Galvin Engineering CliniMix Lead Safe 100.00.71.00 Product Installation Manualline

Hob mounted thermostatic progressive basin mixer - lever

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Lead Safe™ Hob Mounted Thermostatic
®
CliniMix
Progressive Basin Mixer - Lever
PRODUCT CODES:
-
100.00.71.00

TABLE OF CONTENTS

1.0
INTRODUCTION
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
1.0
INTRODUCTION
Lead Safe™ Hob
®
The CliniMix
performance thermostatic mixing valve suitable for a wide range of applications. The valve is designed to
comply with 'AS4032. Thermostatic Mixing Valves - Materials, Design and Performance Requirements'.
The mixing valve has the following features:
Complies with the requirements of AS4032.4 - Thermostatic Mixing Valves.
Provides high stability of mixed water temperature even under changing inlet conditions.
Ensures rapid shut down of mixed outlet flow in the event of hot or cold water supply failure.
Designed for quick and simple in-situ servicing.
Suitable for installation into AS3500 compliant systems with hot water temperature as low as 55°Celsius.
Fitted with tamper resistant temperature adjustment mechanism.
Cool touch, non-conductive design in the hot side of the body, which minimises the risk of burns.
Round smooth design to facilitate easy cleaning.
Self-draining spout design.
Hot water disinfection available without removing tap.
IMPORTANT: All GalvinCare
our premises in good working order. Document to be read in conjunction with CliniMix
Thermostatic Mixing Valve manual.
Doc. No. 07-06.69
Mounted Thermostatic Progressive Basin Mixer - Lever
®
mental health taps are tested in accordance with AS/NZS 3718 and leave
1
Version 2, 31 July 2020, 1 of 18
Version 2.1, 31
AS 4032.4 ic.
A2
SA
lo al
is a high-
®
Progressive
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Summary of Contents for Galvin Engineering CliniMix Lead Safe 100.00.71.00

  • Page 1: Table Of Contents

    Version 2, 31 July 2020, 1 of 18 Doc. No. 07-06.69 Version 2.1, 31 July 2020, 1 of 18 Lead Safe™ Hob Mounted Thermostatic ® CliniMix Progressive Basin Mixer - Lever PRODUCT CODES: AS 4032.4 ic. 100.00.71.00 lo al TABLE OF CONTENTS INTRODUCTION SAFETY DESCRIPTION...
  • Page 2: St July 2020, 1 Of

    Version 2.1, 31 July 2020 , 2 of 18 SAFETY ® The CliniMix Thermostatic Progressive Mixing Valve is a high-performance valve designed to give stable and dependable operation, provided it is installed, commissioned, operated and maintained as per the recommendations outlined in this manual. It should be noted however that this valve should not be considered as an alternative to adequate supervision and duty of care during its use and operation.
  • Page 3: Water Supply Conditions

    Version 2.1, 31 July 2020 , 3 of 18 TECHNICAL DATA Inlet ½” BSP – Female Outlet Flow Straightener Thermostatic Headwork mixing valve Working Pressure Range (kPa) Working Temperature Range (°C) Adjustable Temperature Range (°C) Minimum Temperature Differential (between the supply and the outlet temperature) (°C) Factory Set Thermostatic Temp.
  • Page 4: Installation

    Version 2.1, 31 July 2020 , 4 of 18 INSTALLATION ® The CliniMix Thermostatic Progressive Mixing Valves must be installed using the appropriate Standard, Code of Practice and legislation application to each state and following the details outlined in this section. ®...
  • Page 5 Version 2.1, 31 July 2020 , 5 of 18 4. Turn the mixer on and test operation. Commission as 3. Install supplied isolating valves to wall spouts. per instruction. Unscrew the non-return valves/strainers from the flexible hoses and screw them down on the insolating valves.
  • Page 6: Commisioning

