Sullair Supervisor II Instruction Manual
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Sullair Supervisor II Instruction Manual

Sullair Supervisor II Instruction Manual

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SUPERVISOR
II
INSTRUCTION MANUAL
ALL MODELS
Part Number 02250071---398
eSullair Corporation,

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Summary of Contents for Sullair Supervisor II

  • Page 1 SUPERVISOR INSTRUCTION MANUAL ALL MODELS Part Number 02250071---398 eSullair Corporation,...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    PAGE SAFETY 1.1 GENERAL 1.2 ELECTRIC SHOCK 1.3 DECALS Section 2 SUPERVISOR II DESCRIPTION 2.1 BASIC INTRODUCTION 2.2 KEYPAD --- ALL MODELS 2.3 STATUS DISPLAYS---SEE 2.3A THROUGH 2.3F FOR SPECIFIC MODELS 2.3A STATUS DISPLAYS --- ES---8 2.3B STATUS DISPLAYS --- LS---12, LS---16, LS---20 LS---20S, LS---25 AND EUROPE 2.3C STATUS DISPLAYS --- LS---25S &...
  • Page 4 TABLE OF CONTENTS Section 5 PAGE MAINTENANCE AND TROUBLESHOOTING 5.1 MAINTENANCE INTRODUCTION 5.2 DAILY OPERATION 5.3 TROUBLESHOOTING INTRODUCTION 5.4 TROUBLESHOOTING GUIDE---SEE 5.4A THROUGH 5.4D FOR SPECIFIC MODELS 5.4A TROUBLESHOOTING GUIDE --- ES---8 5.4B TROUBLESHOOTING GUIDE --- LS---12, LS---16, LS---20 LS---20S, LS---25 AND EUROPE 5.4C TROUBLESHOOTING GUIDE --- LS---16T &...

  • Page 5: General

    1.3 DECALS NEVER start the compressor unless it is safe to do See Figure 1---1. The Supervisor II control panel so. DO NOT attempt to operate the compressor contains several decals which contain necessary with a known unsafe condition. Tag the compres- information for safe performance.
  • Page 6 Section 1 SAFETY Figure 1 ---1 Decals...
  • Page 7 Section 2 SUPERVISOR II DESCRIPTION Figure 2 ---1 Supervisor II Panel --- All Models Except DS ---13...
  • Page 8 Section 2 SUPERVISOR II DESCRIPTION Figure 2 ---1A Supervisor Panel --- DS ---13...

  • Page 9: Basic Introduction

    SUPERVISOR II DESCRIPTION 2.1 BASIC INTRODUCTION mode to increment a value. Refer to Figure 2---1. The Supervisor II has a two line display to show temperature, pressure and sta- tus. It has a keypad for operating the compressor, programming the control points and selecting dis- plays.

  • Page 10: B Status Displays

    Section 2 SUPERVISOR II DESCRIPTION If there are alarms active they will alternately be S Next to last fault log. This shows the fault shown with the default display. The machine status on the first line and the run hours when the will be displayed for 2 seconds then the alarms for 2 fault occcured.
  • Page 11 Section 2 SUPERVISOR II DESCRIPTION If there are alarms active they will alternately be S Next to last fault log. This shows the fault shown with the default display. The machine status on the first line and the run hours when the will be displayed for 2 seconds then the alarms for 2 fault occcured.

  • Page 12: D Status Displays

    Section 2 SUPERVISOR II DESCRIPTION If there are alarms active they will alternately be T2 210 shown with the default display. The machine status MAX 235 will be displayed for 2 seconds then the alarms for 2 seconds each. For example: S Oil temperature and the maximum limit.
  • Page 13 Section 2 SUPERVISOR II DESCRIPTION S FULL LD --- Machine is running and fully S Oil differential pressure and the minimum loaded. This state is only displayed if the limit. If the pressure goes below the limit a machine has a full load valve.
  • Page 14 Section 2 SUPERVISOR II DESCRIPTION S Last fault log. This shows the fault on the If there are alarms active they will alternately be first line and the run hours when the fault shown with the default display. The machine status occcured.

  • Page 15: F Status Displays

    Section 2 SUPERVISOR II DESCRIPTION The machine may start at any time. T2 210 MAX 235 S STARTING --- Machine is trying to start. S Oil temperature and the maximum limit. S OFF LOAD --- Machine is running and off If the temperature exceeds the limit a T3 HI loaded.

