Endress+Hauser Liquiline System CA80PH Operating Instructions Manual
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Endress+Hauser Liquiline System CA80PH Operating Instructions Manual

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BA01416C/07/EN/01.15
71287170
Valid as of:
Softwareversion 01.05.03
Products
Operating Instructions
Liquiline System CA80PH
Molybdenum blue method
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline System CA80PH

  • Page 1 Products Solutions Services BA01416C/07/EN/01.15 71287170 Valid as of: Softwareversion 01.05.03 Operating Instructions Liquiline System CA80PH Molybdenum blue method...

  • Page 3: Table Of Contents

    Liquiline System CA80PH Table of contents Document information ..5 System integration..48 Warnings ......5 Web server .
  • Page 4 Liquiline System CA80PH 11 Diagnostics and 14 Accessories ....181 troubleshooting ... 139 14.1 Sample preparation ....181 14.2 Consumables for CA80PH .

  • Page 5: Document Information

    Liquiline System CA80PH Document information Document information Warnings The structure, signal words and color coding of the warning information comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation.

  • Page 6: Documentation

    Documentation The following instructions complement these Operating Instructions and are available on the product pages on the internet: • Brief Operating Instructions Liquiline System CA80PH, KA01186C • Operating Instructions Memosens, BA01245C – Software description for Memosens inputs – Calibration of Memosens sensors –...

  • Page 7: Basic Safety Instructions

    Designated use Liquiline System CA80PH is a wet-chemical analyzer for the almost continuous determination of the concentration of orthophosphate in liquid media. The analyzer is designed for use in the following applications: •...

  • Page 8: Operational Safety

    Basic safety instructions Liquiline System CA80PH Operational safety ‣ Before commissioning the entire measuring point, check all the connections. Ensure that electrical cables and hose connections are not damaged. ‣ Do not operate damaged products and secure them against unintentional commissioning.

  • Page 9: Device Description

    Liquiline System CA80PH Device description Device description Device design Collecting vessel (optional) Window Air vent for cooling Bottle tray for reagents, cleaner and standard Reagent insulation box (optional) Photometer Controller a0022320 Fig. 1: Example of Liquiline System CA80 with cooling module...

  • Page 10: Measuring System

    Device description Liquiline System CA80PH Measuring system A complete measuring system consists of: • Liquiline System CA80PH analyzer in the configuration ordered • Reagents, cleaners and standard solutions (to be ordered separately) • Liquiline System CAT8x0 sample conditioning (optional) a0023120 a0023080 Fig.
  • Page 11 Liquiline System CA80PH Device description a0021106 a0021105 Fig. 4: Measuring system with Liquiline System CAT820 Fig. 5: Measuring system with Liquiline System CAT860 Pump Pump Liquiline System CA80 Valve Collecting vessel Liquiline System CA80 Collecting vessel overflow Sample Sample Valve...
  • Page 12 Device description Liquiline System CA80PH a0021111 Fig. 6: Measuring system with two Liquiline System CAT820 units Filter (ceramic) Pump Liquiline System CA80 Sample Valve Medium Endress+Hauser...
  • Page 13 Liquiline System CA80PH Device description a0021104 Fig. 7: Measuring system with Liquiline System CA80, Liquiline System CAT820 and a second analyzer Backflushing with compressed air (optional) Sample Valve (optional) Second analyzer Pump Sample to second analyzer Liquiline System CA80 Filter (ceramic)

  • Page 14: Device Architecture

    Device description Liquiline System CA80PH Device architecture 3.3.1 Slot and port assignment a0021498-de Fig. 8: Slot and port assignment of hardware and on-screen display The electronic configuration follows a modular concept: • Several slots are available for electronics modules. These are referred to as "slots".
  • Page 15 Liquiline System CA80PH Device description • The outputs and relays are named after their function, e.g. "Current output", and are displayed in ascending order with the slot and port numbers Example,  å 8: – "Current output 2:1" shown on the display means: Slot 2 (e.g.

  • Page 16: Incoming Acceptance And Product Identification

    Incoming acceptance and product identification Liquiline System CA80PH Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is undamaged.  Inform the supplier about any damage to the packaging. Keep the damaged packaging until the matter has been settled.

  • Page 17: Product Identification

    Liquiline System CA80PH Incoming acceptance and product identification Product identification 4.2.1 Nameplate Nameplates can be found: • On the inside of the door on the bottom right, or on the front in the bottom right-hand corner. • On the packaging (adhesive label, portrait format) The nameplate provides you with the following information on your device: •...

  • Page 18: Installation

    Installation Liquiline System CA80PH Installation CAUTION Incorrect transportation or installation can cause injury and damage the device ‣ Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for the installation. ‣ Lift the device by the recessed grips.

  • Page 19: Installation Conditions

    Liquiline System CA80PH Installation Installation conditions 5.1.1 Dimensions a0020696 Fig. 10: Liquiline System CA80 without/with base, dimensions in mm (inch) Endress+Hauser...
  • Page 20 Installation Liquiline System CA80PH 5.1.2 Holder unit Mounting materials for securing the device to the wall (screws, wall plugs) are not included in the delivery and must be provided by the client. a0021967 Fig. 12: Securing the holder unit on the housing a0021955 Fig.
  • Page 21 Liquiline System CA80PH Installation 5.1.3 Spacing required for mounting ≥ 330(12.99) a0021997 Fig. 14: Maximum opening angle a0021961 Fig. 13: Minimum spacing required for mounting. Engineering unit mm (in). Endress+Hauser...
  • Page 22 Installation Liquiline System CA80PH 5.1.4 Hooking the analyzer into the wall holder unit a0021982 Fig. 15: Hooking into the wall holder unit 1. Hook the analyzer into the wall holder unit. 2. Secure the two top parts of the wall holder unit with the screw supplied.
  • Page 23 Liquiline System CA80PH Installation 5.1.5 Base mounting a0023032 Fig. 16: Securing the base 1. Have two people lift the analyzer and place it on the base. Use the recessed grips. 2. Screw the base to the analyzer using 6 screws.
  • Page 24 Installation Liquiline System CA80PH 5.1.6 Mounting location Note the following when mounting the device: • Make sure that the wall has sufficient load-bearing capacity. • Mount the device on a level surface (with additional base). • Protect the device from additional heating (e.g. from heaters).
  • Page 25 Liquiline System CA80PH Installation Hose connection diagram a0022578 Fig. 17: Single-channel device a0022578 Fig. 18: Two-channel device Cleaner Sample S1 Standard 1 Dispenser RB Reagent RB Drain RK Reagent RK 2 - 7 Dispenser W1 Drain Photometer/measuring cell Cu Cell Connect reagent RB to R1.

  • Page 26: Post-Installation Check

    Installation Liquiline System CA80PH Foundation plan for version with base 624 (24.57) 530 (20.87) a0021043 Fig. 19: Foundation plan Fasteners (4 x M10) Dimensions of Liquiline System CA80 Post-installation check • After mounting, check all the connections to ensure they are secure and leak-tight.

