20 cm long • Small screwdriver • Allen key 2.5 mm. Dismantling 1. Open up the front hood [4]. 2. Unscrew hood switch [4A] ...
Page 208 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 2. Open rear hood [7].  To do this carefully pull the entire rear hood back as shown and at the same time open up the right-hand lateral part.
Page 209: Blower (Dpm)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Blower (DPM) Tools • 2.5 mm allen key • Size 7 open-ended wrench Dismantling 1. Open rear hood (see above). 2. Disconnect blower cable from USI board and power supply.
Page 210: Rear Hood (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Rear hood (ALX) The rear hood of the ALX 92x consists of two identical plastic parts. Tools Allen key 3 mm. Dismantling 1. Remove four screws on each half of the housing [12A], [13A].
Page 211: Dust Filter (Alx)
Medium size screwdriver Assembly 1. Put a filter liner [15C] into the filter housing [15B]. [15] Assembled dust filter for the ALX 92x power supply 2. Press the filter housing onto the filter frame [15A]. Turn the screw [15D] by a quarter-turn.
Page 212: Hood Switch
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Hood switch WARNING! The hood switch is there for your safety! Putting it out of operation in- creases the risk of hair, jewellery etc. being caught.  Do not disable the hood switch! [19] Hood switch dismantled.
Page 213: Material Transport
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Material transport Unwinder (ALX) Tools Screwdriver, medium Dismantling 1. Remove locking ring [[23A]. 2. Move the guide rod to the side, and pull the unwinder off the axle.
Page 214: Material Dancer Lever (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Material dancer lever (ALX) Tools • Screwdriver, medium • 2.5 mm hexagon spanner Dismantling 1. Dismantle material unwinder (see above). 2. Remove locking ring [25B]. 3. Unhook the spring [25A].
Page 215: Contact Pressure Axle At Drawing Roller
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Contact pressure axle at drawing roller Tools 2.5 and 3 mm allen keys Dismantling the pressure roller • ALX 924/925: One pressure roller. • ALX 926: Two pressure rollers.
Page 216: Contact Axle Sensor
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Contact axle sensor For details on testing the light barrier: see  topic section Service Electronics: ’Set- tings’, ’Sensor test’. Tools 3 mm allen key Dismantling 1. Open (DPM) or dismantle (ALX) the rear hood.
Page 217: Backing Paper Dancer Lever (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Backing paper dancer lever (ALX) Tool 3 mm allen key Dismantling 1. Unhook spring [32B]. 2. Remove screw [32A]. Take off the dancer lever [32C].  To replace the roller, take off the locking ring [32D].
Page 218: Dancer Lever Light Barrier (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Dancer lever light barrier (ALX) Position detection of the rewinder dancer lever was done up to 08/2013 by a combi- nation of a light barrier and a light barrier wedge.
Page 219: Dancer Lever Hall Sensor (Alx)
Service Mechanics DPM – PEM – ALX 92x Dancer lever Hall sensor (ALX) In ALX 92x which were built later than 09/ 2013, the position detection of the dancer lever is done by a Hall sensor. This implies the following advantages: –...
Page 220: Retrofitting A Hall Sensor Control Unit (Alx)
(ALX) Prerequisites – Retrofitting kit A105985 (RH) or A105984 (LH) [38] – ALX 92x with „Gen. 3“ electronics and CPU board A6621 with index -05 or hig- – Firmware version 6.43 – Stepper motor output stage board M4A (A2742) oder M5A (A7579) ...
Page 221 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 6. Disconnect and remove the sensor cable. 7. Haltewinkel [41A] abschrauben (2 Schrau- ben [41B]). [41] Unscrew the sensor holder (A). Assembling the retrofitting kit 1. Disassemble the dancer lever and the old sensor (see above).
Page 222 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 4. Attach the sensor board [45A] to the board holder with 2 lens head screws.  The screws must be centered in the long holes. [45] Attaching the sensor board (A).
Page 223 The PIC version of the output stage can be queried by the following parameter: SERVICE DATA > MODULE FW VERS. > Rewinder [49] Rewinder output stage board (A) in the ALX 92x. Stepper motor output stages: See topic  section Electronics Gen.
Page 224: Backing Paper Rewinder (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Backing paper rewinder (ALX) Tools • 2.5 and 3 mm allen keys • Size 17 open-ended wrench Dismantling the drive belt 1. Take off the winder guide plate [[50A]. To do this, unscrew the two screws [50B].
Page 225: Rewinder Motor (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Completely dismantle the winder 5. Dismantle the ALX rear hood. See chapter Rear hood (ALX) on page 12.  6. Unscrew nut [[53A]. The nut can be acces- sed from below (between power supply and base plate).
Page 226: Ribbon Transport
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon transport Important Notes  The components for ribbon transport are the same for DPM and ALX. Lubricating plastic parts  All plastic parts pictured below must be greased at the inner diameter [55 arrow] before assembling it.
Page 227: Version Overview
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Version Overview [56] Type 2 of ribbon drive (A) and ribbon brake (B). Built-in until serial number 074315 (12/2007). [57] Type 3 of ribbon drive (A) and ribbon brake (B).
Page 228: Ribbon Unwinding Mandrel (Type 2)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon unwinding mandrel (type 2) Tools • 2.5 and 2 mm Allen key • Size 7 and 8 socket wrenches • Plastic hammer Dismantling 1. Pull the cap [58B] off the ribbon mandrel.
Page 229 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 4. Dismantle the ribbon sensor by removing screw [61A]. 5. Remove nut [61B]. At the same time brace the threaded rod with the red hexagonal head at the other end of the rod.
Page 230 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly To assemble the device, follow the steps in the reverse order. Make sure to do the following:  Mount the buffer disc [64H] with the lar- ger chamfer pointing outwards.
Page 231: Ribbon Unwinding Mandrel (Type 3)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon unwinding mandrel (type 3) Tools • 2.5 and 2 mm Allen key • Size 7 and 8 socket wrenches • Plastic hammer Preparing for dismantling 1. Pull the cap [66B] off the ribbon mandrel.
Page 232 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x [69] Type 2 ribbon brake (RH). Disassembly 6. Turn the threaded rod by the red hexago- nal head out of the cap [69A] and pull it out of the ribbon mandrel.
Page 233 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x The distance X is crucial for the max. setable brake torque of the unwinder. The table shows only reference values, which can differ from printer to printer.
Page 234: Ribbon End Sensor
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon end sensor For details on testing the sensor: see topic  section Service Electronics: ’Settings’, ’Sensor test’. Tools 3 mm allen key Dismantling 1. Open (DPM) or dismantle (ALX) the rear hood.
Page 235: Ribbon Rewinding Mandrel (Type 1/2)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon rewinding mandrel (type 1/2) Tools • Size 7 and 8 socket wrenches • Allen key 2 mm. • Plastic hammer • Torx screwdriver size 20 Dismantling 1.
Page 236 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 8. Undo the 2 set screws on the buffer disc [74F]. Remove the buffer disc. 9. Push the ribbon mandrel through to the opposite side.  If necessary, force the ribbon mandrel out by tapping it lightly with the plastic ham- mer.
Page 237: Ribbon Rewinding Mandrel (Type 3)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon rewinding mandrel (type 3) Tools • Size 7 and 8 socket wrenches • Allen key 2 mm. • Plastic hammer • Torx screwdriver size 20 Dismantling 1.
Page 238 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x [78] Type 3 rewinding mandrel (RH). Disassembly 5. Turn the threaded rod by the red hexagonal head out of the cap [78A] and pull it out of the ribbon mandrel.
Page 239 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x The distance X is crucial for the max. seta- ble brake torque of the rewinder. The table shows only reference values, which can differ from printer to printer.
Page 240: Setting Belt Tension
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Setting belt tension 1. Press the belt tightener against the belt. Tigh- ten screw [79A]. 2. Measure the belt tension using one of the methods described below.
Page 241: Setting Braking Torque
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Setting braking torque The braking torques of the ribbon mandrels can be set by turning the red hexagon on each mandrel. Turn clockwise to increase the torque.
Page 242 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Setting the maximum brake force 1. Screw in the threaded rod until it stops. 2. Measure the brake force as described above. If the value measured is lower than the specified range, ...
Page 243 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Printhead Unwinding mandrel Winding mandrel width min. (N) max. (N) min. (N) max. (N) 4"/5" 6" [Tab. 1] Minimum and maximum setting values for the traction on the winding and unwinding mandrels (1“...
Page 244: Ribbon Motor
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon motor Tools Torx screwdriver size 20 Dismantling 1. Remove the drive parts from the ribbon rewinding mandrel [86]. See chapter Ribbon rewinding mandrel  (type 3) on page 39.
Page 245: Ribbon Roller
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Ribbon roller Tools • Allen key 2.5 mm. • Large and medium-sized screwdrivers Dismantling 1. Open (DPM) or dismantle (ALX) the rear hood. See chapter Housing on page 8.
Page 246: Print Module
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Print module Feed motor (DPM, ALX) Tools • 4 mm allen key • Torx screwdriver size 20 Dismantling 1. Open (DPM) or dismantle (ALX) the rear hood.
Page 247: Feed Motor (Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Feed motor (PEM) Tools 5 mm allen key Dismantling 1. Open the rear hood. See chapter Housing on page 8.  [91] Feed motor positioning (A) in the PEM (LH.
Page 248: Brake Roller Version Overview
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Brake roller version overview Parts kit for retrofitting from type 1 to type 2: • A9138 (LH) • A9139 (RH) [94] Type 1 of the brake mechanics (with wrap around spring) (A).
Page 249: Brake Roller (Type 1 - Dpm, Alx)
• 2 mm allen key • Small screwdriver Dismantling [96] Brake roller (arrow) at an ALX 92x (RH). 1. Unhook and remove the brake spring [97A]. 2. Loosen the screw at the belt tightener [97B]. [97] Type 1 brake mechanism at the brake roller.
Page 250 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 8. Remove the locking ring [99A]. [99] A Locking ring on the brake roller. 9. Remove locking plate [100A]. 10. Press in lever [100B] and pull out the brake roller [100C] along with the bearings.
Page 251: Brake Roller (Type 2 - Dpm, Alx)
Size 7 and 8 socket wrenches • 2 mm allen key • Small screwdriver [102] Brake roller (arrow) at an ALX 92x (RH). Dismantling 1. Loosen the screw at the belt tightener [103A]. 2. Unscrew nut [103C]. At the same time...
Page 252 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 6. Remove the retaining ring [105A]. [105] A Locking ring on the brake roller. 7. Remove locking plate [106A]. 8. Press in lever [106B] and pull out the brake roller [106C] along with the bearings.
Page 253 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly To assemble the device, follow the steps in the reverse order. Do the following:  Insert a shim ring 0.5 mm thick both in front and behind the t-belt pulley [107A]! ...
Page 254 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x [107] Position of the parts on the brake roller axle.
Page 255: Setting The Braking Torque
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Setting the braking torque • Measuring the break force 1. Insert material strip [108]. Material size: 110 mm. 2. Fit spring balance [108A] onto the material strip.
Page 256: Print Roller (Dpm, Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Print roller (DPM, ALX) Tools 2 mm allen key Dismantling 1. Remove locking plate [111B]. 2. Pull out the print roller [112]. [111] A Print roller B Locking plate...
Page 257: Print Roller (Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Print roller (PEM) Tools • 2 mm allen key Dismantling 1. Remove the locking plate [91A].. [113] Locking plate (A) on the print roller (PEM LH). 2. Loosen both set screws [114A] at the print roller coupling.
Page 258: Print Roller Drive Belt (Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Print roller drive belt (PEM) Tools 2 and 5 mm allen keys Dismantling 1. Dismantle belt tightener [95A] and roll [95B]. 2. Remove print roller. See chapter Print roller (PEM) on page 59.
Page 259: Feed Roller Drive Belt (Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Feed roller drive belt (PEM) Dismantling 1. Dismantle drive belt from the print roller. See chapter Print roller drive belt (PEM)  page 60. 2. Disassemble the feed motor.
Page 260: Feed Roller (Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Feed roller (PEM) Tools 2 mm allen key Dismantling 1. Dismantle drive belt from the print roller. See chapter Print roller drive belt (PEM)  page 60.
Page 261: Dispensing Edge
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Dispensing edge The dispensing edge [123A] is held at both ends in side panels [123B]. Tools 2.5 mm allen key Dismantling 1. Dismantle the print roller (see above).
Page 262: Guiding Profile
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Guiding profile Tools Allen key 3 mm. Dismantling 1. Undo the screws [124B]. 2. Pull the guiding profile [125A] out to the side. [124] A Guiding profile B Fastening screws [125] Pull the guiding profile (A) out.
Page 263: Pressure Roller Unit
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Pressure roller unit The pressure rollers [128C] press the label material onto the brake roller. The unit in- cludes the axle [128B] with the two pressu- re rollers and a lever at each end of the axle.
Page 264: Pressure Roller (Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 6. Thread the axle out, back and to the side [131]. [131] Thread the pressure roller axle (A) out, back and to the si- Pressure roller (PEM)
Page 265 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 5. Lift the pressure roller. Unscrew the locking plate [134A]. 6. Remove the ball bearing [134B] from the pressure roller wing (outside direction). [134] Locking plate (A) at the pressure roller wing.
Page 266: Material Guide
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Material guide The material end sensor is located in the inner material guide [137A]. Tools • Retaining ring pliers • 2 mm allen key Dismantling 1. Undo the set screw on the inner material guide [137A].
Page 267 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly To assemble the device, follow the steps in the reverse order. Assure the following:  Spacer sleeves behind the rear materi- al guide: – ALX, DPM: each axle 1x A3629 (6.7 mm) –...
