Related Manuals for Sullair Supervisor IE
Summary of Contents for Sullair Supervisor IE
- Page 1 SUPERVISOR INSTRUCTION MANUAL KEEP FOR FUTURE REFERENCE Part Number 02250084---980 Sullair Corporation...
- Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
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Page 3: Table Of Contents
2.2 INSTRUMENTATION, FUNCTIONAL DESCRIPTION 2.3 GENERAL 2.4 PURPOSE OF CONTROLS 2.5 AUTOMATIC OPERATION 2.6 SUPERVISOR IE OUTPUT RELAYS 2.7 SUPERVISOR IE SPECIAL FUNCTION INPUTS 2.8 SUPERVISOR IE AUXILIARY DIGITAL INPUTS 2.9 OPTIONAL FACTORY CONFIGURATIONS 2.10 SPECIAL SOFTWARE VERSION Section 3 PROGRAMMING PROCEDURES 3.1 SUPERVISOR IE MICROCONTROLLER... - Page 4 TABLE OF CONTENTS Section 6 PAGE CALIBRATION 6.1 CALIBRATION OF PRESSURE INPUTS 6.2 CALIBRATION OF TEMPERATURE INPUTS Section 7 REPLACEMENT PARTS 7.1 REPLACEMENT PARTS FOR SUPERVISOR 7.2 REPLACEMENT SENSORS Section 8 WIRING DIAGRAMS 8.1 WIRING DIAGRAM---MASTER CONTROL WATER--- COOLED COMPRESSOR 8.2 WIRING DIAGRAM---WYE---DELTA, AIRCOOLED COMPRESSOR 8.3 WIRING DIAGRAM---FULL VOLTAGE, WATERCOOLED...
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Page 5: General
If a decal becomes dam- locking out all power at source or otherwise dis- aged, contact your nearest Sullair Distributor or the abling its prime mover so others who may not know Sullair Corporation factory Service Department for... - Page 6 Section 1 SAFETY Figure 1 ---1 Decals DANGER * OSHA and FDA guidelines are superceded by any Federal, State or Local regulation whenever applicable.
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Page 7: Introduction
Section 2 DESCRIPTION 2.1 INTRODUCTION stream from the check valve and continually moni- Your compressor is equipped with a Supervisor IE tors the plant air pressure. microprocessor controller, replacing the standard S The sump pressure transducer (P1) monitors electro-mechanical control pushbuttons, the sump/unit discharge pressure. -
Page 8: General
S Separator differential pressure can be dis- 2.3 GENERAL played by pressing the “ΔP1” pad. When a differ- While Sullair has built into this compressor a com- ential of 10 PSID (0.7 bar) is reached, the message prehensive array of controls and indicators to as- “SEPARATOR MAINT RQD”... -
Page 9: Automatic Operation
DRAIN SOLENOID VALVE Controlled by the drain time and drain interval timers, this contact is used to control an optional condensate drain solenoid valve. 2.7 SUPERVISOR IE SPECIAL FUNCTION INPUTS PARAMETER OPERATION REMOTE STOP/START (J1/1-16) Opening this contact initiates the STOP mode. Clos- ing this contact permits a compressor start if permis- sives are satisfied. -
Page 10: Supervisor Ie Auxiliary Digital Inputs
Section 2 DESCRIPTION 2.7 SUPERVISOR IE SPECIAL FUNCTION INPUTS (Continued) PARAMETER OPERATION RS 232 SERIAL PORT (J4) Full 2-way communication and control that provides analog display transmission, signal status and com- pressor status indication, as well as remote STOP/ START via computer. A great tool for preventive main- tenance programs and customer DCS management packages. -
Page 11: Special Software Version
Section 2 DESCRIPTION AUXILIARY DRY CONTACTS: ON EXISTING RELAY CONTACTS K6 -T2 reference reached (factory configured J10 Slot #7) option) non-latching with a 20_F (11_C) deadband. Adjustable setpoint K7 - P1/T1 Prealarm Indicates at 98% of Max Press P1 shutdown. Does not latch. - Page 12 Section 2 DESCRIPTION PARAMETER OPERATION CONTROL LOGIC (Cont’d.) After REMOTE STOP/START is armed (pressing ON/ OFF key), relay K8 will energize to indicated REMOTE enabled for MASTER CONTROL. This relay will deen- ergize if the compressor is stopped manually or on a fault.