  • Page 27: Electrical Connection

    Liquiline System CA80PH Electrical connection Electrical connection WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ The electrical connection must only be carried out by a certified electrician. ‣ Technical personnel must have read and understood the instructions in this manual and must adhere to them.
  • Page 28 Electrical connection Liquiline System CA80PH 6.1.2 Remote operation via Ethernet/Web server/Modbus TCP/EtherNet/IP a0015876 Fig. 21: Modbus TCP and / or ethernet Endress+Hauser...

  • Page 29: Connecting The Analyzer

    Liquiline System CA80PH Electrical connection Connecting the analyzer NOTICE The device does not have a mains switch. ‣ You must install the device near (distance < 3 m (10 ft)) an easily accessible and fused plug socket. Depending on the order code, the mounted cable glands with an M-thread should be replaced by the G' or NPT glands enclosed.
  • Page 30 Electrical connection Liquiline System CA80PH 6.2.3 Connecting 24V devices • To access the electronics compartment, proceed as described in the "Routing the cables" section. • Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it upwards into the electronics compartment.
  • Page 31 Liquiline System CA80PH Electrical connection 6.2.4 Cable terminals Plug-in terminals for Memosens and RS485 connections a0012691 a0012692 a0012693 Fig. 23: Press the screwdriver against Fig. 24: Insert the cable until the limit Fig. 25: Remove the screwdriver (closes the clip (opens the terminal)

  • Page 32: Connecting Sample Preparation

    Electrical connection Liquiline System CA80PH Connecting sample preparation 6.3.1 Connecting the optional valve of Liquiline System CAT810 1. Disconnect the mains plug. 2. Remove the bottle tray by lifting up the recessed grip slightly and then pulling it towards the front.
  • Page 33 Liquiline System CA80PH Electrical connection 6.3.2 Liquiline System CAT820 / CAT860 connection Only use terminated genuine cables. The cables must be shielded. Cable example (does not necessarily correspond to the original cable) a0023132 a0023133 a0013210 Fig. 31: Inserting the cable Fig.
  • Page 34 Electrical connection Liquiline System CA80PH 6. Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug-in terminals.

  • Page 35: Connection Compartment In The Controller

    Liquiline System CA80PH Electrical connection Connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 housing screws to open the connection compartment: BASE-E a0023129 Fig. 34: Basic module E Base-E Analyzer interface Dummy cover...
  • Page 36 Electrical connection Liquiline System CA80PH 6.4.1 E basic module a0016535 Fig. 35: E basic module Indicator LEDs SD card slot Voltage connection Slot for the display cable Alarm relay connection Service interface Power supply for digital fixed cable sensors Connections for 2 Memosens sensors (optional)

  • Page 37: Connecting The Sensors

    Liquiline System CA80PH Electrical connection Connecting the sensors Only use terminated genuine cables. a0003350 Fig. 37: Example of Memosens data cable CYK10 Connecting the ferrules of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland under the E basic module.

  • Page 38: Optional Sensor Inputs, Current Outputs And Relays

    Electrical connection Liquiline System CA80PH Optional sensor inputs, current outputs and relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from left to right. Do not leave any gaps.
  • Page 39 Liquiline System CA80PH Electrical connection Current inputs Module 2AI a0016184 a0015761 Fig. 41: Module front Fig. 42: Wiring diagram Current outputs Module 2AO Module 4AO a0016179 a0015759 a0016178 a0015760 Fig. 43: Module front Fig. 44: Wiring diagram Fig. 45: Module front Fig.
  • Page 40 Electrical connection Liquiline System CA80PH Relays Module 2R Module 4R a0016181 a0015758 a0016182 a0015757 Fig. 47: Module front Fig. 48: Wiring diagram Fig. 49: Module front Fig. 50: Wiring diagram Example: Connecting the compressed air cleaning unit 71072583 for CAS40D T2.0A...
  • Page 41 Liquiline System CA80PH Electrical connection Example: Connecting the injector cleaning unit Chemoclean CYR10 CYR10 CA80 a0021354 Fig. 52: Connecting the injector cleaning unit CYR10 External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi)

  • Page 42: Connecting Communication

    Electrical connection Liquiline System CA80PH Connecting communication 6.7.1 Module 485 a0016173 a0015762 Fig. 53: Bus connections on module 485 Fig. 54: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
  • Page 43 Liquiline System CA80PH Electrical connection DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service If the switch is set to "ON", the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, subnet mask=255.255.255.0, gateway=0.0.0.0, DHCP=Off...
  • Page 44 Electrical connection Liquiline System CA80PH LEDs on front of module Name Color Description RJ45 LNK/ACT • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 • Off = Transmission rate 10 MBit/s •...

  • Page 45: Hardware Settings

    Liquiline System CA80PH Electrical connection Hardware settings 6.8.1 Bus termination (module 485 only) There are two ways to terminate the bus: Internal terminating resistor (via DIP switch on the module board) Fig. 57: DIP switches for internal terminating resistor ‣...

  • Page 46: Guaranteeing The Degree Of Protection

    Electrical connection Liquiline System CA80PH 6.8.2 Bus address Setting the bus address ‣ Set the desired bus address via the DIP switches of module 485. anything between 1 and 247 for Modbus. If you configure an invalid address, software addressing is automatically enabled via the local configuration or via the fieldbus.

  • Page 47: Post-Connection Check

    Liquiline System CA80PH Electrical connection 6.10 Post-connection check WARNING Wiring errors Incorrect wiring puts the safety of people and the measuring point at risk. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 48: System Integration

    System integration Liquiline System CA80PH System integration Web server 7.1.1 Connection ‣ Connect the PC communication cable to the RJ45 port of module 485 or module ETH. a0016228 Fig. 61: Ethernet connection 7.1.2 Creating the data connection 1. Start your PC.
  • Page 49 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (--> www.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation.

  • Page 50: Service Interface

    System integration Liquiline System CA80PH Service interface You can connect the device to a computer via the service interface and configure it using "Fieldcare". Furthermore, configurations can also be saved, transferred and documented. 7.2.1 Connection ‣ Connect the service interface on the controller housing to the Commubox (FXA291).

  • Page 51: Fieldbuses

    Liquiline System CA80PH System integration You can now start online configuration via the DTM. Online configuration competes with onsite operation, i.e. each of the two options blocks the other one. On both sides it is possible to take away access from the other side.

  • Page 52: Operation Options

    Operation options Liquiline System CA80PH Operation options Overview 8.1.1 Display and operating elements Navigator (jog/shuttle and press/hold func- tion) Soft keys (function depends on the menu) Display (red background in the event of an a0021504 Abb. 64: Overview, operation error) 8.1.2...
  • Page 53 Liquiline System CA80PH Operation options Access to the operating menu via the local display 8.2.1 Operation concept a0021462-de a0023169-de Fig. 66: Pressing the soft key: selecting the menu directly Fig. 67: Turning the navigator: moving the cursor in the menu...
  • Page 54 Operation options Liquiline System CA80PH 8.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...

  • Page 55: Access To The Operating Menu Via The Web

    Enter the following address(es) to download logbooks: • 192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) • 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (--> www.endress.com/ms20) Endress+Hauser...