Page 268: Material End Sensor
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Material end sensor The material end sensor recognises when no more material is there and thus protects the printhead from unnecessary wear. The error is displayed, and the machine stops.
Page 269: Punch Sensor
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Punch sensor For details on testing the light barrier sen-  sor: see topic section Service Electronics: ’Settings’, ’Sensor test’. Tools • 2.5 mm allen key •...
Page 270 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x  Fit the cylindrical moulding [148A] into the groove on the guiding profile [148B]. Dismantling (PEM) 1. Open the rear hood. [148] A Cylindrical moulding on the sensor fitting...
Page 271 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly (PEM) To assemble the device, follow the steps in the reverse order. Make sure to  Fix the sensor onto the belt as shown [152]. The right-hand edge of the clip [152C] "points"...
Page 272: Printhead
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Printhead General Notes CAUTION! - Electrostatic discharges or contact with sharps edges can da- mage the printhead.  Protect the printhead from electrosta- tic discharges when performing main- tenance work or cleaning.
Page 273: Overview Of Printhead Settings
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Overview of printhead settings There are electronic and mechanical prin- thead settings: Electronic Parameter When required? settings Print contrast Blackening of the printout is too low (depends on SYSTEM PARAMETER >...
Page 274: Replacing The Printhead
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Replacing the printhead Dismantling 1. Switch off the machine and unplug it. 2. Disconnect the printhead cable [157B] (2 units). [157] Detach the printhead cable. 3. Undo the wingscrews [157A] and take off the print head [158].
Page 275: Replacing The Printhead Cable
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Replacing the printhead cable Dismantling 1. Disconnect cable (2 units) from the print head (see above). 2. Open (DPM) or dismantle (ALX) the rear hood. 3. Pull the end of the cable line (printhead side) through the opening in the base plate [158A].
Page 276: Printhead Adjustment
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Printhead adjustment Adjusting the printhead gap When the machine is switched on and the ribbon is in place, there should be a gap of between 0.75 and 1.00 mm between the printhead and the print roller.
Page 277 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Setting 7. Turn the connecting link [164A] to the lowest position (printing position). [164] Connecting link (A) on the mounted head lifting motor (ALX/ 8. Clamp 0.1 mm thick material [165C] bet- ween the connecting link and the pressure arm [165B].
Page 278 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 10. Shift the pressure tool [167A], [168A] onto the printhead axle.  The pressure tool suits for both machi- ne types, RH and LH. 11. Press the lever of the pressure tool [168A]...
Page 279: Adjusting The Printhead Position
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Adjusting the printhead position In this chapter, „Printhead position“ means the position of the printhead [170A] at the printhead bracket [170B] in printing directi- The printhead position is factory-adjusted and hasn´t to be changed in most of the ap-...
Page 280: Adjusting The Printhead Contact Pressure
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Adjusting the printhead contact pressure Tools • Spring balance 0 to 50 N (Part number 93665-00-0) • Size 7 open-ended wrench • Coupling piece (allows the spring balance...
Page 281: Printhead Lifting Mechanism
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Printhead lifting mechanism Printhead pressure setting knob The printhead press-on unit is used to en- sure that the printhead presses on the print roller at a defined and consistent rate.
Page 282: Printhead Lift Sensor
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Printhead lift sensor For details on testing the sensor: see topic  section Service Electronics: ’Settings’, ’Sensor test’. The light barrier [175A] is fastened to the head lifting motor [175D] with a mount [175B].
Page 283: Boards
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Boards USI board (ALX) Tools 2 mm allen key Dismantling 1. Remove rear hood. See chapter Rear hood (ALX) on page 12.  2. Disconnect all cables from the board [178] USI board [179A].
Page 284 See: topic section Electronics Gen. 2  Electronics Gen. 3, chapter "USI board". Power supply [181] Connecting scheme USI to CPU boards A2292 and A2293 in ALX 92x. Power supply [182] Connecting scheme USI to CPU board A6621 in ALX 92x.
Page 285: Cpu Board (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x CPU board (ALX) The CPU board was revised in 2006: • --> 6/2006, article no. A2292 („Gen. 2“) • 7/2006 -->, article no. A6621 („Gen. 3“) The Gen. 2 board is no longer available since 7/2011.
Page 286 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly To assemble the device, follow the steps in the reverse order. Make sure to  Check any new board before mounting: – Circuit board version – Jumper settings ...
Page 287: Usi Board (Dpm/Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x USI board (DPM/PEM) Tools 2 mm allen key Dismantling 1. Open the rear hood. See chapter DPM rear hood on page 9.  2. Disconnect all cables from the board.
Page 288 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly To assemble the device, follow the steps in the reverse order. Make sure to  Check any new board before mounting: – Circuit board version – Controller version –...
Page 289: Cpu Board (Dpm/Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x CPU board (DPM/PEM) The CPU board was revised in 2006: • --> 6/2006, article no. A2292 („Gen. 2“) • 7/2006 -->, article no. A6621 („Gen. 3“) The Gen. 2 board is no longer available since 7/2011.
Page 290 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x [194] Mounted position of CPU board (A) (DPM LH). Assembly A B C D To assemble the device, follow the steps in the reverse order. Make sure to ...
Page 291: Stepper Motor Output Stages
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Stepper motor output stages Since 1/2012, the PMA is delivered with the newly developped M5A output stages, which replace the M4A output stages, which were built-in previously [196]. Ma-...
Page 292: Retrofitting M5A Output Stages
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Retrofitting M5A output stages Prerequisites • Feed-, headlift, ribbon motor: Defective M4A output stages (article no. A2742 or A6713) can be replaced by M5A output stages, if the retrofitting kit is applied that is offered for this purpose.
Page 293 Rewinder dancer arm motor sensor A9798 [201] Connecting the M5A output stage belonging to the ALX 92x rewinder motor to the CPU board A6621. 5. Remove the jumper that sets the rotation direction [202A].  Always remove this jumper when retrofit- ting M5A output stages.
Page 294: Operator Panel Board
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Operator panel board Dismantling 1. Open the front cover. 2. Carefully remove the front part of the ope- rator panel housing [203A]. This does not require tools.
Page 295: Power Supplies (Dpm/Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Power supplies (DPM/PEM) Further information about applying the dif- ferent power supply types can be found in topic section Electronics Gen. 3, chapter "Power supplies". Exchanging the HME power...
Page 296 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 5. Remove the power supply. 6. (RH only) Unscrew the fixing bracket fromt the power supply. Assembly WARNING! Hazard caused by dangerous contact voltage!  Attach the PE cable to the machine [210] Connecting the power supply: housing.
Page 297: Exchanging The Me500 Power Supply
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Exchanging the ME500 power supply WARNING! Hazard caused by dangerous contact voltage!  After switching off the printer, wait at least 1 minute before touching any electric contacts at the power supply.
Page 298: Retrofitting A Me500 Power Supply
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Retrofitting a ME500 power supply Until approx. 03/2014, the HME PS 450 po- wer supply (brief „HME“) was installed in DPM/PEM machines, afterwards the ME500 power supply took its place. If a HME turns out to be defective in the future, it must be replaced by a ME500.
Page 299 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x  The surfaces to be bonded to must be clean, dry and free from dust and grease. 5. (RH only) Insert a cable strap into each of the cable sockets [217D].
Page 300 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Installing the ME500 1. Insert the power supply into the DPM/PEM housing [221]. [221] ME500 inserted (left: LH; right: RH). 2. Screw the power supply with its fixing bra- cket to the fan [222][223].
Page 301 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Connecting the ME500 WARNING! Hazard caused by dangerous contact voltage!  Attach the PE cable to the machine housing.  After assembling, check the machi- ne according to the regulations...
Page 302: Overview Cable Course At Me500 (Dpm Lh)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Overview cable course at ME500 (DPM LH) [228] (LH only) Cable course at ME500 in DPM.
Page 303: Overview Cable Course At Me500 (Dpm Rh)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Overview cable course at ME500 (DPM RH) [229] (RH only) Cable course at ME500 in DPM.
Page 304: Power Supplies (Alx)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Power supplies (ALX) Further information about applying the dif- ferent power supply types can be found in topic section Electronics Gen. 3, chapter "Power supplies". Exchanging or retrofitting the...
Page 305 [234] Scope of delivery of ME500 spare part kit (A8328). A ME500 power supply B Cable strap (2x 100x2,5) C Cable holder D Mounting bracket (not required for installation in ALX 92x) 1. Screw the power supply to the side panel (2 screws) [235A]. ...
Page 306 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Connecting the power supply WARNING! Hazard caused by dangerous contact voltage!  Attach the PE cable to the machine housing.  After assembling, check the machi- ne according to the regulations...
Page 307: Remote Operator Panel
 The connector key [242B] must face the built-in boards. [242] Connector (A) for the remote operator panel at an ALX 92x side panel (RH). Connector key position (B). 4. Push two screws (M2x16) from outside through the side panel and the connector holes.
Page 308 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly of internal cable (DPM/PEM) Tools • Cross-head screwdriver, small size • Hex socket wrench, size 4 Assembly 1. Open the rear hood, see chapter DPM rear hood on page 9.
Page 309 06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x 5. Connect the internal cable to connector CN 701 on the CPU board [247A]. 6. Attach respectively close the rear hood. 7. Plug in the remote operator panel. Switch on the machine.
Page 310: Wall Mounting The Remote Operator Panel
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Wall mounting the remote operator panel Tool Cross-head screwdriver, medium size Mounting 1. Drill 2 holes according to the drawing beside [249]. 2. Open the operator panel housing (4 screws) 3.
Page 311: Apsf-Rotary Encoder
[251A]) from the machines side panel. 3. Pass the cable [250A] from outside through the opening. [251] Connector (A) for the rotary encoder at the ALX 92x (RH)  The connector key [251B] must face the side panel. Position of the connector key (B).
Page 312: Assembly Of Internal Cables (Dpm/Pem)
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Assembly of internal cables (DPM/PEM) Tools Open-ended spanners size 17 and 19 Assembly 1. Open the rear hood, see chapter DPM rear hood on page 9. 2. Remove the blind plug (position [254A]) from the machines rear side.
Page 313: Connecting
06/16 Rev. 09 SERVICE MANUAL Service Mechanics DPM – PEM – ALX 92x Connecting 1. Connect the cable [250A] that guides to the rotary encoder jack to CN 1100 on the CPU board [256A]. 2. Connect the 2-wire voltage supply cable [250C] with one end to CN 1400 on the CPU board [256B].
Page 314 12/14 Rev. 05 SERVICE MANUAL 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Service Electronics Gen. 2 General notes ..........2 Operation ..........26 End of Gen. 2 electronics ......2 Diagram of a USI input ......27 Upgrade to Gen 3 electronics ....
Page 315: Service Electronics Gen
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 General notes End of Gen. 2 electronics This topic section describes the electronic components, which applied under the designation „Gen. 2“ in the printer types listed below. The main compo- nent of this electronics generation were the CPU boards with article numbers A2292 and A2293 (no longer available since 07/2011).
Page 316: Handling Boards
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Handling boards ESD protection All the boards described in the following are fitted, among other things, with large-scale integrated circuits. Voltage impulses caused by static charging from people or objects can easily destroy the circuits.
Page 317: Cpu Boards
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 CPU Boards JP1101/ Function JP301 Function 1102 Boot from U303 Boot- Layout without Ethernet Constant LED current at PROM dispensing edge sensor...
Page 318: Layout With Ethernet
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Layout with Ethernet JP1101/ Function JP301 Function 1102 Boot from U303 Boot- Constant LED current at PROM dispensing edge sensor Boot from system flash...
Page 319: Connectors
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Connectors Picture Comp. Type on Type at Pin assignment on board Diagram board cable I2C Motordr. Bus CN1001 3M 2 - CLK_1...
Page 320 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Picture Comp. Type on Type at Pin assignment on board Diagram board cable Sensor dispensing CN1101 PANCON edge MLSS 100- 1 - Anode...
Page 321 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Picture Comp. Type on Type at Pin assignment on board Diagram board cable Cover switch CN1109 PANCON MLSS 100- 1 - Signal cover switch...
Page 322 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Picture Comp. Type on Type at Pin assignment on board Diagram board cable Printhead CN901 1 - HVCC 2 - HVCC...
Page 323: Output Stage Board
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Output stage board Important Notes  Please keep in mind the following points, when you replace or check an out- put stage board: •...
Page 324: Connectors
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Connectors Picture Comp. Type on board Type at cable Pin assignment on Diagr. board PANCON MLAS 100-04 AMP 643813-4 oder 1 - A...
Page 325: Option Board
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Option Board Layout PS/2 keyboard CAUTION! The maximum output current of the PS/2 interface (CN103) is 500mA at 25°C! A self-resetting fuse interrupts the current in case of over load.
Page 326: Usi Board
The USI comes on a separate board and can be easily retrofitted.  Compatibility DPM, PEM, PM 3000, ALX 92x: USI and AI (Applicator Interface) can not be built into the same device.  Version...
Page 327: View
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 View SPS (optional) USI board version Micro controller version number (here: -04) number (here: V2) USI signals (VB200) CPU board (CN101)
Page 328: Signal Description (D-Sub 15)
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Picture Comp. Type on Type at Pin assignment on board Diagr. board cable CN300 1 - OD control material 2 - Applicator homeposition error...
Page 329 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Pin Signal Signal Function type REPRINT\ The last printed label is being reprinted as long as REPRINT\ is low. Minimum reprint quantity: 1 label.
Page 330: Pin Assignment Internal Inputs (Cn 300)
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Pin Signal Signal Function type 11 HOME_POS\ Printer operation with LTSI applicator (with PLC version 5.0 and higher): Appli- cator is in home position (upper limit position) 12 MEDIA_OUT\ Low in case of material end.