  • Page 16: Lamp Indicators --- All Models

    Section 2 SUPERVISOR II DESCRIPTION S Next to last fault log. This shows the fault P3 65 on the first line and the run hours when the P4 69 fault occcured. S Interstage discharge temperature. Shuts T1 HI off the compressor it T1 exceeds T1 MAX @2 204 and system status will display T1 HI.
  • Page 17 Section 2 SUPERVISOR II DESCRIPTION AUTO --- If lit steady, the compressor is running and in auto mode. If flashing, indicates that the com- pressor is armed but stopped because of restart timer not expired, remote stop or sequence stop.
  • Page 18 NOTES...

  • Page 19: Standard Parameter Setup

    The following parameters are only available on de- ing at the same time after power up, or to luxe model Supervisor II. delay start until other equipment is started. If disabled the machine will not automati- cally start after power up.

  • Page 20: Operating The Compressor

    SEQ HRS SEQUENCING MODES 1000 The following is a brief description of sequencing modes, for details see the Supervisor II Sequenc- 3.3 OPERATING THE COMPRESSOR ing & Protocol Manual (P/N 02250057---696). Before operating the compressor the operating pa- S DISABLED --- Responds to status and...

  • Page 21: Purpose Of Controls

    Section 3 COMPRESSOR OPERATION parameter change messages via the ded to do so by a message. This mode is RS485 network but will not respond to used to control the machine from a master start, stop, load or unload messages. computer.
  • Page 22 NOTES...

  • Page 23: Initial Start

    Section 4 START---UP PROCEDURES 4.1 MOTOR ROTATION CHECK 4.2 INITIAL START---UP PROCEDURE After the electrical installation has been done, it is The following procedure should be used to make necessary to check the direction of motor rotation. the initial start---up of the compressor. 1.
  • Page 24 NOTES...

  • Page 25: Maintenance Introduction

    During the initial start---up or servicing of the pack- Should your problem persist after making the rec- age, fluid may have to be added to the sump vessel ommended check, consult your nearest Sullair rep- to restore an adequate level. Frequent fluid addi- resentative or the Sullair Corporation.
  • Page 26 Air Demand Exceeds Supply Check air service lines for open valves or leaks. Inlet Air Filter Clogged Check for maintenance message on Supervisor II display. Inspect and/or change element. Inlet Valve Not Fully Open Check actuation and butterfly disc position.
  • Page 27 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4B --- TROUBLESHOOTING GUIDE --- LS---12; LS---16; LS---20; LS---20S; LS---25 and EUROPE SYMPTOM PROBABLE CAUSE REMEDY T1 HI Message Discharge Temperature Exceeded 225˚ F (107 ˚ C) for Pre---Alarm Discharge Temperature Exceeded 235˚ F (113˚C) for Shutdown Ambient Temperature Exceeded Improve local ventilation (i.e., 105˚...
  • Page 28 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4B --- TROUBLESHOOTING GUIDE --- LS---12; LS---16; LS---20; LS---20S; LS---25 and EUROPE (Continued) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE RISES ABOVE UNLOAD SETTING Pressure Sensor P2 at Fault Check connections from trans--- ducer. If adequate, replace transducer.

  • Page 29: C Troubleshooting Guide

    Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4C TROUBLESHOOTING GUIDE --- LS---16T & LS---20T (Continued) SYMPTOM PROBABLE CAUSE REMEDY P1 HI Message Control Air Signal Leaks Check tube work feeding control (Continued) signal for leaks Control Air Signal Filter Clogged Service filter assembly SEP MNTN Message Plugged separator Replace separator elements.
  • Page 30 P3 LOW Oil Pressure Falls Below 40 psig (2.8 bar) While Package is Running Because: Oil Pump Malfunctioned Consult Sullair Service Dept. Oil Filter Clogged Replace filter element. Oil Temperature Too Low Check state of globe valve feeding oil cooler. In cold ambient envi--- roments below 40_F (4_C) sump heating may be required.
  • Page 31 Air Demand Exceeds Supply Check air service lines for open valves or leaks. Inlet Air Filter Clogged Check for maintenance message on Supervisor II display. Change element. Inlet Air Valve Not Fully Open Check actuation and butterfly disc position. Transducer P2 Malfunction Check connections from trans--- ducer.

  • Page 32: Note On Transducers

    (6.7 bar) refers to the current value of P1).To make 5.5 CALIBRATION adjustments, Press the “Y” (UP ARROW) key to in- The Supervisor II has software calibration of the crease the value, press the “B ” (DOWN ARROW pressure and temperature probes. This calibration / LAMP TEST) key to decrease the value.

  • Page 33: Procedure For Ordering Parts

    ORDERING PARTS 6.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, fax or phone numbers below.
  • Page 34 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33- -477968470 PRC POST CODE 518068 Fax: 33- -477968499 Telephone: 755- -6851686...

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