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USER MANUAL NOVAcompact
MRU GmbH, D-74172 Neckarsulm
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  • Page 1 USER MANUAL NOVAcompact MRU GmbH, D-74172 Neckarsulm 1 / 50...
  • Page 2 USER MANUAL NOVA 2 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 3: Table Of Contents

    USER MANUAL NOVAcompact Content General information ......................6 1.1. The company MRU GmbH ..................6 1.2. Important general information (EN 50379) and VDI 4206 .......... 6 1.3. Important information about the users/operation manual ........... 6 1.4. Safety Information ...................... 7 1.5.
  • Page 4 Using the USB-Port ....................40 11.5. Analysis and calculations ..................42 11.6. Fuel types ........................ 43 11.7. Fuel type list ......................46 11.8. Errors ........................47 11.9. EG –Declaration of confirmity .................. 49 4 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 5 Packing List and have it signed by the shipper’s agent prior to accepting the shipment. Submit damage claim to MRU immediately. NOTE: Damage claims not received by MRU within 3 days of receipt of shipment will not be accepted. Important notice! This high quality electronic analyzer utilizes batteries that discharge even when the analyzer is not in use.
  • Page 6: General Information

    1.1. The company MRU GmbH Your analyzer is produced by the MRU GmbH in Neckarsulm Germany (founded in 1984), a medium sized company that specializes in developing, producing and marketing high quality emission monitoring analyzers. MRU GmbH produces a wide range of instruments, from standard analyzers up to tailor made industrial analyzers.
  • Page 7: Safety Information

    Electrochemical sensors are by their operating principle not only sensitive to the gas they are intended for, but for other gases as well. This cross sensitivity is compensated by MRU for the typical application of flue gas analysis. However, unusual high concentration levels of single gas components might lead to a reduced measurement accuracy of other gas components and to a temporary change of the sensitivity of sensors, which may require several hours recovery time.
  • Page 8: Packing

    1.5. Packing Packing regulation of 12.07.1991 If your local waste facility does not except MRU packing materials for disposal, you may return it to MRU or our local sales representative. Packing materials returned to MRU must be returned prepaid. 1.6.
  • Page 9: Analyzer Description

    • Leak testing device (Option external pressure sensor) The multiple options and multiple connections possibilities of external sensors often replaces the need of additional measuring equipment(s). Ask our sales reps. for available options and accessories or check out our MRU website. 2.2. Gas flow diagram...
  • Page 10 Gas pump Sensor chamber Purge pump Flow measurement The use of solid filter unit here is optional, but in the context of solid measurement generally recommended to protect the sensors against high loads. 10 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 11: Front- And Side View

    Connector pressue /draft + Display Connector sample gas Printer Mini USB port Bluetooth aerial SD-card reader (only by using a MRU- SD-CARD we can assure the compatibility of all analyzer functions) Connector external filter unit Connector power supply Connector external filter unit...
  • Page 12: Connectors At The Side

    The filter should be replaced or washed when it changes its color from to brown or grey. A frequently washed or replaced filter will avoid dirt getting inside the analyzer will therefore avoid damage to your analyzer. 12 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 13: Gas Sampling Probes

    2,2 m sampling line and 2,2 m sampling line Probe tube Probe cone ( high grade steel) Triple hose Connector for sample gas measurement Connector for pressure/draft measurement Connector for temperature measurement MRU GmbH, D-74172 Neckarsulm 13 / 50...
  • Page 14: Operating The Analyzer

    Abort or return to the menu above Arrow Keys Jump in between lines, change values Confirmation key, select a marked menu point Printer Activates the printer function in the measurement and service window. 14 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 15: Menu Configuration

    You can jump in between the 3 main menus with the 3 function keys (according to the displayed name on the screen). MRU GmbH, D-74172 Neckarsulm 15 / 50...
  • Page 16: First Use Of The Analyzer

    ON / OFF Helpful hints activated or deactivated (explanation below) Keyboard beeper ON / OFF Keyboard beeper activated or deactivated Power-on logo ON / OFF Logo will be show during power-ON of the analyzer 16 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 17 Some helpful hints which are very useful for an inexperienced user but are not needed by experienced users, can be activated or deactivated. The following hints will be affected: “Zeroing finished, Sensors are ready. Analyzer ready for measurement.” “Reminder! Charge batteries at regular intervals!” “Measurement stopped/started.” MRU GmbH, D-74172 Neckarsulm 17 / 50...
  • Page 18: Setting Printer Type And Print-Out