Page 331: Signal Description (Cn300)
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Signal description (CN300) Pin Signal Signal Function type OD control To be applied to the OD control material option. material The signal WARNING at pin 9 of the DB 15 is switched activ, if •...
Page 332: Block Diagram
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Block diagram USI Block Diagram SPS Connectors CN300 Pin 5 SPS Ready\ /Error Pin 4 internal Inputs Touch Down Error Pin 3 only Home Pos.
Page 333: Circuit Diagrams For Signal Inputs
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Circuit diagrams for signal inputs Main circuit for signal inputs (NPN) at the USI interface (here: connecting a start sensor). Timing waveform of The following criteria must be matched by the input signals of the USI: ...
Page 334: Circuit Diagrams For Signal Outputs
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Start Print Feed Reprint min. 10ms min. 10ms Pause Signal timing - to be met. Circuit diagrams for signal outputs USI board...
Page 335 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 External supply CAUTION In previous versions of this document, the external voltage supply of the USI was described. External voltage supply without external current limiting elements is no...
Page 336: Firmware Update
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Firmware update The firmware of the USI can be updated in the following ways: • Exchanging the appropriate controller on the USI board (see Fig.
Page 337: Usi Testbox
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 USI testbox Application • Simulating USI inputs • Checking USI outputs • Monitoring of drive signals sent by the system control •...
Page 338: Connecting The Test Box
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Connecting the test box • Connect the connecting cable D-Sub25 connector to the appropriate socket at the testbox. • Connect the connecting cable D-Sub15 connector to the appropriate socket at the USI.
Page 339: Operation
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Operation • LEDs After powering on the printer, the LEDs on the testbox show the current levels of the USI outputs, with the following meaning: –...
Page 340: Diagram Of A Usi Input
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Internal input „OD control material“ (switch MATERIAL LOW): Releasing this switch (LED off) switches the WARNING-output of the USI high. Thus, the WARNING-LED on the testbox goes out. The machine is not being stopped.
Page 341: Operation Panel 64-Xx
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Operation panel 64-xx Layout Setting brightness Setting contrast CPU board (JP1) Connector Comp. Type on Type at Pin assignment on board Diagr.
Page 342: Operation Panel Dpm/Alx
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Operation panel DPM/ALX Layout CPU board (CON101) Power supply (CON102) Connector Comp. Type on Type at Pin assignment on board Diagr.
Page 343: Power Supplies
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Power Supplies WARNING! The outputs of the power supplies are energy hazard. Touching the output connectors with the machine switched on can cause exposure to hazard- ous electrical currents and may lead to burns.
Page 344 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 NT400 • Article no.: A1680 • Application notes: read chapter Power supply application notes  on page 30 WARNING! Fire hazard by overheating.
Page 345 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 C CPU board connection (supply voltage) / Logic Pin Function +5 V D Output stage boards connection Pin Function 38 V...
Page 346: Me500
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 ME500 Retrofitting older machines with the ME500 power supply requires the appro- priate retrofitting kit: Machine Article no. retrof. kit Article no. spare part...
Page 347 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Order no. Content A106741 ALX 73x retrofitting kit [Tab. 34] Ordering numbers of ME500 spare part / retrofitting kits. [17] ME500 rating plate with designation of hardware and firmware revision.
Page 348 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 [18] Connections at ME500. A Remote on/off  64-xx: close the jumper. Pin Function On/off B CPU board connection (control signals)
Page 349 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 E Printhead connection Pin Function 20-28 V 20-28 V 20-28 V 20-28 V F Operation indicator G USI board (optional) Pin Function...
Page 350: Characteristics Me500
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Characteristics ME500 Inputs Characteristic Value Range of input voltage 100-240VAC Admissible range of deviation 88-264VAC Frequency range 60/50Hz [Tab. 35] Characteristics of the input voltages.
Page 351: Notes About Retrofitting The Me500
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Notes about retrofitting the ME500 CAUTION If the power supply NT400 is replaced by a ME500, the printer firmware must possibly be updated.
Page 352: Hme Ps 450
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 HME PS 450 Article no.: A2620 (Sparepart no.: A5401) • Application notes: read chapter Power supply application notes  on page 30 •...
Page 353 +48 V G Remote on/off  64-xx: bridge the connector using a jumper. Pin Function On/off H CPU board connection (supply voltage, only ALX 92x/DPM) / USI board (op- tional) Pin Function +24 V GND_24V a) Galvanically separated...
Page 354: Characteristics Hme Ps 450
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Characteristics HME PS 450 Inputs Characteristic Value Range of input voltage 100-240VAC Admissible range of deviation 88-264VAC Frequency range 60/50Hz [Tab. 38] Characteristics of the input voltages.
Page 355: Printhead Voltages
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Printhead Voltages 1000 21,40 1170 23,11 1340 24,69 1010 21,50 1180 23,20 1350 24,78 1020 21,61 1190 23,30 1360 24,87 1030 21,71 1200 23,39 1370 24,96...
Page 356 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2...
Page 357: Settings
Sensor setting  The button designations mentioned in this description count only for 64-xx printers. With DPM, PEM or ALX 92x, please press the Apply button instead of the Cut button! LS means light sensor. Proceed as follows to set the sensors: 1.
Page 358 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 11. Insert standard self-adhesive material (paper label on backing paper) into the printer. The value measured now should count at least 100 digits higher than the value measured with bare backing paper.
Page 359 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Fullsize LS Now, the settings of the Fullsize sensor are displayed: Sensor adjust 128 Fullsz 154 The number on the left side is the setting value of the LED current (default: 128).
Page 360: Sensor Test
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Sensor test General notes  Activating the sensor test: call parameter SERVICE FUNCTION > Sensor test By means of the sensor test, you can check the function of each sensor: •...
Page 361: Sensors On The Cpu Board (64-Xx)
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Sensors on the CPU board (64-xx) Sensor Sensor Description Typical Value Condition name 0.01 Option 64-xx dispenser only: Dispen- Light barrier covered by a dispensed label...
Page 362: Sensors On The Cpu Board (Dpm/Alx)
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Sensors on the CPU board (DPM/ALX) Sensor Sensor Description Typical Value Condition name 0.03 Press Microswitch at the pressure Pressure roller closed...
Page 363: Sensors On The Output Stage Boards
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Sensors on the output stage boards (64-xx) Sensor Sensor Description Typical Value Condition name 2.01 Foil Foil sensor Sensor above a hole in the oscillator disc...
Page 364: Options
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Options Installing a Memory Extension Requirements • 64-xx, DPM, PEM or ALX 92x with CPU board no. A2292 or A2293 installed •...
Page 365 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2  Plug in the memory module under an angle of about 20° (fig. 1)! 4. Press the memory module towards the CPU board (fig.
Page 366: Installing The Option Board
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Installing the Option Board Requires: • 64-xx, DPM, PeM or ALX 92x with CPU board no. A2292 or A2293 installed. •...
Page 367: Installing A Realtime Clock
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Installing a Realtime Clock This requires: • 64-xx, DPM, PEM or ALX 92x with a CPU board no. A2292 or A2293 installed •...
Page 368: Attaching Locking Clips For Flat Strap Plugs
12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Attaching locking clips for flat  Tweezers or flat pliers strap plugs An unfavourable combination of installation position and load may loosen the on board flat strap plugs inside of the ALX 92x and DPM/PEM.
Page 369 12/14 Rev. 05 SERVICE MANUAL Service Electronics 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 3. Snap the clip end into the hole in the plug housing (Fig. 3). The plug is locked now.
Page 370 06/16 Version 04 SERVICE MANUAL 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Service Electronics Gen. 3 General notes ..........3 Circuit diagrams for signal inputs .....32 Introduction of „Gen. 3 electronics“ ... 3 Circuit diagrams for signal outputs ..33...
Page 371 06/16 Version 04 SERVICE MANUAL 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensors CPU board (DPM/PEM/ALX) ..81 Value table for sensor 0.12 (printhead temp.) ........82 Sensors output stage boards (64-xx) ..83 Sensors output stage boards (DPM/PEM/ALX) ........
Page 372: Service Electronics Gen. 3
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) General notes Introduction of „Gen. 3 electronics“ This topic section describes the electronics components, which apply under the designation „Gen.
Page 373: Handling Boards
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Handling Boards ESD protection CAUTION! - The boards can be destroyed by static discharge! ...
Page 374: Cpu Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CPU Board View CPU board (A6621 up to index -06).
Page 375 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CPU board (A6621 with index -07 or higher).
Page 376 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CAUTION! If replacing the CPU board, mind the following to avoid malfunctioning:  Only operate printers with a board index of -05 with a firmware version of 6.33 or higher!
Page 377 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CN 1107: Fullsize transmission label sensor; Cable marking = FSS Pin assignment see chapter Sensor connections ...
Page 378 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) AB D 300: Software debug LED Only for factory-internal use AC CN 300: Connection Centronics daughter board...
Page 379 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) AO CN 101: SD/MMC-card slot Suitable SD-cards: see Plug-in card manual , topic section „Available cards“, „Empty storage media“...
Page 380: Lithium Battery
SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Lithium Battery The CPU board is equipped with a realtime clock, which keeps its setting, if the printer is switched off.
Page 381: Data Interfaces At The Mounting Plate
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Data interfaces at the mounting plate (A) Ethernet Pin Signal TD + TD –...
Page 382: Sensor Connections
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensor connections The pin assignment and connection diagram described below applies to the sensor connections H to P in fig.
Page 383: Centronics Daughter Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Centronics daughter board  No longer available since 10/2015 Application notes This board offers the possibility to optionally equip the device with a parallel Centronics interface.
Page 384: Pin Assignment
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin assignment 36 - SELECT_IN\ 18 - VCC 5V (JP101 geschl.) 35 - VCC 5V (JP100 geschl.) 17 - n.b.
Page 385: Compactflash Daughter Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CompactFlash daughter board Application notes CF = CompactFlash This board is for optional equipement of the printer with a second slot for CF- cards (the first slot is standard on the CPU-board).
Page 386: Connecting
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting Tool: Cross-head screwdriver 1. Remove screws [8A]. Remove cover plate [8B]. CPU board with mounted cover plate (B).
Page 387: Operation Panel Boards
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Operation panel boards Application notes Requirements: • CPU-board A6621 • Device firmware version 2.46 or above View Operation panel boards for 64-xx (left: A7149) and for DPM/PEM/ALX (right: A6626).
Page 388: M4A Output Stage Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) M4A output stage board Application notes  Since 1/2012, the M4A output stage board is merely integrated into 64-xx printers.
Page 389: Jumper Settings
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Jumper settings Output stage applies to… PIC version Part no. Motor Sensor Jumper set...
Page 390: M5A Output Stage Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) M5A output stage board Application notes  The M5A output stage is integrated into all print & apply machines (ALX, DPM, PEM) since 1/2012.
Page 391: Jumper Settings
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Jumper settings JP101 JP100 Position of the jumpers JP100 and JP101 on the M5A output stage board.
Page 392: Pin Assignments
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin assignments Connections on the M5A output stage board. A Sensor connector 1 - A...
Page 393: Usi Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) USI Board Application notes Utilization The USI (Universal Signal Interface) is an optional interface for all machine types listed in the headline of this page.
Page 394: View
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) – Parameter menu: SERVICE DATA > > MODULE FW VERS. > System version –...
Page 395: Connectors
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connectors Picture Comp. Type on Pin assignment on board Diagr. board CN100 AMP...
Page 396 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin Signal Function A high-low-transition switches the printer into the USI-paused mode. PAUSE\ A further high-low-transition switches the printer back into the online mode.
Page 397 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin Signal Function Ribbon low warning: WARNING The signal is activated (high), if (Output) = „On“...
Page 398: Application Of The Internal Inputs At Cn 300
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin Signal Function Low in case of ribbon end. Additionally activated are: RIBBON_OUT\ •...
Page 399: Signal Description Of The Internal Inputs At Cn300
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Signal description of the internal inputs at CN300 Pin Signal Signal Function type OD control To be applied to the OD control material option.
Page 400: Pin Assignment Jumper Block
SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin assignment jumper block Each signal of the D-Sub connector can be interrupted separately at the jumper block.
Page 401: Circuit Diagrams For Signal Inputs
SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Circuit diagrams for signal inputs [10] Main circuit for signal inputs (NPN) at the USI interface (here: connecting a start sensor).
Page 402: Circuit Diagrams For Signal Outputs
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Start Print Feed Reprint min. 10ms min. 10ms Pause [12] Signal timing - to be met.
Page 403: Replacing The Controller
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CAUTION In previous versions of this document, the external voltage supply of the USI was described.
Page 404: Usi Testbox
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) USI testbox Application notes • Simulating USI inputs • Checking USI outputs • Monitoring of drive signals sent by the system control •...
Page 405: Connecting The Test Box
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting the test box  Connect the connecting cable D-Sub25 connector to the appropriate socket at the testbox.
Page 406: Operation
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Operation LEDs • After powering on the printer, the LEDs on the testbox show the current levels of the USI outputs, with the following meaning: –...
Page 407: Diagram Of A Usi Input
SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) ther operated, if the testbox switch is pressed again (error withdrawn, LED on) and the status message is acknowledged at the printer operating panel.
Page 408: I/O Board
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) I/O Board Application notes Requirements Device firmware version 5.00 or above. Applications The I/O board may be used for 2 different applications: •...
Page 409: Pin Assignment Serial Interfaces
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Pin assignment serial interfaces  (B) RS 232 Pin assignment looked at from „PC point of view“ (Device = DCE)!
