Related Manuals for Sullair 02250160-842
Summary of Contents for Sullair 02250160-842
- Page 1 WS CONTROLLER INSTRUCTION MANUAL KEEP FOR FUTURE REFERENCE Part Number 02250160-842 ©Sullair Corporation...
- Page 2 Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
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Page 3: Table Of Contents
TABLE OF CONTENTS OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL 1. SAFETY ................................1 INTRODUCTION............................1 ELECTRICAL SHOCK ..........................1 VARIABLE SPEED DRIVE........................1 DECALS ..............................1 EMERGENCY STOP ..........................2 2. STARTUP PROCEDURES..........................5 INTRODUCTION............................5 WS CONTROLLER PANEL LAYOUT....................... 5 WS START UP PROCEDURES ....................... -
Page 5: Safety
SAFETY INTRODUCTION Sullair Corporation and its subsidiaries design and manufacture all of their products so they can be operated safely. However, the responsibility for safe operation rests with those who use and maintain these products. For safe machine operation it is vitally important to review all safety precautions noted in the Safety Section of the compressor’s... -
Page 6: Emergency Stop
Section 1 SAFETY or modified. If a decal becomes damaged, contact your nearest Sullair Distributor or the Sullair Corporation factory Service Department for replacement parts. Note: When ordering new decals, use part number printed on the decal face. EMERGENCY STOP A large red Emergency Stop (E-STOP) button is located near the controller panel. - Page 7 Section 1 SAFETY Figure 1.1B Safety Decals and Part Numbers decal, warning auto start 250017-903 decal, danger breath air (I) 250027-935 sign, warning “food grade” lube 250003-144 decal, auto start 041065 (I) OSHA and FDA guidelines are superseded by any Federal, State or Local regulations whenever applicable.
- Page 8 Section 1 SAFETY NOTES...
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Page 9: Startup Procedures
Section 2 STARTUP PROCEDURES STARTUP PROCEDURES INTRODUCTION This compressor is equipped with an WS Controller for controlling the compressor system operation, setting the machine parameters and performing maintenance operations. The WS Controller is designed for the safe operation and protection of the compressor system. -
Page 10: Ws Start Up Procedures
Section 2 STARTUP PROCEDURES WS START UP PROCEDURES 2.3.1 COMPRESSOR MOTOR ROTATION DIRECTION CHECK (at installation) After the compressor has been installed and the electrical wiring is completed, perform following steps to verify the direction of the compressor motor rotation. 1. -
Page 11: Subsequent Start-Up Procedure
Section 2 STARTUP PROCEDURES 3. Slowly open the shut-off valve to the service line. 4. Press the START pad to start the compressor. Compressor will begin operating in the default mode (Automatic) set at the factory. 5. Check for possible leaks in piping. 6. - Page 12 Section 2 STARTUP PROCEDURES NOTES...
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Page 13: Adjustments
Section 3 ADJUSTMENTS ADJUSTMENTS INTRODUCTION This section describes steps for using the WS Controller to modify specific parameters that control the machine operation. NOTE Control parameters described in this manual are those which can be adjusted via the WS Controller. Additional parameters that control the operation the compressor and sequencing of multiple machines can be viewed and edited using the WS PC User Interface. -
Page 14: User Adjustable Control Parameters
Drain Interval Mins. - Set interval in minutes between activation of the drain cycle for machines equipped with an electric solenoid drain. This does not apply to the Sullair SCD zero loss drain, which is not controlled or monitored by the WS Controller. - Page 15 Section 3 ADJUSTMENTS Figure 3.1 Controller Display Flow Diagram NORMAL VIEW Compressor Status: Temperature 1 Compressor Status: Sump Pressure Compressor Status: Line Pressure Compressor Status: Separator Pressure Δ Compressor Status: Run Hours Show Setting Change Setting Unload Pressure Unload Pressure (ENTER) Show Setting Change Setting...