    The following program is have pre configured: “Test Program” indented for use at instrument maintenance and calibration • The configuring of each measurement program, you make after calling the program concerned measurement / flue gas measurement menu. 18 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 19 Modify fuel type name Save the new fuel type name Configuration of the measurement window (display content) Start the measuring program – once you are inside the measuring window press the menu- key. MRU GmbH, D-74172 Neckarsulm 19 / 50...
  • Page 20: Core Flow Search

    You can choose if you want a core flow search before every measurement or not. This function is only possible in the programs 1 -4. Enabling the core flow search isa global instrument setting valid for all programs and therefore described in chapter 4.2 20 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 21: Maintenance And Cleaning

    • check filter: external filter reconnect for CHP measurements 5.2. Service and Maintenance An annual service check and if necessary adjustment of the sensors at an MRU • service department (www.mru.eu) are recommended for the preservation of value. With optional gas detector: •...
  • Page 22: Preparation For Each Measurement

    Preparation for each measurement 6.1. Power supply The analyzer can be used with: • with the internal MRU battery (provided) • with the MRU battery charger (provided) External equipment may only be connected while the analyzer is switched off! 6.2.
  • Page 23: Operation Temperature

    The zeroing can be repeated at any time as long as the probe is not inside the stack. In the main menu you select “Zeroing”, and after the displayed message press the OK key. MRU GmbH, D-74172 Neckarsulm 23 / 50...
  • Page 24: How To Take A Measurement

    There are three measurement windows available, with the arrow keys left and right moving between them. Zoom function, each with two values, is activated by moving the arrow keys up and down. Moving arrow keys left and right pages between the two zoom windows. 24 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 25: Co-Limit (Without Purging)

    O value in the combustion air. For this measurement MRU offers an annular gap probe (Part no. 56352) which can be connected to the condensate separator of the analyzer. Optional you can connect the annular gap probe with an adaptor (Part No. 11652) to the tip of the probe pipe.
  • Page 26: Temporary Buffer

    If in the function key bar "store" is indicated, you can store with the accompanying function key F2 or F3 the measurement in the data memory. The function of the data memory is explained in chapter 8. 26 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 27: Input Of Boiler Temperature, Soot Values And Derivative

    Zeroing the pressure sensor Change the name of the measurement category Return to the measurement menu If the pressure is too high following error message appears: Error message pressure sensor "pressure too high" MRU GmbH, D-74172 Neckarsulm 27 / 50...
  • Page 28: Differential Temperature Measurement

    Note: The accuracy of the difference temperature measurement is guaranteed only on use of the MRU temperature sensors. 7.16. Flow monitoring (option) The optional flow monitoring in case of an error the following message will be displayed.
  • Page 29: Data Storage

    • Select the line for searching (site no. No., line 2, or rests) and select F3 "modify" • Now in the indicated text input field you can enter a combination of letter, character and figures for whose occurrence is searched in the selected text field. Press then "OK". MRU GmbH, D-74172 Neckarsulm 29 / 50...
  • Page 30 You are able to • delete the displayed sites only by selecting the menu entry "F3" = “delete • or delete all sites at the same time This user's decision must be confirmed. (see chap. 11.2). 30 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 31: Data Transfer Via Sd Card (Option)

    5 digit numbers with leading zeros. If the file must be imported into another analyzer, the file must first be renamed into “anlagen.csv”. Export of Flue Gas Measurements This function is used to export the measurements from the analyzer to a computer program. MRU GmbH, D-74172 Neckarsulm 31 / 50...
  • Page 32: Measurements In The Data Memory

    Delete measurements You are able to • delete single measurements, while they are displayed – press the key F3 = "delete" . • or delete all measurements of a measuring type. 32 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 33 This file is editable on your Notebook/PC with a program like e.g. Microsoft® EXCEL or OpenOffice® Calc. With possible problems with the using of your computer programs please read your software documentations or ask your software dealer. MRU GmbH, D-74172 Neckarsulm 33 / 50...
  • Page 34: Extra / Settings

