Subscribe to Our Youtube Channel
Related Manuals for Sullair SUPERVISOR I
Summary of Contents for Sullair SUPERVISOR I
- Page 1 SUPERVISOR INSTRUCTION MANUAL Part Number 02250051--- 610 eSullair Corporation, 1994 Effective 1/94...
- Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
-
Page 3: Table Of Contents
2.2 INSTRUMENTATION, FUNCTIONAL DESCRIPTION 2.3 GENERAL 2.4 PURPOSE OF CONTROLS 2.5 AUTOMATIC OPERATION 2.6 SUPERVISOR I OUTPUT RELAYS 2.7 SUPERVISOR I SPECIAL FUNCTION INPUTS 2.8 SUPERVISOR I AUXILIARY DIGITAL INPUTS 2.9 OPTIONAL FACTORY CONFIGURATIONS Section 3 PROGRAMMING PROCEDURES 3.1 SUPERVISOR I MICROCONTROLLER... -
Page 5: General
1.3 DECALS so. DO NOT attempt to operate the compressor with Figure 1-1. The Supervisor I control panel con- a known unsafe condition. Tag the compressor and tains several decals which contain necessary in- render it inoperative by disconnecting and locking formation for safe performance. - Page 6 Section 1 SAFETY Figure 1-1 Decals * OSHA and FDA guidelines are superceded by any Federal, State or Local regulations whenever applicable.
-
Page 7: Introduction
Section 2 DESCRIPTION 2.1 INTRODUCTION stream from the check valve and continually moni- Your compressor is equipped with a Supervisor I mi- tors the plant air pressure. croprocessor controller, replacing the standard S The sump pressure transducer (P1) monitors electro-mechanical... -
Page 8: General
“DP1” pad. When a differen- 2.3 GENERAL tial of 10 PSID (0.7 bar) is reached, the message While Sullair has built into this compressor a com- “SEPARATOR MAINT RQD” is displayed and the prehensive array of controls and indicators to as- DP1 LED will flash. -
Page 9: Automatic Operation
DRAIN SOLENOID VALVE Controlled by the drain time and drain interval timers, this contact is used to control an optional condensate drain solenoid valve. 2.7 SUPERVISOR I SPECIAL FUNCTION INPUTS PARAMETER OPERATION REMOTE STOP/START (J1/1-2) Closing this contact initiates the STOP mode. Opening this contact permits a compressor start if permissives are satisfied. -
Page 10: Supervisor I Auxiliary Digital Inputs
“C” range, close terminals 1-2 on additional input A. MULTIPLE PRESSURE RANGES board. All ranges may be programmed irrespective Supervisor I offers the convenience of programming of the range selected for operation. 1, 2, or 3 UNLOAD/LOAD pressure ranges that can be enabled at the flip of a switch. -
Page 11: Supervisor I Microcontroller Programming
Section 3 PROGRAMMING PROCEDURES 3.1 SUPERVISOR I MICROCONTROLLER PRO- message display through the various program- GRAMMING mable parameters. The cursor pad (Y) is used to Several display and operational functions are user change parameter values. A built-in timed delay fea- programmable from the Supervisor keypad. -
Page 12: Motor Rotation Direction Check
Section 4 START-- UP PROCEDURES 4.1 MOTOR ROTATION DIRECTION CHECK 5. Check for possible leaks in piping. After the electrical wiring has been done, it is neces- 6. Slowly close the shut-off valve and check that the sary to check the direction of the motor rotation. maximum pressure (P2) and pressure differen- With the control system in MANUAL mode, press tial (P2) are correctly programmed. -
Page 13: Control System Adjustment
Should your problem persist after making the rec- to operating mode status after 5 seconds of inactiv- ommended check, consult your nearest Sullair Dis- ity. While scrolling with the PROG pad, all existing tributor or the Sullair Corporation factory Service user programmable values will be displayed. -
Page 14: Troubleshooting Guide
(specified on nameplate). Low Incoming Voltage Consult power company. The Sullair Supervisor will provide indication of most maintenance problems if control power has not been lost. Shutdowns will occur upon a faulty condition or a bad sender condition. - Page 15 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.2 TROUBLESHOOTING GUIDE (continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS DOWN WITH AIR DEMAND PRESENT (cont’d.) Low Fluid Pressure (“Low Pressure P3” display) Check fluid level. Low Water Pressure Check starting switch gear. (“Fan OL/Low Water“ display) Check the cooling fan motor or water flow system.
-
Page 16: Message Display Definitions
Section 5 MAINTENANCE AND TROUBLESHOOTING 5.3 MESSAGE DISPLAY DEFINITIONS These messages can be displayed in any one of five In addition to programming prompts, the 20-charac- languages; English, French, Spanish, German or ter electro-luminescent display provides information Italian. The following table explains what each mes- regarding machine status and trouble conditions. - Page 17 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4 TROUBLE INDICATION SETPOINTS (Cont’d.) CONDITION/DISPLAY CAUSE Low Oil Pressure P3 Shutdown Min Press P3 is factory preset at 10 PSIG. (Injection Oil Pressure) Factory adjustable 3 - 145 PSIG. Requires LOW PRESSURE P3 clearing of shutdown by pressing ON/OFF once to reset.
- Page 18 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4 TROUBLE INDICATION SETPOINTS (Cont’d.) CONDITION/DISPLAY CAUSE Fan Overload/Low Water Pressure Shutdown of canopy or cooler fan motor FAN OL/LOW WATER overload as well as water pressure switch for water-cooled machines. Normally closed contact wired to J1/9-10. (Water pressure switch is normally open and closes with 10 PSIG minimum water pressure.
- Page 20 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1-- 800-- SULLAIR (U.S.A. Only) or 1-- 219-- 879-- 5451 FAX: (219) 874-- 1273 FAX: (219) 874-- 1835 (Parts) FAX: (219) 874 -- 1805 (Service) Printed in U.S.A.
Need help?
Do you have a question about the SUPERVISOR I and is the answer not in the manual?
Questions and answers