Bajaj pulsar F250 2022 Service Station Manual page 47

PDI CHECK SHEET
Check Point What to check
1.Front & rear axle
Fasteners Torque
2.Engine foundation
values
3.Rider (bottom bolt
only)/Pillion foot rest holder
(Stay)
2. Check Points during / after starting the vehicle
RH & LH control switch,
Switch Operation ignition switch, clutch switch
& brake switches
Coupler connection,Horn
Horn
sound.
Head lamp Tail / stop lamp,
All Bulbs Working Side indicators, Speedo
bulb, No. plate lamp
Working of speedometer,
Odometer, Trip meter, Fuel
gauge , Clock. Gear
indicator, AFE, DTE
Speedometer Working of all signal
indicators icons (N, Turn
signal, Side stand, High
beam, oil pressure, Engine
Temp, Low battery, MIL,
ABS, Service reminder & B
Logo)
Head light Low beam focus
Headlamp
checking
3. Check Points during Test Ride
Gear shifting Smooth operation
Throttle response, Brakes
Driveability
effectiveness- Front & Rear
Engine noise No abnormal noise
4. Visual inspection for dent, scratches, rust etc.
5. Clean the vehicle thoroughly before delivery to customer.
Note -
Vehicle FIFO system required with monitoring system.
Vehicles to be dispatched to network only after carrying out PDI activity at Dealership.
Service Station Manual
Recommendation /
How to check Reference
8 to 10 Kgf-m
Using dial torque
Engine foundation -
wrench
Front bottom : 4 to 4.2 Kgf-m
1.8 to 2.2 Kgf-m
Check for smooth
operation & _
functioning
By hearing _
Check functioning. _
Fuel gauge-By Speedometer, Odo meter & trip
meter working to be checked
filling fuel.
during / after test ride
Clock-Set clock if
required as per
SOP.
By observing ABS icon will turn off if vehicle
speed is more than 5 Kmph
speedo Indications
Fi icon will glow if there is any
after switching ON
malfunction in FI system.
ignition switch.
As per head light Refer head light focus values
chart. Focus to be checked with
focus checking
rider & from a distance of 5
SOP.
meters.
In case of any issue during
test ride, vehicle to be
attended in workshop.
41
Workshop Tools , equipment
Observation & consumables
required
Dial torque
wrench 20 Kgf-m
Funnel for filling
petrol &
measuring jar
Head light
Focus display
chart with 5m
mark.
A.P.Grease,Fe
eler
gauge,Multimet
er.
Service Support - M/C