  • Page 56: Configuration Options

    Operation options Liquiline System CA80PH Configuration options 8.4.1 Display only • You can only read the values but cannot change them. • Typical read-only values are: analyzer data, sensor data and system information • Example: Menu/Setup/Analyzer/../Measuring parameter 8.4.2 Picklists • You receive a list of options.
  • Page 57 Liquiline System CA80PH Operation options 8.4.5 Customized text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: –...
  • Page 58 Operation options Liquiline System CA80PH 8.4.6 Tables • Tables are needed to map mathematical functions. • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells. • You only edit the numerical values. The controller automatically takes care of the engineering units.

  • Page 59: Commissioning

    Liquiline System CA80PH Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.

  • Page 60: Configuring The Measuring Device

    Commissioning Liquiline System CA80PH Configuring the measuring device 9.4.1 Display settings Path: Menu/Operation Function Options Info Display Contrast 5 ... 95 % Adjust the screen settings to suit your working environment. Factory setting Backlight="Automatic" 50 % The backlighting is switched off automatically after a short time if a button is not pressed.
  • Page 61 Liquiline System CA80PH Commissioning Path: Menu/Operation Function Options Info Signal type Options Select a source of data or an output as the signal type. • Source of data • Output Factory setting Source of data Source of data Options Select a binary-, current- or temperature input as the •...
  • Page 62 Commissioning Liquiline System CA80PH Path: Menu/Operation Function Options Info Current action for Read only Is only displayed if an action is currently running. Display in MM:SS Start measurement Starts a measurement immediately. Is only displayed if no measurement is currently run- ning.
  • Page 63 Liquiline System CA80PH Commissioning Path: Menu/Operation Function Options Info Stop flushing with cleaner (CAT860) Any remaining cleaner is rinsed out, for example, when you exit the menu. The system is set to a defined state. Start sampling Sample pumping in interval mode...
  • Page 64 Commissioning Liquiline System CA80PH Path: Menu/Operation Function Options Info Dispenser replacement Dispenser selection Options Select the dispensers that you would like to replace. • None It is possible to select multiple bottles. • 2 • 3 • 4 • 7...
  • Page 65 Liquiline System CA80PH Commissioning 9.4.2 Basic setup analyzer Path: Menu/Setup/Basic setup analyzer Function Options Info Device tag Customized text, Select any name for your analyzer. Use the TAG name 32 characters for example. Factory setting Analyzer_serial number Set date Depends on the format...
  • Page 66 Commissioning Liquiline System CA80PH If you want to configure your most important input and output parameters already in the "Basic setup analyzer", proceed as follows: ‣ Configure the current outputs, relays, limit switches and device diagnostics using the following submenus.

  • Page 67: Display

    Liquiline System CA80PH Commissioning Display 9.5.1 Soft keys in the measurement mode On the bottom row of the display you can find four soft keys in the measuring screens: • Using "MENU" and "DIAG" brings you directly to the relevant software menu.
  • Page 68 Commissioning Liquiline System CA80PH 9.5.3 Device status Icons on the display alert you to special device conditions. Icon Location Description Title bar Diagnostics message "Failure" Title bar Diagnostics message "Maintenance request" Title bar Diagnostics message "Check" Title bar Diagnostics message "Out of specification"...

  • Page 69: Operation

    Liquiline System CA80PH Commissioning Operation The analyzer can be operated in three different modes. These modes can be accessed at any time via the "MODE" softkey. The user can switch the modes as he wishes. Restrictions only apply due to current operating states.

  • Page 70: Operation

    Operation Liquiline System CA80PH Operation 10.1 General settings 10.1.1 Basic settings Path: Menu/Setup/General settings Function Options Info Temperature unit Options • °C • °F • K Factory setting °C Current output range Options In accordance with Namur NE43, the linear range •...
  • Page 71 Liquiline System CA80PH Operation 10.1.2 Date and time Path: Menu/Setup/General settings/Date/Time Function Options Info Set date Depends on the format Editing mode: DD (day): 01 to 31 MM (month): 01 to 12 YYYY (year): 1970 to 2106 Set time Depends on the format...
  • Page 72 Operation Liquiline System CA80PH 10.1.3 Hold settings Path: Menu/Setup/General settings/Hold settings Function Options Info Settings automatic Hold Hold release time 0 to 600 s The hold status is maintained for the duration of the delay time when you switch to measuring mode.
  • Page 73 Liquiline System CA80PH Operation 10.1.4 Logbooks Logbooks record the following events: • Calibration/adjustment events • Operation events • Diagnostic events Here you define how the logbooks should store the data. In addition, you can also define individual data logbooks for sensors. Assign the logbook name and select the measured value to be recorded.
  • Page 74 Operation Liquiline System CA80PH Path: Menu/Setup/General settings/Logbooks Function Options Info Overflow warnings Options If the fill-up buffer overruns, you can decide whether • Off you want to receive a diagnostic message from the cont- Analyzer event logbook="Fill • On roller or not for each individual logbook.
  • Page 75 Liquiline System CA80PH Operation Path: Menu/Setup/General settings/Logbooks Function Options Info Data logbooks For connected Memosens sensors (optional) You can create a maximum of 8 data logbooks. Logbook name Customized text, 20 characters Source of data Options Select a data source for the logbook entries. You can •...
  • Page 76 Operation Liquiline System CA80PH Path: Menu/Setup/General settings/Logbooks Function Options Info Source of data Read only This is for information purposes only. If you want to record another value, delete this logbook and create a Measured value new data logbook. Log time left...
  • Page 77 Liquiline System CA80PH Operation Example for setting up a new data logbook (for sensors, for instance) Menu/Setup/General settings/Logbooks/Data logbooks/New: a. Logbook name: Assign a name, e.g. "01". b. Source of data: Select a data source, e.g. the sensor connected to channel 1 (CH1).
  • Page 78 Operation Liquiline System CA80PH Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options Info Diag. output Options Before you can assign the message to an output, you • None must first configure a relay output for "Diagnostics" (Menu/Setup/Outputs, assign "Diagnostics" function and Factory setting set Operating modeto "as assigned"...
  • Page 79 Liquiline System CA80PH Operation EtherNet/IP EtherNet Industrial Protocol is an open fieldbus standard of the Open DeviceNet Vendor Association (ODVA). → www.odva.org Path: Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Enable Options You can switch ethernet communication on and off at •...
  • Page 80 Operation Liquiline System CA80PH Web server Path: Menu/Setup/General settings/Extended setup/Webserver Function Options Info Webserver Options You can switch web server communication on and off at • Off this point. • On Factory setting Webserver TCP Port 80 Read only The Transmission Control Protocol (TCP) is an agreement (protocol) which defines how data should be exchanged between computers.
  • Page 81 Liquiline System CA80PH Operation Data management Firmware update Please contact your local sales office for information on firmware updates available for your controller and its compatibility with earlier versions. The current firmware version of the analyzer, FXAB1 control module, photometer and sample preparation 1 can be found at: Menu/Diagnostics/System information/Software version.
  • Page 82 Operation Liquiline System CA80PH Updating the measurement parameter lists The measurement parameter lists contain analyzer-specific parameters and constitute a part of the software. Please contact your local sales office for information on updates that are available for the measurement parameter lists for your analyzer and their compatibility with earlier versions and with firmware versions.
  • Page 83 Liquiline System CA80PH Operation Loading the setup You can load a setup you have saved quickly and easily When you load a setup, the current configuration is overwritten. Note that cleaning and controller programs could be active. Do you want to continue anyway? 1.Insert the SD card into the controller card reader.

