Franklin Electric Cerus X-Drive Quick Start Manual

Franklin Electric Cerus X-Drive Quick Start Manual

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QUICKSTART GUIDE
Cerus X-Drive
Safety Information
This equipment should be installed and serviced by technically quali-
fied personnel who are familiar with the correct selection and use of
appropriate tools, equipment, and procedures. Failure to comply with
national and local electrical and plumbing codes and within Franklin
Electric recommendations may result in electrical shock or fire hazard,
unsatisfactory performance, or equipment failure.
Read and follow instructions carefully to avoid injury and property
damage. Do not disassemble or repair unit unless described in this
manual.
Failure to follow installation or operation procedures and all applicable
codes may result in the following hazards:
High voltages capable of causing severe
injury or death by electrical shock are
present in this unit.
To reduce risk of electrical shock, disconnect power before
working on or around the system. More than one discon-
nect switch may be required to de-energize the equipment
before servicing.
Serious or fatal electrical shock may result from failure to
connect the ground terminal to the motor, drive, metal
plumbing, or other metal near the motor or cable, using
wire no smaller than motor cable wires.
Do not remove or install VFD cover for wiring, periodic
inspections, or adjustments while power is applied, or the
unit is in operation.
Capacitors inside the drive can still hold lethal voltage
even after power has been disconnected—ALLOW 10 MIN-
UTES FOR DANGEROUS INTERNAL VOLTAGE TO DIS-
CHARGE BEFORE REMOVING COVER.
Operate VFD and control devices with dry hands.
Do not use VFD if power or motor cable is damaged.
Do not apply power to a damaged VFD or to VFD with
missing parts.
Perform wiring after VFD has been mounted. Otherwise,
electric shock or bodily injury can occur.
Firmware Version 1.2
This QuickStart Guide includes basic setup and operation information.
For detailed instructions and safety information, please refer to the
Cerus X-Drive Installation and Operation Manual
www.franklin-controls.com.
Risk of bodily injury, electric shock,
or property damage.
This equipment must not be used by children or persons
with reduced physical, sensory or mental abilities, or lack-
ing in experience and expertise, unless supervised or
instructed. Children may not use the equipment, nor may
they play with the unit or in the immediate vicinity.
Equipment can start automatically. Lockout-Tagout before
servicing equipment.
This equipment produces high temperatures during nor-
mal operation. Use caution when contacting surfaces.
Do not allow lint, paper, wood chips, dust, metallic chips
or other foreign material into the drive.
Some VFD parameters are set as default to automatically
start VFD in some applications. Disable these parameters
if automatic start is not safe for personnel or equipment.
Risk of damage to drive or other equipment.
Take protective measures against ESD (Electrostatic Dis-
charge) before touching control boards during inspection,
installation or repair.
Set correct motor data from the motor nameplate and
overload protection parameters for proper motor overload
protection.
Use, if possible, an inverter rated or motor with insulation
Class F or higher. For submersible pump motors, use Class
B or higher. The VFD generates high frequency output
pulses with spikes, which can deteriorate motor winding
insulation and eventually damage the motor. The longer
distance to the motor the higher amplitude of these volt-
age spikes will be applied to motor winding. Any cables
with paralleled wires will increase the amplitude of these
spikes at motor terminals.
The VFD can operate a motor at frequencies higher than
50HZ or 60Hz. Verify the maximum allowed speed with
motor and machinery manufacturers prior to increasing
output frequency because it can overheat the motor or
damage machinery.
SAFETY INFORMATION
EN
English
1

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Summary of Contents for Franklin Electric Cerus X-Drive

  • Page 1 Firmware Version 1.2 This QuickStart Guide includes basic setup and operation information. For detailed instructions and safety information, please refer to the Cerus X-Drive Installation and Operation Manual Safety Information www.franklin-controls.com. This equipment should be installed and serviced by technically quali-...
  • Page 2: Physical Installation

    PHYSICAL INSTALLATION Environmental Requirements Physical Installation Environmental Requirements Risk of damage to VFD or malfunction can occur due to improper handling, installation, or environment. • Do not mount VFD on equipment with excessive vibration. • Install in a location where temperature is within the range of product rating. •...
  • Page 3: Mounting The Drive

    ELECTRICAL INSTALLATION Mounting the Drive Mounting the Drive Risk of bodily injury or damage to drive or other equipment. • The drive should be mounted on a structure such as a wall or post capable of supporting the weight of the unit. •...
  • Page 4: Branch Circuit Protection

    (FLA) rating. Rated circuit breaker current shall be maximum 2.5 times the motor output FLA rating when using single phase or polyphase AC motors. For all other motors, refer to NEC Sec 430 and the Franklin Electric Aim Manual. When protected by...
  • Page 5: Power Wiring Connections

    ELECTRICAL INSTALLATION Power Wiring Connections Suggested Maximum Motor Cable Lengths for Non-Submersible Applications • Without output reactor: 13.7 m (45 ft) • With output reactor: 30.5 m (100 ft) • With dV/dt filter: 305 m (1000 ft) Power Wiring Connections Risk of damage to drive or malfunction can occur.
  • Page 6: Control Circuit Connections