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Page 16: Calibration Of P2 Pressure Transducers
Section 3 ADJUSTMENTS CALIBRATION OF P2 PRESSURE TRANSDUCERS The compressor is equipped with a pressure transducer that measures the output line (P2) pressure. Over time, the pressure transducer may vary slightly producing an inaccurate reading at the controller. Periodically and prior to operating multiple controllers in a sequence, the controller should be re-calibrated to reflect the same measurement of P2 pressure through out the system. -
Page 17: Ws Controller Description
Section 4 WS CONTROLLER DESCRIPTION WS CONTROLLER DESCRIPTION INTRODUCTION This section describes the components of the WS Controller, the function of each component, and the various types of displays that may appear on the display screen. Descriptive lists of all messages appearing in the display are also provided. TOUCH PAD BUTTON DESCRIPTION The WS Controller Panel has five touch pads that allow the operator control of the compressor and enable adjustment of the machine operating parameters. -
Page 18: Display Screen
Section 4 WS CONTROLLER DESCRIPTION (RED LED) - Lights when a compressor fault has Fault Warning Indicator occurred. The indicator will remain lit and the compressor will remain inoperative until the fault condition is remedied. The controller display screen will indicate FAULTED and periodically a brief description of the cause of the fault. -
Page 19: Compressor Adjustment View - Control Parameters
Section 4 WS CONTROLLER DESCRIPTION Listed below are compressor attributes that may be viewed in the Compressor Status View. This list will vary based on specific machine configurations. Temperature 1 - Displays the current compressor temperature at temperature probe 1. Temperature 2 - Displays the current compressor temperature at temperature probe 2. -
Page 20: Operating States
Section 4 WS CONTROLLER DESCRIPTION The active operating mode of the compressor appears on the lower line of the display screen’s Normal View. See Figure 4.4. Figure 4.4 Compressor Operating Mode Display 70 ° F AU TO MA T IC Automatic Mode (Normal View) The compressor operating modes are described below:... - Page 21 Section 4 WS CONTROLLER DESCRIPTION Text descriptions of operating states appear periodically on the lower line of the display screen while in Normal View. See Figure 4.5. The leading line will read “The Compressor is” below which the operating state description will be displayed. Figure 4.5 Controller Display Normal View: Operating State 70 °...
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Page 22: Normal View Service Reminders
Section 4 WS CONTROLLER DESCRIPTION NORMAL VIEW SERVICE REMINDERS Service reminders may alternately appear in the Normal View display. See Figure 4.6. The Service Reminder screen is indicated by the words “Recommended Service:” appearing on the second line of the display. The bottom line displays a brief description of the recommended service required. -
Page 23: Fault Messages
Section 4 WS CONTROLLER DESCRIPTION The list below provides an explanation of the Warning Messages that may appear in the display when an error occurs. High Oil Filter dP - Indicates the oil filter pressure differential is high. The oil filter needs to be checked or changed. - Page 24 Section 4 WS CONTROLLER DESCRIPTION The list below provides an explanation of the Fault Messages that may appear when problems occur. Refer to Section 5, Troubleshooting, for instructions on actions to be taken when a fault condition occurs. Aux Motor Overload - The auxiliary motor overload relay has been tripped due to a power overload in the auxiliary motor.
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Page 25: Troubleshooting
Check for parts damaged by heat or an electrical short circuit, usually apparent by discoloration or a burnt odor. Should your problem persist after making the recommended check, consult your nearest Sullair Distributor or the Sullair Corporation factory Service Department. NOTE Sections portray common systematic problems that can occur during controller operation. -
Page 26: Troubleshooting Guide
Change Oil Maintenance due. Change Oil Filter Change Separator Controller Watchdog Controller fault. Contact Sullair Factory Service. E-Stop Push Button E-Stop Button Active. Release button. Faulty E-Stop Button. Check wiring. High Air Filter ΔP Differential Pressure Across Replace filter. - Page 27 Clean cooler tubes and shell. If plugging persists, use cleaner water. Temp probe or sensor failure. Check sensor and wiring. Illegal State Controller fault. Contact Sullair Factory Service. Internal Com Error Module Network Error; Check wiring. Communication has failed between the Display Module, I/O Module and other modules.
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Page 28: Machine Behavior After A Power Interruption
Check starter and control wiring. Faulty auxiliary contact. Check contact and contact wiring. UI Voltage too High Controller fault. Contact Sullair Factory Service. UI Voltage too Low Controller fault. Contact Sullair Factory Service. User Option Switch User furnished switch has Check function of optional device. - Page 29 Section 5 TROUBLESHOOTING...
- Page 31 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 www.sullaireurope.com Fax: 755-6853473 www.sullair-asia.com...
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