    In this menu you will see all service values of the sensors and also other parameters. In case of a defect contact the MRU service department. The MRU service technician will ask you about these values or he will ask you to send them by fax or email.
  • Page 35: Leak Proof Test

    • If of the leak proof test is not passed the probe must be checked including the hosing as well as the condensate separator. If no undensity is ascertained in these external parts the analyzer has to be checked in a service department (worldwide service departments see www.mru.eu MRU GmbH, D-74172 Neckarsulm 35 / 50...
  • Page 36: Contents Sd Card

    Here you will find information about the analyzer and the installed options. Press the F2-key to see the installed options. With the F1-key you get information about the date of the last 7 service procedures 36 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 37: Technical Specifications

    ± 0,02 hPa or 1% of the measured value Differential pressure Measuring range ± 100 hPa Accuracy ± 0,02 hPa or 1% of the measured value Max suction range gas pump 150 hPa Typical gas flow 60 l/h MRU GmbH, D-74172 Neckarsulm 37 / 50...
  • Page 38 Dew point °C Losses qA 0 - 99,9 % Efficiency ή 0 - 120 % mg/Nm in relation, mg/KWh, NOx as mg/Nm , CO/CO2 Measured values as ratio ** ** which ever is larger 38 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 39: Appendix

    • acknowledge with 'install' • the update mechanism starts………. • wait about 45 seconds, press any key at this time • then the analyser will reboot with the new firmware • confirm with „OK“ • finished MRU GmbH, D-74172 Neckarsulm 39 / 50...
  • Page 40: Using The Usb-Port

    Using the USB-Port This port is used for data transfer from your analyzer to your PC / Laptop using the MRU Online View (Version 2.XX). The first time you want to use your analyzer for data transfer to your PC or laptop, you have to “mate”...
  • Page 41 In case the analyzer is not ready for operation, choose a different USB instrument to check the USB port on your computer, and/or connect the analyzer to a different computer to locate the error. MRU GmbH, D-74172 Neckarsulm 41 / 50...
  • Page 42: Analysis And Calculations

    Losses and efficiency are calculated by means of net calorific value. These values are than referenced for the gross calorific value for condensing boilers only. (efficiency > 100) The calculations of efficiency and exhaust losses are performed using Siegert’s formula. 42 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 43: Fuel Types

    − − 6448 1013 7241             CO- conversion of CO [ppm] λ ⋅ COunv − ⋅ − ⋅ CO ppm ] ,249 MRU GmbH, D-74172 Neckarsulm 43 / 50...
  • Page 44 If NOx is specified in mg, it has to be considered, that all the NO in the atmosphere will become NO2. Therefore the conversion factor ppm => mg is factor of NO2. ⋅ 44 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 45 USER MANUAL NOVAcompact − ⋅ − λ ⋅ ⋅ ⋅ min, min, − ⋅ − MRU GmbH, D-74172 Neckarsulm 45 / 50...
  • Page 46: Fuel Type List

    0,39 0,42 0,009 Torf 19,8 0,66 0,70 0,010 Kokereigas 10,8 0,29 0,60 0,011 Stadtgas 11,7 0,35 0,63 0,011 Fuel lists for further countries receive you on requirement or on our Internet site: www.mru.eu 46 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 47: Errors

    Check probe plug values too hot or alternates correctly, defective cable respectively probe line in the probe line, regarding damages (loose formation of condensate connection), remove at the probe tip. condensate from the probe tip. MRU GmbH, D-74172 Neckarsulm 47 / 50...
  • Page 48 (white = OK) Sensor failure Brown-black = renewal Pump failure Wrong measuring values Cover, intermediary unit, Check tightness with every plexiglass tube and locking filter change. pieces are not tightly fixed respectively screwed 48 / 50 MRU GmbH, D-74172 Neckarsulm...
  • Page 49: Eg -Declaration Of Confirmity

    USER MANUAL NOVAcompact 11.9. Declaration of conformity MRU GmbH, D-74172 Neckarsulm 49 / 50...
  • Page 50 USER MANUAL NOVA Technical data change w/o notice Date of issue: 20140512 Date of issue: 20141127 Date of issue: 20151118 Date of issue: 20160929 50 / 50 MRU GmbH, D-74172 Neckarsulm...

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