    ELECTRICAL INSTALLATION Control Circuit Connections Control Circuit Connections Terminal Identification 0-10V O pen 0-10V 0-10V 4-20mA AFM 1 AFM 2 AVI 1 0/4-20mA 0/4-20mA 4-20mA 0 -10V +24V COM FWD SGND AFM1 +10V AVI1 ACI STO1 STO2 +24 AFM2 ACM AVI2 SCM1 SCM2 DCM DCM REV SG+ SG–...
  • Page 7: Example Configurations

    ELECTRICAL INSTALLATION Example Configurations 2. Digital Inputs & RS-485 Communication – These connections provide input for a wide selection of switches or programmable controls. Use shielded cable or twisted wires for 24 VDC digital control circuits wiring and separate these wires from the main power and motor wiring and other high voltage circuits.
  • Page 8 ELECTRICAL INSTALLATION Example Configurations 0-10V Speed Control Signal from an External BMS or PLC: • Connect the BMS or PLC output signal to the AVI1, AVI2, or ACI terminal. The AVI1 AVI1 micro switch should be in the UP position. If using the ACI terminal, the ACI AVI1 0-10V micro switch should be DOWN.
  • Page 9 ELECTRICAL INSTALLATION Example Configurations 0-10VDC Transducer with VFD 24 VDC Power: Transducer • Connect the transducer positive (Power) wire to the VFD +24V terminal. Power (+) +24V • Connect the transducer output (Out) wire to the AVI1, AVI2, or ACI terminal. The AVI1 AVI1 micro switch should be in the UP position.
  • Page 10: Drive Configuration

    DRIVE CONFIGURATION Using the Keypad External HOA switch: • Connect two MI terminals to DCM and the HOA switch. • Wire a normally open run contact to DCM and FWD terminals. • MI_ Define [IO-21, -22,...-28] of the two terminals should be set to 1) HOA-HAND, and 2) HOA-AUTO.
  • Page 11 DRIVE CONFIGURATION Home Screen Display Options Home Screen Display Options 1. Operating Status 2. Command Source 3. Frequency Source Run/Stop K = Keypad K = Keypad/PID Limit by PID 2 T = Terminal control V1 = from AV1 Ctrl by PID 2 R = RS485 V2 = from AV2 K / K...
  • Page 12 Enter or Verify Optional Settings There are many optional features available for customizing system operation. Some examples are included in “Example Configura- tions” on page 7. For more information, refer to the Cerus X-Drive Installation and Operation Manual. Features include: • Automation features •...
  • Page 13: Basic Operation

    OPERATION Basic Operation Operation Basic Operation The drive can be operated in either HAND or AUTO mode as follows: • HOA Mode Source [SET–60]: This setting selects whether Hand/Auto control will come from the Keypad, a Digital Input, or Communications. •...
  • Page 14 OPERATION Sleep Mode with Pressure Boost (Pump Applications) Sleep Mode with Pressure Boost (Pump Applications) The Sleep feature monitors pressure and frequency to detect a no-demand condition, at which point it stops the motor. The Sleep Feature also has the option to boost system pressure by a set amount before stopping. The Sleep feature works only in Auto mode using PID Direct (Sleep is disabled when PID mode is set to Inverse).
  • Page 15 OPERATION Fireman’s Override Damper Output Terminal [IO–47 through 49]: Connect the damper actuator to one of the Relay Outputs (RA1–3), and set the cor- responding parameter to 38_Damper Output. Damper Limit SW Terminal [IO–21 through 28]: If the system includes a damper limit switch, connect the switch to one of the Dig- ital Inputs (MI1–8) and set the corresponding parameter to 34_Damper Limit SW.
  • Page 16 DEFAULT SETTINGS TABLES Set Menu Default Settings Tables Set Menu Parameters in highlighted rows are reset when the application is changed [SET–00]. Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce SET-01 Input Phase...
  • Page 17 DEFAULT SETTINGS TABLES I/O Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce SET-45 ULD Recovery T 0 Min 0 Min 0 Min 0 Min 30 Min 30 Min 0 Min 0 Min 30 Min...
  • Page 18 DEFAULT SETTINGS TABLES I/O Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan FE MagForce PM Motor Tower Pump Pump Pump Torque IO-22 MI2 Define Speed-M None None None None None None None None None IO-23 MI3 Define Speed-H None None...
  • Page 19 DEFAULT SETTINGS TABLES ADV Menu ADV Menu Parameters in highlighted rows are reset when the application is changed [SET–00]. Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan FE MagForce PM Motor Tower Pump Pump Pump Torque ADV-00 Upper Bound Int 100% 100% 100%...
  • Page 20 76 °F 60 PSI 60 PSI 60 inWC 60 PSI 60 PSI 0.5 inWC For technical assistance, parts, or repair, please contact: 800.348.2420 | franklin-electric.com Form 10000005066 Rev. 002 03/22 Copyright © 2022, Franklin Electric, Co., Inc. All rights reserved.

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