Page 410 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) (C) Connection Signal CPU board nREPRINT FPGA_U4RX nSTART FPGA_U4TX nFEED nPAUSE FPGA_U4CTS ERROR...
Page 411: Circuit Diagram Rs422 Interface
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Circuit diagram RS422 interface RS 422 4 wire Printer 1 appr. 120Ω appr. 1kΩ..4kΩ...
Page 412: Setting The Interface Parameters
SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Setting the Interface Parameters With an I/O board mounted, the following additional menus appear in the printer menu: •...
Page 413: Power Supply Application Notes
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Power Supplies WARNING! The outputs of the power supplies are energy hazard. Touching the output connectors with the machine switched on can cause exposure to hazard- ous electrical currents and may lead to burns.
Page 414: Nt400
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) NT400 • Article no.: A1680 • Application notes: read chapter Power supply application notes ...
Page 415 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) CPU board connection (supply voltage) / Logic Pin Function +5 V Output stage boards connection...
Page 416 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) ME500 Retrofitting older machines with the ME500 power supply requires the appro- priate retrofitting kit: Machine Article no.
Page 417 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Order no. Content ALX 73x retrofitting kit A106741 [Tab. 34] Ordering numbers of ME500 spare part / retrofitting kits.
Page 418 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) [25] Connections at ME500. A Remote on/off  64-xx: close the jumper. Pin Function...
Page 419 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Printhead connection Pin Function 20-28 V 20-28 V 20-28 V 20-28 V Operation indicator...
Page 420: Characteristics Me500
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Characteristics ME500 Inputs Characteristic Value Range of input voltage 100-240VAC Admissible range of deviation...
Page 421: Hme Ps 450
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) HME PS 450 Article no.: A2620 (Sparepart no.: A5401) • Application notes: read chapter Power supply application notes ...
Page 422 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Printhead connection Pin Function 20-28 V 20-28 V 20-28 V 20-28 V CPU board connection (supply voltage) / Logic...
Page 423: Characteristics Hme Ps 450
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Characteristics HME PS 450 Inputs Characteristic Value Range of input voltage 100-240VAC Admissible range of deviation...
Page 424: Printhead Voltages
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Printhead Voltages 1000 21,40 1170 23,11 1340 24,69 1010 21,50 1180 23,20 1350 24,78...
Page 425 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA)
Page 426: Od Sensor (Alx 92X)
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) OD sensor (ALX 92x) OD = Outside Diameter (of the label roll). Function...
Page 427: Assembling The Od-Sensor
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Assembling the OD-sensor 1. Remove rear hood, see topic section Service Mechanics , chapter „Rear hood (ALX)“.
Page 428 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) chines. Alternatively, the threaded holes and the counter bore can be implemented 5 x45°...
Page 429: Connecting The Od-Sensor To Ai
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting the OD-sensor to AI Tool • 2mm allen key Connection (internal) 1. Remove the cover plate [45A].
Page 430 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting (external)  Plug the D-Sub 26 connector [47A] to the centre connection (machine status) at the Alternatives An already available OD-sensor assy.
Page 431: Connecting The Od-Sensor To Usi
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting the OD-sensor to Wire colour Function Brown +24 V Blue Black [Tab. 6] Pin assignment at the OD-sensor cable.
Page 432 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Preparing the light barrier sensor cable  Steps 4, 5 and 6: The contact springs...
Page 433 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting the light barrier sensor cable 10. Connect the three leads to the USI board [54][55].
Page 434 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Connecting the OD-sensor to USI (with applicator PLC) In ALX 92x with PLC control for applica-...
Page 435 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) 8. Insert the black lead as shown [60] also into the 5-pin PLC connection cable bushing housing.
Page 436: Settings
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Settings Material end / Label sensors  The button designations mentioned in this description count for DPM, PEM, ALX 92x and ALX 73x (PMA).
Page 437 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) – 110 with DPM / PEM / ALX 92x / ALX 73x (PMA) 3. Insert standard self-adhesive material (paper label on backing paper) into the printer.
Page 438 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) 3. Insert standard self-adhesive material (paper label on backing paper) into the printer.
Page 439: Light Sensor At The Rewinder Dancer Lever
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Light sensor at the rewinder dancer lever (ALX 92x) Functioning The backing paper dancer lever controls the speed at which the back- ing paper is rewound.
Page 440 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Check the setting Regardless of the setting procedure, the values can be checked in the follo- wing way: ...
Page 441 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Stopper Stopper loose xxx + min. 90 middle Setting positions of the rewinder dancer lever (schematic;...
Page 442 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensor setting Prerequisites: (M5A; 1/2012 --->) • Rear hood is dismantled • Backing paper is removed from the rewinder •...
Page 443 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Setting potentiometer (A) of the dancer lever sensor (B). 4. Move the dancer lever to the loose end [4]. Press the Apply button.
Page 444: Hall Sensor At The Rewinder Dancer Lever
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Hall sensor at the rewinder dancer lever (ALX 92x) Check the setting Regardless of the setting procedure, the values can be checked in the follo- wing way: ...
Page 445 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) 2. Check, if the displayed value (xxx) lies below 50. 3. If the value doesn´t lie below 50: Unscrew the sensor board and rotate it for some degrees [7].
Page 446 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Teaching the values If the value with the dancer lever at the loose end is displayed correctly, the values are taught as follows: 1.
Page 447: Adjusting The Imprint Position
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Adjusting the imprint position Printing on especially long labels may require under certain circumstances, that the imprint position has to be adjusted.
Page 448: Sensor Test
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensor test General notes  Activating the sensor test: call parameter SERVICE FUNCTION > Sensor test By means of the sensor test, you can check the function of each sensor: •...
Page 449: Sensors Cpu Board (64-Xx)
06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensors CPU board (64-xx) Sensor Sensor Description Typical Value Condition name 0.01 Option...
Page 450 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensors CPU board (DPM/PEM/ALX) Sensor Sensor Description Typical Value Condition name 0.03 Press...
Page 451 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensor Sensor Description Typical Value Condition name 0.17 APSF l. Rotary encoder - length xxxx.xx m...
Page 452 06/16 Rev. 04 SERVICE MANUAL Service Electronics Gen. 3 64-xx Gen. 3 – DPM Gen. 3 – PEM – ALX 92x Gen. 3 – ALX 73x (PMA) Sensors output stage boards (64-xx) Sensor Sensor Description Typical Value Condition name 2.01...
Page 453 06/15 Rev. 02 SERVICE MANUAL 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Firmware General Information ........2 Loading from a CompactFlash card ....6 Please note ..........2 In standalone mode ........6 System Requirements ....... 2 Starting the update automatically ....6...
Page 454: Firmware
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 General Information Please note CAUTION! - Executing or applying the update procedure incorrectly can set the device into a critical condition, which can only be rectified by trained technicians.
Page 455: Memory Requirement
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Firmware version (A) on the „Printer status“ printout. Parameter Display of the firmware version: call SERVICE DATA > MODULE FW VERS. >...
Page 456: Taking Over Parameter Settings
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 File Description • Part of the firmware responsible for the H8 system. H8_Rhapsody.s3b • In former firmware versions: H8.s3b RISC.s3b Part of the firmware responsible for the 64 bit system.
Page 457: Firmware-Download From The Internet
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Firmware-download from the Internet Both, current and older firmware files are provided on the Novexx Solutions web site for download. Procedure: 1. Open www.novexx.com...
Page 458: Loading From A Compactflash Card
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Loading from a CompactFlash card In standalone mode 1. Copy the firmware file (e. g. 64_Vx.xx.s3b) into folder „\FORMATS“ on a CF card.
Page 459: Loading Via Data Interface
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Loading via data interface Application notes The Download Assistant is a utility program for comfortable downloading of printer firmware from PCs, using a Windows operating system.
Page 460: Starting The Program
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Starting the program The setup program places an icon on the Windows desktop [4]. Click on this icon to start the program.
Page 461 06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2  Serial interface: Absolutely switch off the UART FIFO buffer. To do so, select the menu „File> Settings> COM1“ (or …COM2) and click „Advanced…“.
Page 462: Forced Bootloader Start
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Forced bootloader start Application notes If the message below shows up on the printer display immediately after the printer has been switched on, no valid or no firmware is available. In this case the firmware must be reloaded using the bootloader.
Page 463: Error Messages
06/15 Rev. 02 SERVICE MANUAL Firmware 64-xx Gen. 2 – DPM Gen. 2 – ALX 92x Gen. 2 Error messages Boot Loader Vx.x Firmware damaged or not available, see chap. 115KB,8N1/Centro. Forced bootloader start , page 10. Status : 6004...
Page 464 06/16 Rev. 05 SERVICE MANUAL Printer firmware All printers Printer Firmware About Firmware ..........2 Please note ..........2 System Requirements ....... 2 Current firmware versions ......3 Loaded firmware version ......4 Download source ........5 Updating firmware ......... 7 Notes about the update procedure ....
Page 465: About Firmware
System Requirements This description of firmware update is valid for the printer types: • AP 4.4/5.4/5.6 • AP 7.t • 64-xx Gen. 3 • ALX 92x Gen. 3 • DPM Gen. 3 • PEM • PM 3000 • ALX 73x (PMA)
Page 466 CPU board: A3927 from index -04 Since appr. 01/2007 64-xx Gen. 3 CPU board: A6621 up to index -04 5.03 6.60 ALX 92x G. 3 Starting with serial number 0695980701 Since appr. 11/2009 DPM Gen. 3 PEM Gen. 3 CPU board: A6621 from index -05 6.33...
Page 467: Loaded Firmware Version
06/16 Rev. 05 SERVICE MANUAL Printer Firmware All printers About Firmware Oldest Current Printer Feature firmware firmware LPA 81x 6.36 (Printer unit) [Tab. 1] Overview firmware versions. Loaded firmware version There are three ways to find out, which firmware version is actually loaded into the printer: Display after After switching on the printer, the installed firmware version is displayed for a few sec-...
Page 468: Download Source
SERVICE MANUAL Printer Firmware All printers About Firmware Download source Firmware download Both, current and older firmware files are provided on the Novexx Solutions web site for download. Procedure: 1. Enter www.novexx.com  to get onto the Novexx Solutions web site.
Page 469 Only update subsystem firmware after the update of the printer firmware! Example: After updating the firmware of an ALX 92x, it may happen, that the firmware of the built-in applicator interface (AI) is too old. Then, the following message appears:...
Page 470: Updating Firmware
06/16 Rev. 05 SERVICE MANUAL Printer Firmware All printers Updating firmware Updating firmware Notes about the update procedure There are two methods of loading the firmware into the printer: • From a memory card (recommended method); Advantages: fast, secure, inde- pendent from the operatin system See chapter Update from a memory medium ...
Page 471: Update Via Data Interface
06/16 Rev. 05 SERVICE MANUAL Printer Firmware All printers Updating firmware Starting the update 1. Copy the file „32_Vx.xx.s3b“ into the root directory on a memory card.. automatically 2. Rename „32_Vx.xx.s3b“ to „autostrt.for“. 3. Switch the printer off. 4. Insert the memory card into the card slot at the printer. 5.
Page 472: Forced Bootloader Start
• Display text at AP 4.4/AP 5.4 rot/AP 7.t (Vx.x = Bootloader version, e. g. V3.1) Boot Loader Vx.x 115KB,8N1/Centro. • Display text at AP 5.4 black/AP 5.6/PEM/PM 3000 and 64-xx/ALX 92x/DPM (each Gen. 3) (Vx.x = Bootloader version, e. g. V3.1; yyyyy = internal CPU board name) Boot Loader Vx.xx 115KB,8N1/Centro.
Page 473: Error Messages
PrintStatus: 6007 Print ctrl. stop 3. Press the Online-button. The device switches now into offline mode. From there, parameter settings can be changed or firmware can be loaded. DPM, PEM, ALX 92x: Instead of „Cut“ press the Apply-button.
Page 474: Appendix
06/16 Rev. 05 SERVICE MANUAL Printer Firmware All printers Appendix Appendix Installing a generic printer on a Windows 7 host PC for the purpose of firmware upload A firmware update via data line requires a „Generic“ printer to be installed on a host PC running under Windows 7.
Page 475 06/16 Rev. 05 SERVICE MANUAL Printer Firmware All printers Appendix 5. Under „Device Type“ choose STANDARD and GENERIC NETWORK CARD [4]. Click NEXT. [4] Entering information about the device type. 6. Enter GENERIC as manufacturer and GENERIC/TEXT ONLY as printer [5]. Click NEXT.
Page 476 06/16 Rev. 05 SERVICE MANUAL Printer Firmware All printers Appendix 7. Enter a printer name [6]. Click NEXT. [6] Enter a name for the printer. 8. Enter a share name [7]. Click NEXT.  The Share name must match MS-DOS conventions (max. 8 characters length, no special characters or spaces) [7] Defining a share name.
Page 477 05/16 Rev. 05 SERVICE MANUAL ALX 92x – ALX 73x Applicator Interface Applicator Operation ........2 Interface description ........13 Function ............ 2 Important notes ........13 Connecting an applicator ......4 Firmware requirements ......13 Selecting an applicator type ...... 5 Connector Position ........14 Signal-Time-Diagrams ........
Page 478: Applicator Interface
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Applicator Operation Applicator Operation Function If direct labelling from the dispensing edge is not possible, the labeller can be equipped with an applicator. In applicator mode, the applicator takes the label from the dispensing edge and carries it to the product.
Page 479 05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Applicator Operation LA-SO The LA-SO (Label Applicator Swing On) attaches the label with a rotating movement of its swivelling arm to the product. LA-TO The LA-TO (Label Applicator Tamp On) is a classic tamp-on applicator, which is available time controlled or sensor controlled.