  • Page 84: Analyzer

    Operation Liquiline System CA80PH Activation code You require activation codes for: • Additional functions • Software upgrades If activation codes are available for your device, these codes are provided on the inner nameplate. The corresponding device functions are activated at the factory. You only require the codes if servicing the device.
  • Page 85 Liquiline System CA80PH Operation 10.2.1 Extended setup Path: Menu/Setup/Analyzer/Extended setup Function Options Info Measuring value Main value Options The main value also affects other display screens. Howe- • PO4-P ver it is only a factor. • PO4 • P2O5 Factory setting...
  • Page 86 Operation Liquiline System CA80PH Path: Menu/Setup/Analyzer/Extended setup Function Options Info Control Options • Off • On Factory setting Bottle filling levels Start volume Cleaner 100 to 1000 ml Factory setting 500 ml Standard 1 100 to 1000 ml Factory setting...
  • Page 87 Liquiline System CA80PH Operation Path: Menu/Setup/Analyzer/Extended setup Function Options Info Standard 1 1 to 20 % Factory setting Reagent RB, 1 ... 40 % connection R1 Factory setting Reagent RK, 1 ... 40 % connection R2 Factory setting Diag. code727...
  • Page 88 Operation Liquiline System CA80PH 10.2.2 Measurement Path: Menu/Setup/Analyzer/Measurement Function Options Info Start condition Options Immediate: • Immediate The analyzer immediately starts with the measurement • Date/time cycle once the system changes to the automatic mode • Continuous Date/time: The analyzer starts on the set date/time.
  • Page 89 Liquiline System CA80PH Operation 10.2.3 Calibration Path: Menu/Setup/Analyzer/Calibration Function Options Info Start condition Options The calibration can start either immediately or on the • Immediate set date/time. • Date/time Factory setting Immediate If Start condition Date/time is selected: Date 01.01.1970 ... 07.02.2106 Factory setting DD.MM.YYYY...
  • Page 90 Operation Liquiline System CA80PH 10.2.4 Cleaning Additional cleaning can be adapted to the application conditions in this menu. Path: Menu/Setup/Analyzer/Cleaning Function Options Info Start condition Options Immediate: • Immediate Cleaning of the valve manifold and cell starts • Date/time immediately.

  • Page 91: Sample Preparation

    Sample preparation The menu displayed depends on the connected sample preparation system. The menu item does not appear if a Liquiline System CA80PH analyzer is connected without a collecting vessel. The Liquiline System CAT860 can only be operated with a Liquiline System CA80 single-channel device.
  • Page 92 Operation Liquiline System CA80PH Path: Menu/Setup/Sample preparation Function Options Info If Start condition Date/timeis selected: Date 01.01.1970 to 07.02.2106 (CAT860) DD.MM.YYYY Factory setting 01.01.1970 Time 00:00:00 to 23:59:59 (CAT860) HH:MM:SS Factory setting 00:00:00 Residence time 00:30 to 20:00 (MM:SS) Reaction time of cleaner during the cleaning...
  • Page 93 Liquiline System CA80PH Operation Path: Menu/Setup/Sample preparation Function Options Info Heatings (CAT820, CAT860) Cabinet Options In the event of retrofitting, the heating can be activated • Available here. • Not available Factory setting Depends on the device version Hose filter...
  • Page 94 Operation Liquiline System CA80PH Path: Menu/Setup/Sample preparation Function Options Info If Installation type Pressurized pipe sampling is selected (with Liquiline System CAT810, for example): Sample preparation 1 In the case of a two-channel device, Sample preparation 2 is also displayed.

  • Page 95: Current Inputs

    Liquiline System CA80PH Operation 10.4 Current inputs The input can be used as the data source for limit switches and logbooks, for example. Furthermore, external values can be made available as set points for controllers. Path: Menu/Setup/Inputs/Current input %0V x:y...

  • Page 96: Binary Inputs And Outputs

    Operation Liquiline System CA80PH 10.5 Binary inputs and outputs Hardware options, e.g. "DIO" module with 2 digital inputs and 2 digital outputs or fieldbus module "485" enables the following: • via a digital input signal – measuring range switching for conductivity (upgrade code required, see accessories) –...
  • Page 97 Liquiline System CA80PH Operation 10.5.1 Application examples Chlorine control with feedforward control CA80 CCA250 Dig.in CA80 CCA250 Dig.out: PFM CA80 – CA80: DIO Dig.in: PFM Flow, e.g. Promag53 a0021466 Fig. 72: Example of chlorine control with feedforward control Connection of the inductive proximity switch of the CCA250 assembly to the digital input of the DIO module for...
  • Page 98 Operation Liquiline System CA80PH Chlorine control with feedforward control Utilize the advantage of the effectively wear-free control with binary outputs versus a control system with relay. It is possible to achieve virtually continuous dosing using a dosing pump with higher input frequency through pulse frequency modulation (PFM).
  • Page 99 Liquiline System CA80PH Operation CA80 as cleaning master for connected sensors (optional) Dig.in CA80 CA80 CA80 a0021467 Fig. 73: Example of a central cleaning control External cleaning trigger at the binary input Transferring the external hold over binary output to other measuring devices without connected cleaning functions Transferring the cleaning trigger over a binary output to other self-cleaning measuring points CA80 as "cleaning master"...
  • Page 100 Operation Liquiline System CA80PH 10.5.2 Binary input configuration Path: Menu/Setup/Inputs/Binary input x:y Function Options Info Binary input Options Switching the input on/off • Off • On Factory setting Signal type Options Select the signal type. • Static signal Static signal •...
  • Page 101 Liquiline System CA80PH Operation Path: Menu/Setup/Inputs/Binary input x:y Function Options Info Input mode Options Frequency • Frequency Display in Hz in the measuring menu • Parameter Parameter Factory setting You subsequently determine the parameter name and Frequency unit. These are then displayed in the measuring menu.
  • Page 102 Operation Liquiline System CA80PH Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Signal type = "PFM" Max. frequency 1.00 to 1000.00 Hz Maximum frequency of the PFM output signal Is to equal the maximum possible upper limit of the Factory setting measuring range.
  • Page 103 Liquiline System CA80PH Operation Path: Menu/Setup/Outputs/Binary output x:y Function Options Info Error behavior Options Freeze • Freeze The device freezes the last value. • Fixed value Fixed value Factory setting You define a fixed current value that is transmitted at Fixed value the output.