    Version 2.1, 31 July 2020 , 6 of 18 COMMISIONING Initial Test for Correct Operation The following must be checked to ensure the correct performance of the progressive thermostatic mixer: − the supply pressures and temperatures are within the range of operating pressures and temperatures for the thermostatic valve.
  • Page 7 Version 2.1, 31 July 2020 , 7 of 18 Restore the cold-water supply to the valve. After the mixed water temperature has stabilised note the outlet temperature ensuring the outlet temperature has re-established. The time taken to stabilise the temperature should not exceed the maximum time set out in the applicable standard or code of practice for each state.
  • Page 8: Operation

    Version 2.1, 31 July 2020 , 8 of 18 NOTE: In some installations, certain types of tapware devices such as flick mixers and solenoid valves are used. The water pressure may be seen to spike outside that recommended for the valve, during rapid shut off conditions with these types of devices.
  • Page 9: Servicing

    Version 2.1, 31 July 2020 , 9 of 18 SERVICING The need for servicing is normally identified as a result of the regular performance testing. Maximum mixed water temperature Permitted maximum temperature Application during normal operation rise recorded during site testing Washbasin 41°C 45°C...
  • Page 10 Version 2.1, 31 July 2020 , 10 of 18 Servicing - Strainer and Non-Return Valves − Ensure both the hot and cold water supplies have been isolated. − Unscrew the flexible hoses from the brass non-return/strainer body and detach the bodies from isolation valves.
  • Page 11: Maintenance

    Version 2.1, 31 July 2020 , 11 of 18 5 Year Maintenance Procedure − Every five years the thermostatic mixer needs to have a full service carried out. This service consists of the same procedure as the ‘Annual aintenance Procedure’ listed plus the thermostatic mixer cartridge must be replaced.
  • Page 12 Version 2.1, 31 July 2020 , 12 of 18 10.2 Important notes on debris Although this product is protected by built-in filters, debris can still find its way to the thermostat housing area. This can happen during servicing for example. Remove cartridge (see section 9.2) and carry out an inspection. 10.3 Maintenance cleaning On a regular basis the anti-splash nozzle should be inspected and cleaned if necessary.
  • Page 13: Disinfection

    Version 2.1, 31 July 2020 , 13 of 18 11.0 DISINFECTION Swapping the hoses allows an engineer to feed water from the hot water source into the cold inlet. This hot water then passes through the cold inlet, the thermostatic mixing chamber and out through the mixed water outlet. Safety Note: Care should be taken when carrying out the following procedure to avoid contact with hot water and hot surfaces.
  • Page 14 Version 2.1, 31 July 2020 , 14 of 18 5. Disinfection Process − Turn the tap handle anti-clockwise fully. − Hot water will now pass thru the cold inlet and into the thermostatic mixing chamber (exiting the mixed outlet). − Run water for the correct disinfection time as shown in Table 4.
  • Page 15: Warranty

    Engineering to be so defective will be replaced as set out below. If the product is sold by a party other than Galvin Engineering, then it is sold by the seller as principal and the seller has no authority from Galvin Engineering to give any additional warranty on behalf of Galvin Engineering.
  • Page 16: Troubleshooting

    Version 2.1, 31 July 2020 , 16 of 18 13.0 TROUBLESHOOTING PROBLEM CAUSE RECTIFICATION − − The desired mixed Hot and cold supplies are fitted to the Refit the hoses with Hot/Cold supplies fitted to water temperature wrong connections the correct connections cannot be obtained, or −...
  • Page 17: Appendix

    Version 2, 31 July 2020, 17 of 18 14.0 APPENDIX THERMOSTATIC PROGRESSIVE MIXING VALVE COMMISSIONING AND/OR MAINTENANCE Note: In all cases the Licensee is to submit this report within seven working days after commissioning and/or servicing the valve. 1. Use a separate form for each valve. 2.
  • Page 18 Version 2, 31 July 2020, 18 of 18       If NO, give details and action taken: Hot Water Pressure (kPa) Cold Water Pressure (kPa) Temp (°C) Temp (°C) Cold Water Supply YES/NO Pressure Reducing Valve Fitted Details of work carried out: ...

Table of Contents