Page 480: Connecting An Applicator
Depending on the applied applicator type, different input and output signals are used. The following applicator types, which are distributed by Novexx Solutions, can be connected directly to the connector for Novexx applicators, using the deliv- ered cable, see .
Page 481: Selecting An Applicator Type
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Applicator Operation Selecting an applicator type  Select the applicator type using the function APPLICATOR PARA > Applicator type. Dependent on the applicator type chosen, different functions for setting up the...
Page 482 05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams Signal-Time-Diagrams Time/sensor controlled applicators With time controlled applicators, extension is stopped after the setable appli- cation time run down. (APPLICATOR PARA > Dwell time). To this applicator group belong: •...
Page 483: Signal-Time-Diagrams
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams PEP IV / LA-TO timed / LA-SO [1] Pattern of control signals over time for PEP IV, LA-TO timed and LA-SO applicators. A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low means the label is dispensed.
Page 484: Pep Blow On / La-To Bo Timed
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams PEP Blow On / LA-TO BO timed [2] Pattern of control signals over time for PEP Blow On applicators. A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low means the label is dispensed.
Page 485: Reverse Pep
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams Reverse PEP [3] Pattern of control signals over time for Reverse PEP applicators. A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low means the label is dispensed.
Page 486: Ltp Und Ltpv
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams LTP und LTPV Start signal Home position Airstream support Cylinder (setable) Vacuum Touch down Blow on (setable) Offline Cycle Inhibit [4] Pattern of control signals over time for LTP(V) applicators.
Page 487: Pep Ii Sensor / La-To Sensor / La-To Bo Sensor
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams PEP II sensor / LA-TO sensor / LA-TO BO Sensor Start signal Home position Airstream support Cylinder (setable) Vacuum Touch down Blow on (setable) Offline Cycle Inhibit [5] Pattern of control signals over time for PEP II sensor and LA-TO sensor applicators.
Page 488: Asa / La-Bo
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Signal-Time-Diagrams ASA / LA-BO The ASA and LA-BO type applicators are special cases, which do not have any moving parts. The label is applied only by compressed air. Therefore, sig- nals controlling the movement of the applicator (Home Position, Cylinder) are not required.
Page 489: Interface Description
Interface description Interface description Important notes The Applicator Interface (AI) is an option board for the ALX 92x. The AI works as a mini-PLC, which can control almost any applicator type. The AI is availa- ble in two Versions: •...
Page 490: Connector Position
ALX 92x – ALX 73x Interface description Connector Position ALX 92x [7] Connections of the Applicator Interface (ALX 92x): A Applicator connection (D-Sub 44 hd) B Machine status connection (D-Sub 26 hd) C Product (Start) sensor connection (D-Sub 15 hd) D Monitor-LEDs [8] Connector for Novexx Applicators (arrow) at an ALS 92x (LH).
Page 491 05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description ALX 73x [9] Connections of the Applicator Interface (ALX 73x): A Applicator connection (D-Sub 44 hd) B Machine status connection (D-Sub 26 hd) C Product (Start) sensor connection (D-Sub 15 hd)
Page 492: Connections And Configuration
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Connections and configuration [10] Applicator Interface (PCA-Assy. = A4455-03) A CN 603: Connection for applicator B CN 602: Signal interface machine status C CN 401: Connection product (start) sensor...
Page 493 05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description JP104 JP103 JP102 JP101 JP202 [11] Default settings for the jumpers JP 101-104 and JP 202. CN 102: Debug interface J CN 604: Connection power supply...
Page 494: Replacing Older Boards
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Replacing older boards CAUTION! - Follow the following, to prevent malfunctioning:  When replacing an older board with index -00/-01/-02 against a new board with index -03 do not take over the jumpers from the old board.
Page 495: Layout Diagram
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Layout diagram [13] Layout diagram for Applicator Interface (PCB = A3417-03)
Page 496 05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Block diagram External reset Externer Reset Reset Reset- Control Steuerung APSF APSF RESET RESET AI_IRQ AI_IRQ to CPU board zur CPU-Platine (USI Port) (USI-Port) H8_IRQ H8_IRQ...
Page 497: Circuit Diagrams For Signal Inputs
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Circuit diagrams for signal inputs For each signal input are +24 V and GND 24 V separately available. Applicator Interface 24 V IN_A sensor IN_K [15] Main circuit for signal inputs (NPN).
Page 498: Circuit Diagrams For Signal Outputs
05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Circuit diagrams for signal outputs All signal outputs are designed as PNP and are galvanically separated from the 5 V control system (optocoupler). Applicator Interface 24 V [17] Main circuit for outputs (PNP).
Page 499 05/16 Rev. 06 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Interface description Power outputs Power outputs can directly drive loads. Load Max. value Resistive load 48 Ohm @ 24 VDC Inductive load 200 mJ  10 W Lamp [Tab.
Page 500: Pin Assignments
Active during the dwell time or un- til touch down Duration setable with: APPLICATOR PARA > Dwell time [18] Applicator connection at an ALX 92x (arrow). Vacuum Power output (I < 500 mA) Controls the vacuum at the appli-...
Page 501 05/16 Rev. 05 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Pin assignments Signal name Function Home Input (I < 8 mA) Active, if the applicator has rea- ched the home position (applicati- on is finished) Touch Input (I <...
Page 502: Novexx-Applicator-Connection
05/16 Rev. 05 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Pin assignments Novexx-Applicator-connection This connection is only available at an ALX 92x. Signal description see Applicator connection  page 24. [21] Connector (arrow) for Novexx-Applicators +24 V (Fan)
Page 503: Machine Status Connection
Active in online mode, if a printjob is loaded. If Ready is active, the machine starts to print and dispense imme- diately after arrival of a start si- [23] Machine status connection at an ALX 92x (arrow). gnal. Cycle Power output (I < 500 mA)
Page 504 05/16 Rev. 05 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Pin assignments Signal name Function OD sensor Power output (I < 500 mA) May be used for driving a signal lamp indicating that the roll Ø is low.
Page 505: Product Sensor Connection
05/16 Rev. 05 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Pin assignments Product sensor connection 24 V supply voltage outputs: I = 100 mA Signal name Function Start Input < 8 mA Signal is generated by the product...
Page 506 05/16 Rev. 05 SERVICE MANUAL Applicator Interface ALX 92x – ALX 73x Pin assignments Signal / bk 24V / br GND / bl [30] Signal input with PNP start sensor. See also Circuit diagrams for signal inputs  page 21.
Page 507: Signal Leds
Warning Ready Cycle OD Foil OD Sensor Offline Start Home Touch-Down [32] Signal LEDs at an ALX 92x (A). The signal LEDs have the following meaning: • Repeat Orange = Output • Green = Input Feed • Lighting LED = Signal is active...
Page 508 INSTALLATION MANUAL AI retrofitting kit for ALX 92x Edition 1 - 3/2016...
Page 510 AI retrofitting kit for ALX 92x Installation Manual Content Please note For your safety System Requirements Installation Installation of the AI retrofitting kit Installing the external power supply kit Exterior connector Connection to the power supply Power supply 03/2016 Content...
Page 511 AI retrofitting kit for ALX 92x Installation Manual 03/2016 Content...
Page 512: Please Note -5
• Only put the machine into operation when installed in a correctly installed housing. • Operate the machine only on a correctly installed protective earth conductor power outlet. • Read the safety notes in the ALX 92x Service Manual, before operating the Applicator Interface the first time.
Page 513: System Requirements -6
AI retrofitting kit for ALX 92x Installation Manual SYSTEM REQUIREMENTS • ALX 92x with Gen. 3 electronics (CPU board A6621) or (outdated) with Gen. 2 electronics (CPU boards A2292/A2293) • Firmware version: 3.30 or higher • Opening for applicator connector (D-Sub 15) on top of the front cover must be present (if not, exchange the front cover - matching article numbers see tab.
Page 514: Installation -7
Installation Manual Installation INSTALLATION OF THE AI RETROFITTING KIT 1. Switch off the ALX 92x and disconnect the power plug. 2. Remove both halves of the rear cover. How? - See service manual ALX 92x. 3. Remove the USI board, if any, and close the slot with cover plate A0912.
Page 515 AI retrofitting kit for ALX 92x Installation Manual 7. Plug data cable A105075 [3A] to CN101 on the AI board and to the USI connector on the CPU board (Gen. 3: CN504, Gen. 2: CN1005).  Secure both connectors with the locking clips A5386.
Page 516 AI retrofitting kit for ALX 92x Installation Manual 11. Screw the bracket A3001 to the front cover [7]. [7] D-Sub connector on top of the front cover. 12. Remove all jumpers from the plug CN609 on the AI board and connect the socket housing (cable har- ness)[8A] to it.
Page 517 AI retrofitting kit for ALX 92x Installation Manual 16. Degrease the side plate and affix the LED-label A5197 besides the LEDs [11A]. 17. Reassemble the rear covers. 18. Plug-in the power cable and switch on the machine. 19. If necessary, update the firmware (there will be an error message, if the firmware needs updating).
Page 518: Installing The External Power Supply Kit -11
INSTALLING THE EXTERNAL POWER SUPPLY KIT Exterior connector 1. Switch off the ALX 92x and disconnect the power plug. 2. Remove the rear cover on the connector side. How? - See service manual ALX 92x. 3. Remove the dummy plug from the side plate [12A].
Page 519: Connection To The Power Supply -12
AI retrofitting kit for ALX 92x Installation Manual 7. Attach the label in the centered below the M12 plug [15A]. AI SUP PLY . 4A 24V DC / max [15] Position of the label. 8. Replace the fuse on the AI board by the fuse (T4A) that came with the kit.
Page 520 AI retrofitting kit for ALX 92x Installation Manual 03/2016 | 00 Installation...
Page 522 Novexx Solutions GmbH Ohmstraße 3 85386 Eching Germany  +49-8165-925-0 www.novexx.com...
Page 523 05/16 Rev. 03 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Info Printouts & Parameters General Information ........6 Dispense Mode........44 Important setting instructions ....6 Dispenseposition ........46 Area of application ........6 Cut mode ..........47...
Page 524 05/16 Rev. 03 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parity ............58 > OPTIONS Stop bits ..........58 OLV Option ..........69 Data synch..........58 RFID Option..........69 Frame error ..........58 StandAlone Input ........
Page 525 05/16 Rev. 03 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) APPLICATOR PARA Singlestartquant ........84 Head disp dist ......... 84 Applicator type ........100 External signal......... 84 Application mode ........101 Start print mode........
Page 526 05/16 Rev. 03 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DP INTERFACE Delete spooler........124 Factory settings ........124 Interface type ........112 Custom defaults........124 Start print mode........112 Store Parameters ........125 End print mode........
Page 527 05/16 Rev. 03 USER- / SERVICE MANUAL 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SERVICE DATA > CPU BOARD DATA CPU identifier......... 145 > MODULE FW VERS. PCB revision .......... 145 System version........139 FPGA version ........145 System revision........
Page 528: Important Setting Instructions
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.4 – AP 7.t64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) General Information Important setting instructions Starting in offline mode, you get to the parameter menu by pressing the prog button.
Page 529 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.4 – AP 7.t64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Firmware This description applies to all printers which are equipped with the following firmware version: 6.60...
Page 530: Operating The Parameter Menu
AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.4 – AP 7.t64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Operating the parameter menu The illustrations on the following pages clarifie the operating principle of the parameter menu.
Page 531: Parameter Menu
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.4 – AP 7.t64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parameter Menu 64-xx ONLINE 0 JOBS Print contrast...
Page 532 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.4 – AP 7.t64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parameter Menu DPM / PEM / ALX ONLINE 0 JOBS Print contrast...
Page 533: Overview Parameter Menus
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Overview Parameter Menus Understanding the Parameter Overviews The charts in the following show all of the parameters implemented in the printer firmware. Some parameters are only visible in the parameter menu under specific preconditions.
Page 534 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) 64-xx all parameters (Interf. Para. continued) (Interf. Para. continued) PRINT INFO PRINT PARAMETERS INTERFACE PARA SYSTEM PARAMETER Printer status Print speed >...
Page 535 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (System Param. continued) DISPENSER PARA I/O BOARD PARA OLV PARAMETERS DP INTERFACE ZPL PARAMETERS Mat. end detect. Dispense mode...
Page 536 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (Service Funct. continued) (Service Data cont.) (Service Data cont.) SPECIAL FUNCTION SERVICE FUNCTION SERVICE DATA Printertype Service Rewinder setup >...
Page 537 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) 64-xx operator parameters PRINT PARAMETERS SYSTEM PARAMETER DISPENSER PARA SPECIAL FUNCTION SERVICE FUNCTION SERVICE DATA Print speed Light sens. type...
Page 538 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (Service Data cont.) (Service Data cont.) Head temperature > DISPLAY DATA Foil diameter Display version Dispensing cycl. Display SerialNr Operation time Remote disp.
Page 539 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DPM / PEM / ALX 92x all parameters PRINT INFO PRINT PARAMETERS INTERFACE PARA (INTERFACE PARA cont.) (INTERFACE PARA cont.)
Page 540 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (System Param. cont.) DISPENSER PARA APPLICATOR PARA OLV PARAMETERS DP INTERFACE ZPL PARAMETERS Foil stretching Head disp dist.
Page 541 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (Service Data cont.) (Service Data cont.) I/O BOARD PARA SPECIAL FUNCTION SERVICE FUNCTION SERVICE DATA Start print mode...
Page 542 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DPM / PEM / ALX 92x operator parameters PRINT PARAMETERS SYSTEM PARAMETER DISPENSER PARA APPLICATOR PARA SPECIAL FUNCTION...