  • Page 104: Outputs

    Operation Liquiline System CA80PH 10.6 Outputs 10.6.1 Current outputs Liquiline System CA80 has two analog current outputs as standard. Set the current range from 0 to 20 mA or 4 to 20 mA under Menu/Setup/General settings. Possible applications • For outputting a measured value to a process control system or an external recorder •...
  • Page 105 Liquiline System CA80PH Operation Path: Menu/Setup/Outputs/Current output x:y (slot:output number) Function Options Info Hold behavior (for sensors) Options Freeze • Freeze The device freezes the last current value. • Fixed value Fixed value • None You define a fixed current value that is output at the Factory setting output.
  • Page 106 Operation Liquiline System CA80PH Measured valuedepending on theSource of data Source of data Measured value Options • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride TU/TS Options • Temperature • Turbidity g/l • Turbidity FNU Nitrate Options •...
  • Page 107 Liquiline System CA80PH Operation 10.6.2 Alarm relay and optional relays The basic version of the device always has one alarm relay. The following functions can be output via a relay: • Limit switch status • Controller manipulated variable for controlling an actuator •...
  • Page 108 Operation Liquiline System CA80PH Outputting the manipulated variable of a controller To output a controller manipulated variable via a relay, the relay is modulated. The relay is energized (pulse, t ) and then de-energized again (interval, t Function="Controller" Function Options...
  • Page 109 Liquiline System CA80PH Operation PFM (pulse frequency modulation): Here, pulses of a constant length (t ) are output and the interval between the pulses varies ). At a maximum frequency, t Typical application: dosing pump Function="Controller" Function Options Info Actuator type...
  • Page 110 Operation Liquiline System CA80PH Outputting diagnostics messages via the relay You can output two categories of diagnostics messages via the relay: Diagnostics messages from one of the 4 Namur classes (--> see the "Adjusting diagnostics information" section for more information on the...
  • Page 111 Liquiline System CA80PH Operation Outputting the status of a cleaning function Function="Cleaning" (for sensors) Function Options Info Assignment Options Here you can specify how a cleaning function should be • None displayed for the alarm relay. • Cleaning 1 - Water You can define the cleaning programs under: •...
  • Page 112 Operation Liquiline System CA80PH 10.6.3 Modbus RS485 and Modbus TCP Specify which process values should be output via Modbus RS485 communication or via Modbus TCP. In the case of Modbus RS485, you can switch between the RTU and the ASCII protocol.

  • Page 113: Additional Functions

    Liquiline System CA80PH Operation 10.7 Additional functions 10.7.1 Limit switches There are different ways of configuring a limit switch: • Assigning a switch-on and switch-off point • Assigning a switch-on and switch-off delay for a relay • Setting an alarm threshold and also outputting an error message •...
  • Page 114 Operation Liquiline System CA80PH Measured valuedepending on theSource of data Source of data Measured value Oxygen (amp.) Options • Temperature Oxygen (opt. fixed cable) • Partial pressure • Concentration liquid • Saturation • Raw value nA(only Oxygen (amp.)) • Raw value s(only Oxygen (opt. fixed cable))
  • Page 115 Liquiline System CA80PH Operation By assigning the controller manipulated variable to a limit switch, you can monitor the manipulated variable (e.g. configure a dosing time alarm). Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Cleaning program Options Use this function to choose the cleaning instance which •...
  • Page 116 Operation Liquiline System CA80PH Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Limit value Settings Operating mode="Above limit check" or "Below limit Depends on the measured check" value a0018080 Abb. 74: Exceeding (A) and falling short of (B) a limit value (without hysteresis and switch-on delay)
  • Page 117 Liquiline System CA80PH Operation Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Range lower value Settings Operating mode="In range check" or "Out of range check" Depends on the measured Range upper value value a0018081 Abb. 75: Monitoring outside (A) and inside (B) a range (without hysteresis and switch-on delay)
  • Page 118 Operation Liquiline System CA80PH Path: Menu/Setup/Additional functions/Limit switches/Limit switches 1 to 8 Function Options Info Start delay 0 to 9999 s Operating mode="In range check", "Out of range check","Above limit check" or "Below limit check" Factory setting Switch off delay...
  • Page 119 Liquiline System CA80PH Operation 10.7.2 Controller Controller structure in Laplace representation a0015007 Fig. 78: Block diagram of the controller structure Neutral zone Integral value Output limiting Derivative value   Gain (P-value) Damping time constant with = 0 to 1...
  • Page 120 Operation Liquiline System CA80PH Configuration Make the following decisions when configuring a controller: What type of process can your process be assigned to? -->Process type Should it be possible to influence the measured variable (controlled variable) in one direction or in both directions? One-sided or two-sided controller, -->Controller type...
  • Page 121 Liquiline System CA80PH Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Controller Enable Options In connection with the DIO module, you can select a • None binary input signal, e.g. from an inductive proximity • Binary inputs switch, as a source for enabling the controller.
  • Page 122 Operation Liquiline System CA80PH Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Controller type Options Depending on the actuator connected, you influence the • PID 1-sided process in just one direction (e.g. heating) or in both • PID 2-sided directions (e.g.
  • Page 123 Liquiline System CA80PH Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Controlled variable Source of data Options Specify the input or output which should be the source of • Sensors data for the controlled variable. • Current inputs •...
  • Page 124 Operation Liquiline System CA80PH Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Disturbance variable optional, activation code necessary With "flowing medium" (inline) controls, it can happen that the flow rate is non-constant. In some circumstances, strong fluctuations are possible. In the case of a settled control system in which the flow rate is suddenly halved, it is desirable that the dosed quantity from the controller is also directly halved.
  • Page 125 Liquiline System CA80PH Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Source of data Options Specify the input or output which should be the source of • Sensors data for the disturbance variable. • Current inputs • Fieldbus signals •...
  • Page 126 Operation Liquiline System CA80PH Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info 0.1 to 999.9 s Time constant for anti-windup feedback The lower the value the greater the integrator Factory setting inhibition. Exercise extreme caution when making 20.0 s changes.
  • Page 127 Liquiline System CA80PH Operation Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Range of adjustment and Tolerance range about the setpoint that prevents minor factory setting oscillations about the setpoint if using two-sided control Process Depends on the "Source of loops.
  • Page 128 Operation Liquiline System CA80PH Path: Menu/Setup/Additional functions/Controller 1 or Controller 2 Function Options Info Manual mode -100 ... 100 % Editable manipulated variable, which is output in the manual mode. Factory setting Y Actual output Read only Manipulated variable actually output: Input manually for "Control"...
  • Page 129 Liquiline System CA80PH Operation Standard cleaning Standard cleaning involves, for example, cleaning a sensor with compressed air, as in the case of the ion-selective sensor CAS40D (connection of cleaning unit for CAS40D  ä 40). Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean...
  • Page 130 Operation Liquiline System CA80PH Chemoclean Plus Use the "Chemoclean Plus" function for interval measurements in aggressive media or for regular cleaning operations using acid or alkaline solutions or special cleaning agents. Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup Function...
  • Page 131 Liquiline System CA80PH Operation The pneumatic retractable assembly, e.g. CPA875, is activated by compressed air via a two-way valve. As a result, the assembly assumes either the position 0 ("Measure" - sensor in medium) or position 1 ("Service" - sensor in rinse chamber). Media such as water, acids or bases are supplied via valves or pumps.
  • Page 132 Operation Liquiline System CA80PH Other settings and manual cleaning Path: Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Start signal Options In addition to cyclic cleaning, you can also use an input • Bus signals signal to start event-controlled cleaning.
  • Page 133 Liquiline System CA80PH Operation 10.7.4 Mathematical functions In addition to "true" process values provided by connected physical sensors or analog inputs, you can have maximum 6 "virtual" process values calculated using mathematical functions. The "virtual" process values can be: • issued via a current output or fieldbus •...
  • Page 134 Operation Liquiline System CA80PH Redundancy Use this function to monitor two or three sensors with redundant measurements. The arithmetic average of the two closest measured values is calculated and output as the redundancy value. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Redundancy...
  • Page 135 Liquiline System CA80PH Operation rH value To calculate the rH value, a pH sensor and an ORP sensor must be connected. It is irrelevant whether you are using a pH glass sensor, an ISFET sensor or the pH electrode of an ISE sensor.
  • Page 136 Operation Liquiline System CA80PH Degassed conductivity Carbon dioxide from the air can be a contributing factor to the conductivity of a medium. The degassed conductivity is the conductivity of the medium excluding the conductivity caused by carbon dioxide. In the power station industry, for example, it is advantageous to use the degassed conductivity: •...
  • Page 137 Liquiline System CA80PH Operation Dual conductivity You can subtract two conductivity values and use the result, for example, to monitor the efficiency of an ion exchanger. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/Dual conductivity Function Options Info Calculation Options On/off switch for the function •...
  • Page 138 Operation Liquiline System CA80PH Calculated pH value The pH value can be calculated from the measured values of two conductivity sensors under certain conditions. Areas of application include power stations, steam generators and boiler feedwater. Path: Menu/Setup/Additional functions/Mathematical functions/MF 1 to 6/Mode/pH calculation from...