Page 543 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (Service Data cont.) (Service Data cont.) SERVICE DATA > MODULE FW VERS. > POWERSUPPLYDATA > MEMORY DATA System version...
Page 544 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) ALX 73x (PMA) all parameters PRINT INFO PRINT PARAMETERS INTERFACE PARA (INTERFACE PARA cont.) (INTERFACE PARA cont.) SYSTEM PARAMETER...
Page 545 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (System Param. cont.) DP INTERFACE ZPL PARAMETERS I/O BOARD PARA SPECIAL FUNCTION SERVICE FUNCTION Mat. end detect. Interface type...
Page 546 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (Service Data cont.) (Service Data cont.) SERVICE DATA > MODULE FW VERS. > POWERSUPPLYDATA > MEMORY DATA System version...
Page 547 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) ALX 73x (PMA) operator parameters PRINT INFO PRINT PARAMETERS SYSTEM PARAMETER APPLICATOR PARA SPECIAL FUNCTION SERVICE FUNCTION Printer status Print speed Light sens.
Page 548 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) (Service Data cont.) (Service Data cont.) SERVICE DATA > MODULE FW VERS. > POWERSUPPLYDATA > MEMORY DATA System version...
Page 549 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Alphabetical Parameter List #VW/I Interface ... . Cuts on knife ... .
Page 550 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Font downl. area ... Label 2 offset ... . .
Page 551 USER- / SERVICE MANUAL Info-Printouts & Parameters 64-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Reprint function... . Speed Adaption ...
Page 552: Printer Status
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) PRINT INFO A material width of 100 mm is necessary to print the reports. The status print- out is approx.
Page 553: Memory Status
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Printer Parameter Menu Shows the setting of the parameters in the menu.
Page 554: Font Status
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Logos on RAM disc • Graphics on RAM disc •...
Page 555 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Internal Line Styles  Use the line style number (fist column) with one of the Easy Plug commands #YL or #YR to print lines in the matching style.
Page 556 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Easy-Plug command Bar code #IDM Data Matrix Code #MXC...
Page 557: Flashdata Status
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Flashdata status 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 558: Service Status
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Service Status 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 559: Dottest Endless
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dottest endless 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 560: Reference Label
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Reference label 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 561: Rfid Status
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) RFID Status  Only with activated RFID option. 64-xx ALX 92x AP 5.4...
Page 562: Print Parameters
Setting range: see table (tab. 3); Unit interval: 1 inch/s (5 mm/s) Default setting: 8 inch/s  DPM / PEM / ALX 92x / ALX 73x (PMA): Print speed can be set optionally in Inch/s or mm/s. The unit is selected with SYSTEM PARAMETER > Speed unit.
Page 563 Setting range: see table (tab. 3); Unit interval: 1 inch/s (5 mm/s) Default setting: 8 inch/s  DPM / PEM / ALX 92x / ALX 73x (PMA): Print speed can be set optionally in Inch/s or mm/s. The unit is selected with SYSTEM PARAMETER > Speed unit.
Page 564: Material Type
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Material type 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 565: Print Direction
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Print direction 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 566: Bar Code Multip
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) [10] Positive and negative offset in relation to the feed direction (arrow). Bar code multip.
Page 567: Ean Readline
AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Setting range: 1 to 10; Unit interval: 1; Default setting: 1 The printed bar code height calculates starting with the value defined in the label layout multiplied by the scaling factor x.
Page 568 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) EAN sep. lines 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 569 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Backing paper Label Feed Direction Printhead Dispensing Edge...
Page 570 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Batch Mode The printer can print the whole label surface.
Page 571: Cut Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Cut mode 64-xx AP 5.4 AP 5.6 ...
Page 572 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Batch mode The whole surface of the label is printable. Cutting takes place during print- ing.
Page 573: Cut Speed
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Cut speed 64-xx AP 5.4 AP 5.6 ...
Page 574 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Cut width 64-xx AP 5.4 AP 5.6 ...
Page 575: Punch Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) X - Printadjust 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 576: Punch Level
AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The range of the value automatically measured by the gap detection can be defined specifically for the label material. This allows materials with high-con- trast proof points within the label to be processed, which would otherwise be measured as 'false' gaps by the system.
Page 577: Spooler Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) INTERFACE PARA Interface parameter > EASYPLUGINTERPR Interface 64-xx...
Page 578: Printer Id No
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Printer ID No. 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 579 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > COM1 PORT Baud rate 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 580 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Data synch. 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 581: Serial Port Mode
AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The parity bit is for checking data transmission. If the check shows an error, a corresponding message is displayed. The setting must be identical at the sender and the receiver.
Page 582 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) RS 485 is a 2 or 4 wire bus system for up to 30 devices. The printer´s receiver is always enabled, the printer´s driver is only enabled, if the printer sends...
Page 583 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) No. of data bits AP 4.4 AP 5.4 Fixed setting: 8 Bits (can not be changed).
Page 584 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parity 64-xx ALX 92x ALX 73x (PMA) AP 5.4 AP 5.6...
Page 585: Usb Select
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > USB USB select AP 5.4 AP 5.6 External Device (Default setting) Setting for the connection of an USB device (e.
Page 586: Net Mask
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > CENTRONICS PnP function 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 587: Gateway Address
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Gateway address 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 588: Ftp Password
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) FTP server 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 589: Web Display Refr
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) 3. Insert into the address field: http://[IP address without leading zeros] Example: IP address = 144.093.029.031 Input: http://144.93.29.31...
Page 590: Web Admin Passw
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WEB admin passw. (WEB administrator password) 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 591: Time Client
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WEB operator p. (WEB operator password) 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 592: Time Server Ip
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Time server IP 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 593 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WLAN SSID 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 594 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WLAN 64Bit key 1 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 595 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) WLAN 128Bit key 2 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 596: Standalone Input
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > OPTIONS OLV Option 64-xx ALX 92x OLV-Option is not activated (OLV = Online Verifier).
Page 597 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) #VW/I Interface 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 598 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) None E: is not assigned CompactFlash E: is assigned to the standard CF card slot (left slot at the 64-xx)
Page 599: Foil End Warning
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SYSTEM PARAMETER Speed unit ALX 92x The print or feed speed can optional be set in mm/s or in inch/s.
Page 600 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) PrintStatus: 5110 Foil low  Press the online button to acknowledge the message, then the feed button to continue printing.
Page 601 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Latest dottest 64-xx ALX 92x  Only if = „Continuous“.
Page 602: Print Interpret
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Display 2x16 characters 0m m 128 m m...
Page 603: Character Sets
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA)  Use this setting only for simple printjobs. Complications are more likely with this setting.
Page 604: Character Filter
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Character filter 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 605 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Generally can be chosen between thermal transfer printing and thermal direct printing. It is necessary to select the type of printing in order to be able to switch over the ribbon end detection.
Page 606: Foil Mode
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Head down The printhead is down during label material initialization and label feeding. For certain critical label materials, this setting can result in a better impres- sion accuracy on the first label compared to the following labels.
Page 607: Single Job Mode
AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) After acknowledging the first occured Easy-Plug error, the printjob and the spooler are deleted (as by #!CA). This prevents the printing of labels with for- mat errors.
Page 608 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) 7. Set the previously noted resistance value of the print head using the Feed and Cut buttons.
Page 609 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Temp. reduction 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 610: Thin Line Emphas
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Thin line emphas AP 4.4 AP 5.4 AP 5.6 ...
Page 611: Gap Detect Mode
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Example 5 (Five label lengths): A gap must be found after a maximum of 5 label lengths otherwise an error message is given.
Page 612 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Some applications with high print speed and/or small labels have shown that the imprint accuracy differs, depending on if there is a print stop between two labels or not.
Page 613: External Signal
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Tear-off edge Sets the printer firmware to the tear-off edge option. The punch is fed forward to the tear-off edge.
Page 614 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Detailed information about using start signals can be found in the user man-  ual, topic section „Advanced Applications“, chapter „Printing with start sig- nal“,...
Page 615: Ram Disk Size
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) CAUTION! The parameter affects directly the life durance of the printhead. It Print contrast counts: „The higher the setting of...
Page 616 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Font downl. area 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 617: Print Info Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Print info mode 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 618: Access Authoriz
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Language 64-xx ALX 92x ALX 73x (PMA) AP 4.4 AP 5.4...
Page 619 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Enter code Entering a key code: Type the corresponding buttons of the control panel in succession.
Page 620 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA)  For details see paragraph AP 4.4 Operator Parameter on page 16 or ...
Page 621: Realtime Clock
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Supervisor As setting „User“, with different valid key codes: • Valid key codes: Supervisor, Production User auto start (Not with AP 4.4)
Page 622 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DISPENSER PARA  This menu appears only, if > Periph. device...
Page 623 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Backing paper Label Feed Direction Printhead Dispensing Edge...
Page 624: Display Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dispenseposition 64-xx ALX 92x AP 5.4 AP 5.6 ...
Page 625: Dispensing Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dispensing mode 64-xx ALX 92x  Only if = „Dispenser“.
Page 626: Start Source
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Start mode AP 5.4  Only if = „Dispenser“.
Page 627: Calibration Mode
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Transport mode 64-xx  Only if = „Dispenser“.
Page 628 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Function for operation with product sensor. Use this parameter to set the distance between product sensor (light barrier) and dispensing edge.
Page 629 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Speed Adaption ALX 92x Aktivieren der Geschwindigkeits-Adaption (APSF) The dispensing speed adapts automatically to match the speed of the con- veyor belt.
Page 630 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) The diameter of the measuring wheel is shown on the left. The current prod- uct speed as calculated by the machine appears on the right. If this speed is...
Page 631 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Multi label mode ALX 92x  Only works if a singlestart connector or an USI is used as signal input - it doesn´t work, if an AI is applied as signal input.
Page 632 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Current mode AP 5.4 AP 5.6  Only in production mode.
Page 633 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Max. rew. current AP 5.4 AP 5.6 ...
Page 634 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Start cur. len. AP 5.4 AP 5.6 ...
Page 635 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Brake current AP 5.4 AP 5.6  Only in production mode.
Page 636 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) APPLICATOR PARA  This menu only appears in printers of the types DPM, PEM and ALX 92x, and only, if the optional Applicator Interface (AI) is connected. Applicator type ALX 92x ...
Page 637 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) LA-SO Label Applicator Swing On, applies the label with a rotation movement. For details refer to the User Manual LA-SO ...
Page 638 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Level high active Labels will be printed as long as the start signal is held high.
Page 639 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Sets the delay time, after which a position error of the applicator is displayed as an error. A position error occurs, if the applicator doesn´t reach any of its end positions within the required time frame.
Page 640 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) REWINDER PARA  This menu appears only in AP 5.4 und AP 5.6, and only, if SYSTEM...
Page 641: Break Diameter
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Start rew. curr. AP 5.4 AP 5.6 ...
Page 642 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) I/O BOARD  This menu appears only if the optional I/O Board is mounted.
Page 643 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Feed input 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 644: Error Polarity
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • Start print error • Other errors, which keep the printer from printing ...
Page 645 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) End print mode 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 646 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) OLV PARAMETERS  This menu only appears, if an online verifier (OLV) is connected to the printer.
Page 647 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) • It is not recommended to use the setting „Fast legacy“ as a standard, as some unexpected behavior, depending on the label format, may occur.
Page 648 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Rmin/Rmax 64-xx ALX 92x Minimaler/maximaler Reflexionsgrad.  Only if = „On“.
Page 649 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Ratio 64-xx ALX 92x  Only if = „On“.
Page 650 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) DP INTERFACE  The parameters described in this section only appear in the parameter menu after a USI board is mounted.
Page 651 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) End print mode 64-xx ALX 92x ALX 73x (PMA) ...
Page 652 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Material signal 64-xx ALX 92x ALX 73x (PMA) ...
Page 653 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Pause input 64-xx ALX 92x ALX 73x (PMA) ...
Page 654 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Apply mode 64-xx ALX 92x ALX 73x (PMA) ...
Page 655: Control Prefix
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) ZPL PARAMETERS ® This section lists the ZPL II commands that the printer can interpret with any special notes, if applicable.
Page 656: Label Top
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Label Top 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 657: Error Indication
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Error Indication 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 658: Label Invert
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Command ^PR 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 659 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Command ^JM 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 660: Printer Type
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SPECIAL FUNCTION Printer type 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 661 Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) KCE 4Inch Printhead Kyocera KCE, 4" width, is applied in the following printer types: 64-04, DPM 4“, PEM 4“, ALX 924...
Page 662: Delete Job
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Delete job 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 663: Store Parameters
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Store Parameters 64-xx ALX 92x ALX 73x (PMA) AP 5.4...
Page 664: Log Files Delete
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Those data are very helpful for the technical support for fault diagnosis pur- poses. EasyPl. file log...
Page 665 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) If the flash memory contains more than one data block:  Press the cut button several times, until the wanted data block appears.
Page 666: Head Exchange
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SERVICE FUNCTION Service 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 667 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Increases the counter "Cutter number" by one Doesn´t increase the counter Serv. data reset...
Page 668: Easyplug Monitor
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA)  The dot check can also be startet by pressing the Cut(Apply)+Feed buttons in Off-line mode. However, in this case is no status report printed.
Page 669: Sensor Adjust
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Sensor adjust 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 670: Feedadjust Label
AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) This is relevant for label stock with very long punches. To avoid those punch- es being recognized as material end by mistake, can here the distance be set, after which the gap over the light sensor is interpreted as material end.
Page 671: Memory Card Test
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Modifies the foil feed speed in comparison to the material feed speed. xx,x % Setting range: -20.0 to 20.0; Default setting: 0.0 •...
Page 672: Send Test
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Send test 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 673: Receive Test
Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Parallel connection The parallel data transfer is done bidirectionally in the Nibble Mode. The transfer test requires an aid program which is available to service engineers.