  • Page 139: Diagnostics And Troubleshooting

    Liquiline System CA80PH Diagnostics and troubleshooting Diagnostics and troubleshooting If a diagnostics message occurs, the display alternates between the diagnostics message and the measured value in the measuring mode. The color of the display background changes to red if a diagnostics message for error category "F"...
  • Page 140 Diagnostics and troubleshooting Liquiline System CA80PH 11.1.3 Device-specific errors Problem Possible cause Tests and/or remedial measures Dark display No supply voltage Check if voltage supplied. Basic module defective Replace basic module Values appear on display Module not wired correctly Check modules and wiring.

  • Page 141: Diagnostic Information On Local

    Liquiline System CA80PH Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures Current output, incorrect Incorrect adjustment Check with integrated current simulation, connect current value mA meter directly to current output. Load too large Shunt / short to ground in current...
  • Page 142 Diagnostics and troubleshooting Liquiline System CA80PH – M = Maintenance required: Action must be taken as soon as possible. The device stills measures correctly. Immediate measures must not be taken. However, proper maintenance efforts would prevent a possible malfunction in the future.
  • Page 143 Liquiline System CA80PH Diagnostics and troubleshooting Configuration options The list of diagnostic messages displayed depends on the path selected. There are device-specific messages, and messages that depend on what sensor is connected. Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options...

  • Page 144: Overview Of Diagnostic Information

    Diagnostics and troubleshooting Liquiline System CA80PH 11.6 Overview of diagnostic information 11.6.1 Device-specific, general diagnostic messages Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Selftest active Self-test active Hold active • Hold active, wait • Operating status with changed measured value output •...
  • Page 145 Liquiline System CA80PH Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Update error Firmware update failed Possible reasons: • Read error • SD card is faulty • Incorrect firmware on SD card Repeat update...
  • Page 146 Diagnostics and troubleshooting Liquiline System CA80PH Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Photometer temp. Temperature of the photometer too low Replace photometer Timeout dosing The liquid manager/dosing dispenser has timed out. Possible reasons: • Photoelectric barrier defective •...
  • Page 147 Liquiline System CA80PH Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Firmware failure Internal software error Update the software Replace backplane Contact the service department and quote the number displayed Factory reset Factory reset is performed Service IP active Service switch is switched on.
  • Page 148 Diagnostics and troubleshooting Liquiline System CA80PH Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Language change Language change failed Selected language not installed --> Contact the Service Department Logbook at 80% Save the logbook to the SD card and then...
  • Page 149 Liquiline System CA80PH Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Calibration expired Calibration has failed or is not reliable Possible reasons: • Stability criteria are not met -> Check the configuration and perform a manual calibration again ->...
  • Page 150 Diagnostics and troubleshooting Liquiline System CA80PH Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Level cleaner Level monitoring warning Measurement can still take place. Low cleaner level. -> Top up cleaner and reset counter in Diagnostics/Operating time information...
  • Page 151 Liquiline System CA80PH Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Sampling time Standard pumping time exceeded Possible reasons: • Filter cartridge clogged • Sample line partially blocked Clean the filter cartridge Clean the sample line...
  • Page 152 Diagnostics and troubleshooting Liquiline System CA80PH Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Modbus Watchdog The device did not receive a Modbus telegram from the master within the specified time. The status of Modbus process values received is set to invalid.

  • Page 153: Pending Diagnostic Messages

    Liquiline System CA80PH Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Difference conduct. Dual conductivity outside the measuring range 11.6.2 Sensor-specific diagnostics messages see Operating Instructions "Memosens", BA01245C 11.7 Pending diagnostic messages The Diagnostics menu contains all the information on the device status.

  • Page 154: Logbooks

    Diagnostics and troubleshooting Liquiline System CA80PH 11.9 Logbooks 11.9.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries...
  • Page 155 Liquiline System CA80PH Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Calibration events Chronological list of the calibration events. Show Events are displayed Select a particular event to display more detailed information. Go to date User input Use this function to go directly to a specific time in the •...
  • Page 156 Diagnostics and troubleshooting Liquiline System CA80PH You can view your data logbook entries graphically on the display ("Show plot"). You can also adapt the display to suit your individual requirements: • If you press the navigator button in the graphic display, you are given additional options such as the zoom function and x/y movement of the graph.
  • Page 157 Liquiline System CA80PH Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Main value Read only Displays the main value in which the measured value is recorded Unit Read only Displays the unit. Show Events are displayed Select a particular event to display more detailed information.
  • Page 158 Diagnostics and troubleshooting Liquiline System CA80PH Diagnostics/Logbooks Function Options Info Measured value Read only Displays the measured value that is recorded Log time left Read only Displays the days, hours and minutes until the logbook is full. Please note the instructions regarding the selec- tion of the memory type in the General settings/Log- books menu (-->...

  • Page 159: 11.10 System Information

    Liquiline System CA80PH Diagnostics and troubleshooting 11.10 System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Factory setting Analyzer_serial number Order code Read only You can order identical hardware with this code.
  • Page 160 Diagnostics and troubleshooting Liquiline System CA80PH Diagnostics/System information Function Options Info System modules Depends on the electronics Read only This information is provided for every electronics module available, e.g.: • Description module available. Specify the serial numbers and order • Serial number codes when servicing, for example.

  • Page 161: 11.11 Sensor Information

    Liquiline System CA80PH Diagnostics and troubleshooting 11.11 Sensor information Select the channel you want from the list of channels. Information is displayed in the following categories: • Extreme values Extreme conditions which the sensor has been exposed to up until now, e.g. min./max.

  • Page 162: 11.12 Simulation

    Diagnostics and troubleshooting Liquiline System CA80PH 11.12 Simulation You can simulate values at inputs and outputs for testing purposes: • Current values at current outputs • Measured values at inputs Diagnostics/Simulation Function Options Info Current output x:y Simulation of an output current This menu appears once for each current output.

  • Page 163: 11.13 Systemtest

    Liquiline System CA80PH Diagnostics and troubleshooting Diagnostics/Simulation Function Options Info Temperature -50.0 to +250.0 °C Set the desired simulation value. (-58.0 to 482.0 °F) Factory setting 20.0 °C (68.0 °F) 11.13 Systemtest Diagnostics/Systemtest Function Options Info Analyzer Sample collector Is only displayed if a collecting vessel is provided.

  • Page 164: 11.15 Operating Time Information

    Diagnostics and troubleshooting Liquiline System CA80PH 11.15 Operating time information Diagnostics/Operating time information Function Options Info Operating time filter mats Filter mats Read only Displays the period of usage in days Operating time photometer Photometer Read only Displays the hours of operation in hours...

  • Page 165: 11.16 Firmware History

    Liquiline System CA80PH Diagnostics and troubleshooting 11.16 Firmware history Date Version Changes to the software Documentation: Edition 06/2015 01.05.03 Original software BA01416C/07/EN/01.15 BA01245C/07/EN/02.15 This product uses Lua, which is distributed under the following license: Copyright © 1994–2013 Lua.org, PUC-Rio. Permission is hereby granted, free of charge, to any person obtaining a copy of this software and associated documentation files (the "Software"), to deal in the Software without restriction,...

  • Page 166: Maintenance

    Maintenance Liquiline System CA80PH Maintenance WARNING Process pressure and temperature, contamination, electrical voltage Danger! Risk of serious or fatal injury! ‣ De-energize the device before opening it. ‣ Power can be supplied to switching contacts from separate circuits. De-energize these circuits before working on the terminals.

  • Page 167: Cleaning

    Liquiline System CA80PH Maintenance 12.1 Cleaning VORSICHT Risk of injury from reagents escaping ‣ Clean the system every time before replacing consumables. 12.1.1 Housing Only clean the front of the housing with commercially available cleaning agents. The front is resistant to the following as per DIN 42 115: •...
  • Page 168 Maintenance Liquiline System CA80PH 7. Dry the ends of the hoses with a clean paper towel. 8. Place the ends of the hoses into an empty beaker. 9. Once the operation has stopped, select "Menu/Operation/Maintenance/Decommissioning/Rinse analyzer". 10. Immerse all the hoses (R1, R2, S1, C, P) in a beaker containing approx. 200 ml of distilled water, in order to rinse the system with water.

  • Page 169: Replacing Reagents, Standard And Cleaning

    Liquiline System CA80PH Maintenance 12.2 Replacing reagents, standard and cleaning agent Replacement interval for CA80PH with cooling module: Reagent CY80PH Every 5.5 months Standard solution CY80PHEvery4 months (typically; depending on the calibration interval) Cleaner CY800 Every 5.5 months (typically; depending on the cleaning...

  • Page 170: Zero Point Calibration

    Maintenance Liquiline System CA80PH 14. After the calibration return to "MODE/Continue automatic mode" or "MODE/Start automatic mode", to start normal measurement. 12.3 Zero point calibration 1. Press the "MODE" soft key. Switch to the manual mode if you are not already in this mode.

  • Page 171: Changing The Hose

    Liquiline System CA80PH Maintenance 12.4 Changing the hose Recommendation for the hose change interval: • C-Flex, white Every 12 months You need the following parts: • C-Flex hose, ID 1.6 mm • C-Flex hose, ID 3.2 mm Part of the CAV800 maintenance kit •...

  • Page 172: Changing The Filter Mats

    Maintenance Liquiline System CA80PH 12.5 Changing the filter mats Interval at which the filter mats need to be cleaned: • Depends on the application; recommendation: every 6 months Interval at which the filter mats need to be replaced: • Depends on the application; recommendation: every 12 months You need the following parts: •...
  • Page 173 Liquiline System CA80PH Maintenance 9. Remove the adapter and the dispenser from the dispenser drive. To do so, hold the dispenser by the black block at the lower end and pull it from the metal pin. 10. Screw a new dispenser onto the liquid manager.

  • Page 174: Changing The Liquid Manager

    Maintenance Liquiline System CA80PH 12.7 Changing the liquid manager Interval at which the liquid manager needs to be replaced: • Depends on the application; recommendation: every 4 years You need the following parts: • CAV800-EAxx+PT for CA80PH 1. Rinse the system (see the "Rinsing the system" section).

  • Page 175: Decommissioning

    Liquiline System CA80PH Maintenance 22. The system must be calibrated after a replacement routine. Select "Menu/Setup/Manual operation/Determine calibration factor". 23. Press the soft key "MODE" and select "Continue automatic mode" or "MODE/Start automatic mode". 12.8 Decommissioning If the analyzer has not been in operation for more than 5 days, it must be decommissioned to avoid any damage to the device.

  • Page 176: Repair

    Repair Liquiline System CA80PH Repair 13.1 Spare parts 111 117 128 a0023551 a0023552 a0023558 a0023560 Endress+Hauser...
  • Page 177 Liquiline System CA80PH Repair a0023563 a0023564 Item Kit CA80 Order number Kit CA8x: controller with display 71218395 • Kit instructions, CA8x housing parts Kit CA8x/CAT860: wall holder unit 71218400 • Kit instructions, CA8x housing parts Kit CA8x/CAT860: base of the housing 71218402 •...
  • Page 178 Repair Liquiline System CA80PH Item Kit CA80 Order number Kit CA8x: small fan 40x40 mm 71218481 • Kit instructions, CA8x cooling module Kit CA8x: Peltier fan, large 60x60 mm 71218482 • Kit instructions, CA8x cooling module Kit CA8x: hose fitting, straight, 4 mm 71229910 •...
  • Page 179 Liquiline System CA80PH Repair Item Kit CA80 Order number Kit CA8x: FXAB1 control module 71218504 • Kit instructions, CA8x electronic parts Kit CA8x: DC/DC converter 24V 71218505 • Kit instructions, CA8x electronic parts Kit CA8x: backplane CM44 71239304 • Kit instructions, CA8x electronic parts...

  • Page 180: Return

    The measuring device must be returned if repairs or a factory calibration are required, or if the wrong product has been ordered or delivered. According to legal regulations Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with the medium.

  • Page 181: Accessories

    Liquiline System CA80PH Accessories Accessories The most important accessories that could be delivered at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. 14.1 Sample preparation Liquiline System CAT810 •...

  • Page 182: Maintenance Kit Cav800

    Accessories Liquiline System CA80PH 14.2.2 Standard solution CY80PH 1 l (34 fl.oz.) standard solution in each case with different concentrations of orthophosphate. Blue method: • 1 mg/l PO -P (3.07 mg/l PO ); Order No. CY80PH-E1+TL • 2 mg/l PO -P (6.13 mg/l PO...

  • Page 183: Upgrade Kits Caz800

    Liquiline System CA80PH Accessories 14.5 Upgrade kits CAZ800 Kit for upgrade with sample collecting vessel • Sample collecting vessel with level monitoring, pre-fitted on mounting bracket • Hoses, connection adapters • Activation code • Order No. CAZ800-EAA1 Kit for upgrade from one-channel device to two-channel device •...