Page 674 AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Start the MS-DOS-window (using Windows). Send any file to the printer (Condition: lpt1 = printer port; anyfile.txt = any file): copy anyfile.txt lpt1 (add /b for binary files)
Page 675: Rewinder Adjust
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Headvo. adj. 20 V 64-xx  Not valid for 64-08.
Page 676 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) A setting description for the dancer arm of the ALX 92x backing paper rewin-  der can be found in the Service Manual, topic section „Service Electronics“, chapter „Settings“...
Page 677: System Revision
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) SERVICE DATA > MODULE FW VERS. System version 64-xx...
Page 678 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Head driver 64-xx ALX 92x ALX 73x (PMA) Applied PIC version on the output stage board driving the head motor.
Page 679 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Intern. rewinder (Internal rewinder) AP 5.4 AP 5.6 ...
Page 680: Roll Number
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Dispenser feed 64-xx  64-xx: Only 64-xx dispenser version Applied PIC version on the dispenser rewinder and feed motor output stages.
Page 681: Roll Run Length
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Roll run length 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 682: Head Strobes
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Head strobes 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 683: Serial Number
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) > POWERSUPPLYDATA Type 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 684: Pcb Revision
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) On time 64-xx ALX 92x ALX 73x (PMA) ...
Page 685: Pcb Part Number
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) PCB part number 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 686: Card Type
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Card type AP 5.4  Only with plugged-in CF card.
Page 687: Flash Mem Size
05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) Flash mem size 64-xx ALX 92x ALX 73x (PMA) AP 4.4...
Page 688: Space For Jobs
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA) USB stick 971 MB / 1024 MB (c:) • 971 MB of 1024 MB are free •...
Page 689 05/16 Rev. 03 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6AP 4.4 – AP 5.464-xx – DPM – PEM – ALX 92x – ALX 73x (PMA)
Page 690 04/16 Rev. 11 USER + SERVICE MANUAL 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status Reports General information about status reports ..7 1033 Uninit flash par ......14 1034 Uninit restrict ........14...
Page 691 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1174 Max width: right ......19 1334 #YV Data incorr......24 1175 Max width: left ......
Page 692 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1529 Invalid Prn Mode ......31 5008 Ribbon end ........39 1530 Inc free str mem ......
Page 693 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5123 USI Material low ......48 5541 ISO error #2 .........58 5125 Vn for USI req.
Page 694 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8103 TrueDoc Font ......64 8762 EAN128 Ident.......69 8104 Speedo alloc ........
Page 695 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9034 Use min 16MB RAM ....76 9109 Flash Ovf. Params.......78 9035 No printpr.
Page 696 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 General information about status reports Area of application This description of the status reports is valid for the print components of all the devices listed in the header bar and their options.
Page 697 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 a short signal tone. The device continues to operate without any intervention from the user.
Page 698 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 • Layout and/or printjob, which makes the status message appear •...
Page 699 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Listing of all Status reports 1000 No new command...
Page 700 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1009 Param. tab inc. Status General software error Measure ...
Page 701 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1017 Uninit discr Status General software error Measure ...
Page 702 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1025 Com twice there Status General software error Measure ...
Page 703 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1033 Uninit flash par Status General software error Measure ...
Page 704 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1089 Seek Fkt. Error Status General software error. An error occured while processing the function „seek“...
Page 705 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1101 Wrong time/date Status Easy-Plug command #RTC (set realtime clock): unvalid date or wrong date/time format.
Page 706 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1115 > Limit value Status A sent Easy Plug command contains a value which exceeds the admissible range at the top limit.
Page 707 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1126 File creation Status Faulty Easy-Plug code. A file could not be created. The error may e.g. be caused by a faulty filename or by too less printer memory.
Page 708 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1160 String too long Status A string parameter exceeds the maximum string length of 256 characters (1024 characters in 2-dimensional bar codes respectively).
Page 709 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1175 Max width: left Status Faulty Easy-Plug code. Maximum label width, left, reached. Elements such...
Page 710 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1241 New Read Pointer Status Faulty memory assignment for print jobs.
Page 711 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1273 Wrong #!C.. Status Faulty Easy-Plug code. Faulty use of the immediate command "#!C..". The specified parameter value exceeds the admissible value range (A, F).
Page 712 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1290 Label limit Status Faulty Easy-Plug code. Value for x or y position exceeds the label limit.
Page 713 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1325 Truedoc Object Status The error can have several causes.
Page 714 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1335 #YV Field cont. Status Content of the #YV field (variables data field) could not be pasted.
Page 715 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1395 Label too wide Status A printjob contains an #IM-command which sets the label width to a measure exceeding the maximum print width.
Page 716 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1471 Y-Offset Status The y-position of a layout element (graphics, text, ...) is beyond the label margin.
Page 717 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1504 Param > Max Error level Status Parameter exceeds the maximum value defined Measure ...
Page 718 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status Parameters to a barcode command is wrong or does not conform with specs.
Page 719 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1519 Cmd Init Error Error level Status General software error.
Page 720 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1525 USI not exist Error level Status The printer is not equipped with a USI board.
Page 721 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status No fixfonts in Flash. Measure  Load fixfont.
Page 722 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure  Check, if the function names used in the expression are spelled correctly and if the functions exist.
Page 723 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 2500 Multiple texts Status This status number may be combined with variety of texts, which all are generated by the Basic interpreter.
Page 724 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 4100-4106 Message, which can only occur with OLV-Option 4100...
Page 725 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 4105 No OLV response Status This error may occur shortly after switching on the printer with the OLV device already switched on.
Page 726 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 device: 5005 Knife-fault Cutter motor 5006 Head-fault Print head liftmotor...
Page 727: Material End
04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5001 No gap found Status No gap found or several blank labels fed.
Page 728: Ribbon End
04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5004 Rewinder mat. tear Status Label material at the backing paper rewinder is torn off.
Page 729 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure 2 1. Press the Cut button to deactivate the acoustic signal.
Page 730 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5015 Scanner Status Faults at the scanner. The scanner is tested during printer initialization by switching it on for a moment.
Page 731 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5018 Dot check area Status A value is measured at the AD transformer, which should not occur with a proper working printer.
Page 732 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure  Switch printer off and then back on again after 30 sec. If the error message continues to appear, please contact the manufacturer.
Page 733 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5051-5058 Messages which can only occur with a TT4 printer...
Page 734 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6  Precondition for this status message is, that parameter SYSTEM PARAMETERS >...
Page 735 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5061 Dispenser motor Status The output stage board for the dispenser motor is not present or defective.
Page 736 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5072 Material end unw Status Occurs during operation with activated internal OD control. The message appears, if no rotation of the mate-rial roll has been registered during at least 600 mm of material feeding.
Page 737 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5110 Foil low Status The diameter of the foil roll fell below the set warning diameter (see SYSTEM PARAMETER >...
Page 738 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5125 Vn for USI req. Status This message shows up, if the firmware of the USI doesn´t match the printer firmware.
Page 739 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5130 PSU xxxxxxxx Status Failure of the power supply. "xxxxxxxx" = four byte long error code in hexadecimal form.
Page 740 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 • Byte 2: xxxxXXxx Reserved (must be 0): Shows an error bit, which is provided by the printer controller.
Page 741 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Example: 0000F020 Bit no. Meaning Byte 1 Fan defective...
Page 742 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5145 Rewinder full (ALX 92x with M5A motor output stages only)
Page 743 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5201 Touch down Status The applicator did not reach its touch down position within the given time frame.
Page 744 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5208 Appl. driver 2 Status Shortcut or overheat at power output 2 at the applicator connector (CN603) on the AI board.
Page 745 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5301 BLDC rewinder Ø Status The stored rewinder diameter exceeds the admissible range (AP 5.4 with internal rewinder).
Page 746 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5513 Get baud failed Status There was a communication problem between COM2 and reader module while powering up the printer.
Page 747 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5527 Tag RF comm err Status Transponder and reader are unable to communicate. Possible reasons are: •...
Page 748 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5542 ISO error #3   See ISO error #1...
Page 749 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5590 Odd hex string Status A character string was sent to the transponder (Easy Plug command #RFS) and was ought to be interpreted hexadecimal (use #RFS with parameter "B").
Page 750 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6004 Load H8 program Status Appears, when a) no valid H8 firmware is loaded...
Page 751 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6009 MLI Speedo data Status Defective speedo fonts. Measure ...
Page 752 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure  Format the memory card using the PC card drive. Try again to write onto the card.
Page 753 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6300 Out of memory Status Not enough free memory available, to load additional print jobs. The job buffer is completely filled with print jobs.
Page 754 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8106 Fonttype wrong Status General software error. Measure ...
Page 755 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8201 Font downl. full Status The font download buffer is full.
Page 756 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8305 Bar code print Status Error during calculation of the bar code print image.
Page 757 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8402 PDF417 Columns Status Bar code PDF417: illegal number of columns.
Page 758 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8700 IDM Data with 0 Status Bar code IDM: data may not contain 0x0.
Page 759 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8801 Maxicode Sys no Status Maxicode: incorrect system no.
Page 760 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure  Check if the spelling of the graphics file is the same both in the #YG command and on the compactflash card.
Page 761 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8900 Codablock columns Status Bar code Codablock: illegal number of columns.
Page 762 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9003 Print head type Status A wrong printhead type is selected in the printer menu.
Page 763 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9009 Temporary MAC Temporary MAC address. Status This error message is displayed, if the MAC address has the value 00.0a.44.00.00.00.
Page 764 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9017 RTC read failed Status Error, while trying to read the realtime clock (RTC). Happens, if an Easy- Plug command to read out the RTC is sent, but no RTC is built in.
Page 765 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9024 Not possible ! Status Detecting the material length (a function, which is normally used with MLI) is not possible, because a printjob is currently processed.
Page 766 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9039 Ribbon mode chg. Status The ribbon mode was changed between two consecutive printjobs via Easy-Plug command (from thermal transfer to thermo or vice-versa).
Page 767 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9108 Flash Ovf. Diag. Status Occurs during a download. The flash memory on the CPU board has not enough free memory space left for diagnose data.
Page 768 04/16 Rev. 11 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9116 Ser. Disp. Missing Status Occurs during a firmware update of a serial operation panel, if no such device was found.
Page 769 06/16 Vers. 04 Service-Handbuch /Service Manual ALX 92x Ersatzteile Spare Parts Gehäuse ............Housing ..............3 Gehäuse vorne......... Front Housing ............. 3 Gehäuse hinten........Rear housing............4 Platinen ............Boards ..............5 CPU-Platine ..........CPU board ............5 Motor-Endstufen, USI, E/A-Platine... Motor Output Stage, USI, I/O-Board ....6 Netzteil .............
Page 770 06/16 Vers. 04 Service-Handbuch /Service Manual ALX 92x Andruckrollen-Achse ........ Contact Roller Axle ........... 40 Stanzen-Lichtschranke......Punch Sensor ........... 41 Bremswalze..........Brake roller............42 Druckkopf & Druckwalze ......Printhead & Print Roller ........43 Spendekanten .......... Dispensing Edges ..........44 Druckkopf-Motor &...
Page 771 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Gehäuse / Housing Gehäuse vorne / Front Housing Bezeichnung Designation Teilenummer / Part Number Abdeckhutze ZSB Front Cover Steel Assy. A7737 (LH/4“/5“) A7732 (RH/4“/5“) A7728 (LH/6“) A7724 (RH/6“)
Page 772 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Gehäuse hinten / Rear housing Bezeichnung Designation Teilenummer / Part Number Gehäuse Housing A2029 Lüfter 80x80 Fan 80x80 A2854 Stahlblech Steel cover A2820 (LH) A2694 (RH) Staubfilter ZSB Dust filter assy.
Page 773 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Platinen / Boards CPU-Platine / CPU board Bezeichnung Designation Teilenummer / Part Number CPU-Platine CPU board A2292 Gen. 2 CPU-Platine CPU board A6621 Gen. 3 a) Für Gen. 2 Elektronik, wurde bis ca. 6/2006 eingebaut, seit 9/2002 mit integriertem Ethernet-Anschluss, ist seit ca.
Page 774 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Motor-Endstufen, USI, E/A-Platine / Motor Output Stage, USI, I/O-Board Bezeichnung Designation Teilenummer / Part Number M4A Schrittmotoren-Endstufe M4A stepper motor output stage A2742 (mit Microcontroller) (including microcontroller) A3036...
Page 775 06/16 Vers. 04 Service-Handbuch /Service Manual Spare Parts List ALX 92x a) Anwendung für... -- Folien- und Kopfhebe-Motor in Maschinen, die bis 1/2012 produziert wurden -- Vorschubmotor in Maschinen bis Seriennr. 057311(Produktion bis 5/2003) -- Trägerpapier-Aufwickler Gen. 1 (ohne Tänzerarm) Applies to...
Page 776 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Netzteil / Power Supply Bezeichnung Designation Teilenummer / Part Number Netzteil HME HME power supply A5401 HME-Schaltnetzteil mit gedrehter HME power supply with rotated A2579 Nicht mehr Anschlussplatine...
Page 777 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Bedienfeld / Operating Panel Kabel für Ein/Aus-Schalter siehe Seite 14. Cable for remote on/off: refer to page 14. Displaykabel siehe Seite 15. Display cable: refer to page 15.
Page 778 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Options-Platinen & Zubehör / Option Boards & Accessories Bezeichnung Designation Teilenummer / Part Number Options-Platine Option board A2294 Speichererweiterung Memory extension A4413 (32MB; Gen. 2) A4414 (64MB; Gen. 2)
Page 779 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Applikator-Schnittstelle / Applicator Interface Platine / Board Bezeichnung Designation Teilenummer / Part Number Applikator-Schnittstelle Platine Applicator Interface Board A4455 Steckersatz dazu (Je 1 Stecker mit Matching connector kit (One plug with A5069 Gehäuse für jeden der drei An-...