  • Page 184: Sensors

    Accessories Liquiline System CA80PH 14.7 Sensors 14.7.1 Glass electrodes Orbisint CPS11D • pH sensor with Memosens technology • Dirt-repellent PTFE junction • Order as per product structure (--> Online Configurator, www.endress.com/cps11d) • Technical Information TI00028C/07/EN Memosens CPS31D • pH sensor with Memosens technology •...
  • Page 185 Liquiline System CA80PH Accessories 14.7.3 ORP sensors Orbisint CPS12D • ORP sensor with Memosens technology • Dirt-repellent PTFE junction; • Order as per product structure (--> Online Configurator, www.endress.com/cps12d) • Technical Information TI00367C/07/EN Ceraliquid CPS42D • ORP sensor with Memosens technology •...
  • Page 186 Accessories Liquiline System CA80PH Tophit CPS491D • ISFET sensor with Memosens technology • Open aperture junction for media with high potential for fouling • Order as per product structure (--> Online Configurator, www.endress.com/cps491d) • Technical Information TI00377C/07/EN 14.7.5 pH/ORP combined sensors Memosens CPS16D •...
  • Page 187 Liquiline System CA80PH Accessories Condumax CLS16D • Hygienic, conductive conductivity sensor for pure water, ultrapure water and applications in hazardous areas • With EHEDG and 3A approval • Order as per product structure (--> Online Configurator, www.endress.com/cls16d) • Technical Information TI00227C/07/EN Condumax CLS21D •...
  • Page 188 Accessories Liquiline System CA80PH 14.7.9 Chlorine sensors CCS142D • Membrane-covered amperometric sensor for free available chlorine • Memosens technology • Measuring range 0.01 to 20 mg/l • Order as per product structure (--> Online Configurator, www.endress.com/ccs142d) • Technical Information TI00419C/07/EN 14.7.10 Ion-selective sensors...

  • Page 189: Additional Functionality

    Liquiline System CA80PH Accessories 14.8 Additional functionality 14.8.1 Hardware extension modules Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module AOR • 2 x relay, 2 x analog output 0/4 to 20 mA • Order No. 71111053 Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module 2R • 2 x relay •...
  • Page 190 Accessories Liquiline System CA80PH Kit CM442/CM444/CM448/CM442R/CM444R/CM448R/CSF48/CA80: Extension module 485 • Ethernet configuration • Can be extended to PROFIBUS DP or Modbus RS485 or Modbus TCP or EtherNet/IP. This requires an additional activation code which can be ordered separately ( ä 190).

  • Page 191: Software

    Liquiline System CA80PH Accessories Activation code for Modbus TCP • Order No. 71135637 Activation code for EtherNet/IP • Order No. 71219871 Kit CA80: activation code for 1st digital sensor input • Order No. 71249548 Kit CA80: activation code for 2nd digital sensor input •...

  • Page 192: Technical Data

    Technical data Liquiline System CA80PH Technical data 15.1 Input 15.1.1 Measured variables , PO -P, P [mg/l, ppm] 15.1.2 Measuring range CA80PH-AAE1: 0.05 to 2.5 mg/l PO (blue method) CA80PH-AAE2: 0.05 to 10 mg/l PO (blue method) CA80PH-AAE3: 0.5 to 20 mg/l PO...

  • Page 193: Output

    Liquiline System CA80PH Technical data 15.1.7 Cable specification (for optional sensors with Memosens technology) Cable type Memosens data cable CYK10 or fixed sensor cable, each with cable end sleeves or M12 round-pin connector (optional) Cable length Max. 100 m (330 ft) 15.2...

  • Page 194: Current Outputs, Active

    Technical data Liquiline System CA80PH EtherNet/IP Signal coding IEEE 802.3 (ethernet) Data transmission rate 10 / 100 MBd Galvanic isolation Connection RJ45, optional M12 (D-encoded) IP address DHCP (default) or configuration via menu 15.2.2 Signal on alarm Adjustable, as per NAMUR Recommendation NE 43 •...

  • Page 195: Relay Outputs

    Liquiline System CA80PH Technical data 15.3.4 Cable specification Cable type Recommended: shielded cable Cable specification Max. 2.5 mm (14 AWG) 15.4 Relay outputs 15.4.1 Electrical specification Relay types • 1 single-pin changeover contact (alarm relay) • 2 or 4 single-pin changeover contacts (optional with extension modules)

  • Page 196: Protocol-Specific Data

    Technical data Liquiline System CA80PH Extension modules Switching voltage Load (max.) Switching cycles (min.) 24 V DC, L/R = 0 to 1 ms 0.1 A 500,000 0.5 A 350,000 150,000 Minimum load (typical) • Min. 100 mA with 5 V DC •...
  • Page 197 Liquiline System CA80PH Technical data 15.5.3 Web server The web server enables full access to the device configuration, measured values, diagnostic messages, logbooks and service data via standard WiFi/WLAN/LAN/GSM or 3G router with a user-defined IP address. TCP port Supported features •...

  • Page 198: Power Supply

    Technical data Liquiline System CA80PH 15.6 Power supply 15.6.1 Supply voltage The analyzer is fitted with a connector with a cable length of 4.3 m (14.1 ft) . When replacing the power cable, pay attention to national regulations concerning electrical safety.

  • Page 199: Performance Characteristics

    Liquiline System CA80PH Technical data 15.7 Performance characteristics 15.7.1 Measured error CA80PH-AAE1: 0.05 to 2.5 mg/l PO +/- 2 % of end of measuring range CA80PH-AAE2: 0.05 to 10 mg/l PO +/- 2 % of end of measuring range CA80PH-AAE3: 0.5 to 20 mg/l PO...

  • Page 200: Environment

    Technical data Liquiline System CA80PH 15.7.8 Reagent requirement • Blue method: approx. 50 μl per reagent and measurement • Yellow method: approx. 115 μl per measurement 15.7.9 Calibration interval 1 to 90 days, depending on the application and ambient conditions 15.7.10 Cleaning interval...

  • Page 201: Process

    Liquiline System CA80PH Technical data 15.8.7 Pollution degree • Cabinet version/analyzer stand: pollution degree 4 • Open installation: pollution degree 2 15.9 Process 15.9.1 Sample temperature 4 to 40 °C (40 to 104 °F) 15.9.2 Consistency of the sample Low solids content (turbidity < 50 FNU) 15.9.3 Sample supply...
  • Page 202 Technical data Liquiline System CA80PH 15.10.3 Materials Parts not in contact with medium Cabinet housing, exterior cover Plastic ASA+PC Open installation, exterior cover Cabinet housing, interior lining Plastic PP Open installation, interior lining Window Safety glass, coated Reagent container Plastic PP...

  • Page 203: Index

    Liquiline System CA80PH Index Cleaner ....... 169 Cleaning ......90, 167 Accessories Chemoclean .
  • Page 204 Liquiline System CA80PH Pollution degree ..... . 201 Relative humidity ..... 200 Data administration Storage temperature .
  • Page 205 Liquiline System CA80PH Measurement parameter list ....82 Measuring cable......183 Identification Measuring range .
  • Page 206 Liquiline System CA80PH Sensors Chlorine ......188 Pending diagnostic message....153 Conductivity, conductive .
  • Page 207 Liquiline System CA80PH Unlocking operating keys ....54 Update Firmware ......81 Measurement parameter list .
  • Page 208 www.addresses.endress.com...

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