Page 780 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Netzteil / Power Supply Bezeichnung Designation Teilenummer / Part Number AI-Schaltnetzteil ZSB AI power supply assy. A5107 Lüfter A5002 a) Zur ZSB gehört außerdem das Kabel A4997 (nicht mit abgebildet).
Page 781 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Kabel / Cables Bezeichnung Designation Teilenummer / Part Number Spannungsversorgungs-Kabel Voltage supply cable A4997 (AI pro) (ALX-Netzteil - AI-Netzteil) (ALX PS - AI PS) Spannungsversorgungs-Kabel Voltage supply cable...
Page 782 A2718 (RH) a) Für ALX 92x, die nach 9/02 produziert wurde. / For use with ALX 92x, which was produced after 9/02. b) Für ALX 92x, die vor 9/02 produziert wurde. / For use with ALX 92x, which was produced before 9/02.
Page 783 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Teil 2 / Part 2 Bezeichnung Designation Teilenummer / Part Number Rundkabel (Display - CPU) Round cable (display - cpu) A2104 (LH/4“/5“) A2711 (RH/4“/5“) A2710 (LH/6“) A2712 (RH/6“)
Page 784 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Motor- und Sensorkabel / Motor and Sensor Cables Bezeichnung Designation Teilenummer / Part Number Kabel Transportsensor Cable Transport Sensor A2080 Kabel Druckkopfmotor-Sensor Cable Printhead Motor Sensor A1158 Kabel Folienende-Lichtschranke...
Page 785 Für ALX 92x, die von M4A- auf M5A-Endstufe umgerüstet werden sollen. Enthält eine M5A-Endstufe + Installationsma- terial + Kabel-Adapter. Applies to ALX 92x, which are supposed to be upgraded from M4A to M5A motor output stage. Contains one M5A output stage board + installation parts + cable adapter.
Page 786 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folientransport / Ribbon Feeding Foliendorn (gemeinsame Teile) / Ribbon Mandrel (common parts) Bezeichnung Designation Part Number Gewindestange ZSB Screwed Rod Assy. A1088 (4“/5“) A2362 (6“) ZSB-Foliendorn Foil Shaft Assy.
Page 787 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folienbremse Gen. 1 / Ribbon brake Gen. 1 Bezeichnung Designation Part Number Stahlscheibe Steel disc 97628 Stahlscheibe Steel disc 97770 Umschlingungsfeder Loop spring A3943 Kunststoffscheibe Plastic disc 97359 Anlaufscheibe ZSB Stop disc assy.
Page 788 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folienbremse Gen. 2 / Ribbon brake Gen. 2 Bezeichnung Designation Part Number Stahlscheibe Steel disc 97628 Stahlscheibe Steel disc 97770 Bremshebel Brake lever A7391 Stoßdämpfer ZSB Shock absorber assy.
Page 789 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folienbremse Gen. 3 / Ribbon brake Gen. 3 (Ab Seriennummer 0743190712 / With serialnumber 0743190712 or higher) Bezeichnung Designation Part Number Aluminiumscheibe Aluminium disk A9156 Feder (AD = 5 mm)
Page 790 Anlaufscheibe ZSB Stop disc assy. A0914 Zahnrad Gearwheel A0875 Stahlscheibe Steel disc 97770 Aluminiumring Aluminium ring A2266 a) Anwendung in ALX 92x mit Anlaufscheibe A0914 (bis Seriennr. 0566100502). Application in ALX 92x with Stop disc A0914 (up to serial no. 0566100502).
Page 791 Gearwheel A6650 Anlaufscheibe ZSB Stop disc assy. A6661 Stahlscheibe Steel disc 97770 Aluminiumring Aluminium ring A2266 a) Anwendung in ALX 92x mit Anlaufscheibe A6661 (ab Seriennr. 0566100502). Application in ALX 92x with Stop disc A6661 (starting with serial no. 0566100502).
Page 792 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Aufroll-Mechanik Gen. 3 / Rewind mechanics Gen. 3 (Ab Seriennummer 0743190712 / With serialnumber 0743190712 or higher) Bezeichnung Designation Teilenummer / Part Number Aluminiumscheibe Aluminium disk A9156 Feder (AD = 5 mm)
Page 793 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folienkern-Adapter / Ribbon Mandrel Adapters Bezeichnung Designation Teilenummer / Part Number Folienkern-Adapter ZSB Ribbon core adapter assy. A3675 (LH/4“/5“) (für 1,6“ (40,2 mm) Innen-Ø) (for 1.6“ (40.2mm) inner-Ø) A3677 (RH/4“/5“)
Page 794 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folienantrieb / Ribbon Drive Bezeichnung Designation Teilenummer / Part Number ZSB-Folienmotor Foil Motor Assy. A1084 Zahnriemen HTD-312-3M-06 Toothed belt A9534 Riemenspanner ZSB Belt tightener assy. A2076 Riemenscheibe Toothed belt wheel...
Page 795 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Folienspanner / Ribbon Tightener Bezeichnung Designation Teilenummer / Part Number Achse Axle A1078 (4“/5“) A2253 (6“) Folienumlenkung ZSB Ribbon deflection assy. A2071 (LH/4“/5“) A2513 (RH/4“/5“) A2397 (LH/6“) A2596 (RH/6“)
Page 796 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Materialtransport / Label Web Feeding Abwickler / Unwinder Bezeichnung Designation Teilenummer / Part Number Adapterring Adapter ring 97061-00-7 (100 mm) Adapterring Adapter ring 97061-01-7 (75 mm) Abrollung ZSB Unwinding unit assy.
Page 797 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Rollen-Durchmessersensor / OD-Control Sensor Bezeichnung Designation Teilenummer / Part Number OD-Sensor ZSB OD-control sensor assy. A104070 (für internen Anschluss an AI) (for internal connection to AI) OD-Sensor ZSB OD-control sensor assy.
Page 798 Einschließlich 2er Kugellager. / Includes 2 ball bearings. b) Umbau-Kit für ältere Versionen der ALX 92x: Enthält Tänzerarm wie abgebildet, aber ohne die Teile 3 und 5. Modification kit for older versions of ALX 92x: Comprises dancer arm as illustrated, but without the parts 3 and 5.
Page 799 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Umlenkrollen / Deflection Rollers Bezeichnung Designation Teilenummer / Part Number Achse Axle A2168 (4“/5“) A2621 (6“) Umlenkrolle ZSB Deflection Roller assy. A2171 (4“/5“) A2619 (6“)
Page 800 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Andruckrolle an Zugwalze / Contact Roller at Pulling Roller Bezeichnung Designation Teilenummer / Part Number Trägerpapier-Umlenkrolle ZSB Backing paper deflecting roller assy. A2068 (4“/5“) A2396 (6“) Achse Trägerpapier-Umlenkrolle Axle backing paper deflecting roller A1089 (4“/5“)
Page 801 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Aufwickler-Tänzerarm / Rewinder Dancer Arm Bezeichnung Designation Teilenummer / Part Number Sicherungsscheibe DIN 6799 8 Lock washer DIN 6799 8 A3106 Achse Axle A4051 (4“/5“) A4050 (6“) Hülse...
Page 802 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Tänzerarm-Lichtschranke / Dancer arm light barrier Bezeichnung Designation Teilenummer / Part Number Sicherungsscheibe Lock washer A3104 Lichtschrankenkeil Light sensor wedge 99018 Druckfeder Compression spring 99082 Achse Axle A3602...
Page 803 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Tänzerarm-Hallsensor / Dancer Arm Hall Sensor Bezeichnung Designation Teilenummer / Part Number Zylinderschraube DIN 912 M4 x 16 Pan-head screw DIN 912 M4 x 16 A3048 Hallsensor-Platine Hall sensor board...
Page 804 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Aufwickler / Rewinder Bezeichnung Designation Teilenummer / Part Number Schraube TORX DG 40x16 Screw TORX DG 40x16 A2135 Aufwickel-Motor ZSB Rewinder Motor assy. A3862 Kunststoffrolle Plastic roller A3863...
Page 805 06/16 Vers. 04 Service-Handbuch /Service Manual Spare Parts List ALX 92x Bezeichnung Designation Teilenummer / Part Number Riemenrad ZSB Toothed belt wheel assy. A102918 Scheibe DIN 988 14x20x0,3 Washer DIN 988 14x20x0.3 A3154 Senkschraube DIN 912 M5x20 A2 Countersunk screw DIN 912 M5x20 A2 0000105-24...
Page 806 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Druckmodul / Printing Module Materialführung & Materialende-LS / Material Guiding & Mat. End Sensor Bezeichnung Designation Teilenummer / Part Number Etikettenführung Label guide A3594 (LH) A3595 (RH) Rändelschraube M4x8...
Page 807 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Vorschub-Antrieb / Feed Drive Bezeichnung Designation Part Number ZSB Vorschubmotor Feed Motor Assy. A1094 A6892 Zahnriemen HTD 315-3M-09 Toothed belt 96798 Zahnrad Toothed belt Pulley A6850 Vorschubwalze ZSB Feed Roller Assy.
Page 808 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Andruckrollen-Achse / Contact Roller Axle Bezeichnung Designation Part Number Kunststoffhebel ZSB Plastic lever assy. 99352 (RH) A2529 (LH) Andruckachse ZSB Pressure roller assy. A2242 (LH/4“/5“) A2520 (RH/4“/5“) A2523 (LH/6“) A2601 (RH/6“)
Page 809 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Stanzen-Lichtschranke / Punch Sensor Bezeichnung Designation Teilenummer / Part Number Lichtschranke ZSB Punch Sensor assy. A2151 Zahnriemen (mit aufgedruckter Toothed belt With Printed Scale A1127 (LH/4“/5“) Skala) A2485 (RH/4“/5“) A1128 (LH/6“)
Page 810 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Bremswalze / Brake roller Type 1 Type 2 Bezeichnung Designation Teilenummer / Part Number Stahlblech Fixing plate A2221 ZSB-Bremswalze Brake roller assy. A2132 (4“/5“) A2353 (6“) Gewindestange ZSB Screwed rod assy.
Page 811 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Druckkopf & Druckwalze / Printhead & Print Roller Bezeichnung Designation Teilenummer / Part Number Druckkopf ZSB Printhead assy. A2817 (4“) (mit zwei Flügelschrauben) (includes two wing screws) A0979 (5“)
Page 812 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Spendekanten / Dispensing Edges Bezeichnung Designation Teilenummer / Part Number Spendekante standard ZSB Dispensing edge standard assy. A3476 (LH/4“/5“) A3478 (RH/4“/5“) A3480 (LH/6“) A3482 (RH/6“) Spendekante kurz ZSB Dispensing edge short assy.
Page 813 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Druckkopf-Motor & Hebemechanik / Printhead Motor & Lift Mechanism Bezeichnung Designation Part Number ZSB-Druckkopf-Motor Print head - motor assy. A1006 (LH) A2401 (RH) ZSB-Scheibe mit Blecharm Disc with lever assy.
Page 814 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Grundplatte / Basic Plate Montageflansch / Mounting Flange Bezeichnung Designation Teilenummer / Part Number Montageflansch Mounting flange A2187...
Page 815 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Andruckrolle / Application Roller Bezeichnung Designation Teilenummer / Part Number Andruckrolle ZSB Application roller assy. A2800 (4“/5“) A2874 (6“) Andruckrolle Application roller A3336 (4“/5“) A4799 (6“)
Page 816 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Zubehör / Accessories USI-Testbox / USI Testbox Bezeichnung Designation Teilenummer / Part Number USI-Testbox + Rundkabel USI test box + round cable A2843...
Page 817 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Einstellwerkzeug / Adjustment Tool Bezeichnung Designation Teilenummer / Part Number Einstellvorrichtung ZSB Adjustment tool assy. A2833 (RH) A2473 (LH) a) Abgebildet Pictured...
Page 818 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Produkt-Lichtschranke / Product Sensor Bezeichnung Designation Teilenummer / Part Number Produkt-Lchtschranke Product sensor A2682 DSub15@USI Lichtschrankenkabel Product sensor cable N100136 M12fem./DSub15@AI Produkt-Lichtschranke Product sensor A7112 M12male...
Page 819 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Anschlusskabel / Connection Cables Bezeichnung Designation Teilenummer / Part Number Centronics Datenkabel Centronics data cable A2480 (3m lang, bidirektional) (length: 3m, bidirectional) RS 232-Kabel RS 232 cable A1207...
Page 820 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Netzkabel / Mains Connection Cables Bezeichnung Designation Teilenummer / Part Number Netzkabel UK Power cable UK A0635 Netzkabel EU Power cable EU A4254 Netzkabel USA Power cable USA...
Page 821 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x Alle Teilenummern / All part numbers 0000105-24... 37 A100495 ... . . 39 A1976 .
Page 822 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x A2266 ....24 A2619 ... .
Page 823 06/16 Vers. 04 Service-Handbuch /Service Manual Ersatzteile / Spare Parts ALX 92x A3680 (RH/6“)..25 A5386 (14polig/poles) . . . 14 A8258 ... Gen.
Page 824 Serviceanleitung NOVEXX/Avery ALX92x Druck-/Spendesystem Drucksysteme Janz & Raschke GmbH Röntgenstraße 1 D-22335 Hamburg Telefon +49(0)40 – 840 509 0 Telefax +49(0)40 – 840 509 29 kontakt@jrdrucksysteme.de www.jrdrucksysteme.de...

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