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Page 13: Supervisor Ie Microcontroller Programming
Section 3 PROGRAMMING PROCEDURES 3.1 SUPERVISOR IE MICROCONTROLLER PRO- message display through the various program- GRAMMING mable parameters. The cursor pad (Y) is used to Several display and operational functions are user change parameter values. A built---in timed delay programmable from the Supervisor keypad. Re- feature returns the message display to operation peatedly pressing the “PROG”... -
Page 14: Factory Programming
Section 3 PROGRAMMING PROCEDURES 3.1 SUPERVISOR IE MICROCONTROLLER PROGRAMMING (Continued) PARAMETER (IN SEQUENTIAL ORDER) OPERATION UNLOAD TIME Adjusts timed stop function if compressor is running unloaded for 0 to 60 minutes. WYE TO DELTA TIME Adjusts transition timer for Wye---Delta starters from 0 to 30 seconds. - Page 15 Section 3 PROGRAMMING PROCEDURES 3.2 FACTORY PROGRAMMING (Continued) PARAMETER (IN SEQUENTIAL ORDER) OPERATION ENABLE DEFAULT When OFF is selected, the analog display selected will remain until that key is pressed again. the 5 se- cond time out is defeated. Default is OFF. ENABLE USER Default is OFF.
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Page 16: Motor Rotation Direction Check
Section 4 START---UP PROCEDURES 4.1 MOTOR ROTATION DIRECTION CHECK 5. Check for possible leaks in piping. After the electrical wiring has been done, it is nec- 6. Slowly close the shut---off valve and check that essary to check the direction of the motor rotation. the maximum pressure (P2) and pressure differ- With the control system in MANUAL mode, press ential (P2) are correctly programmed. -
Page 17: Control System Adjustment
Section 5 MAINTENANCE AND TROUBLESHOOTING 5.1 CONTROL SYSTEM ADJUSTMENT ues will be entered when the display is returned to Refer to Figure 2 --- 1. Before starting the c ompres - operating mode condition by continuing to press sor, but with power applied, press the PROG pad PROG through the end of the PROGRAMMING on the Supervisor panel three times to enter the menu or allowing the display to automatically re-... -
Page 18: Trouble Indication Setpoints
Section 5 MAINTENANCE AND TROUBLESHOOTING 5.3 TROUBLE INDICATION SETPOINTS CONDITION/DISPLA Y CAUSE P1 High Discharge Pressure Shutdown Default is 135 PSIG (9.3 bar), factory settable for HIGH PRESSURE P1 high pressure machines. 50 (3.5 bar) --- 200 PSIG (13.8 bar) Machine will shut down and must be cleared and reset by pressing ON/OFF once before restart is possible. - Page 19 Should your problem persist after making the rec- cally analyzed before undertaking any repairs or ommended check, consult your nearest Sullair Dis- component replacement procedures. tributor or the Sullair Corporation factory Service A detailed visual inspection is worth performing for...
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Page 20: Troubleshooting Guide
(specified on nameplate). Low Incoming Voltage Consult power company. The Sullair Supervisor will provide indication of most maintenance prob- lems if control power has not been lost. Shut- downs will occur upon a faulty condition or a bad sender condition. - Page 21 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4 TROUBLESHOOTING GUIDE (Cont’d.) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS DOWN Low Fluid Pressure WITH AIR DEMAND PRESENT (“Low Pressure P3” display) Check fluid level. (cont’d.) Low Water Pressure Check starting switch gear. (“Fan OL/Low Water“ display) Check the cooling fan motor or water flow sys- tem.
- Page 22 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4 TROUBLESHOOTING GUIDE (Cont’d.) SYMPTOM PROBABLE CAUSE REMEDY ALL THE SUPERVISOR’S LED’S With a voltmeter, make sure that power (120vac) AND DISPLAYS REMAIN ”DEAD” is actually present between terminals 45 and 46 of AFTER POWER HAS BEEN AP- connector J8 on the power supply board.
- Page 23 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4 TROUBLESHOOTING GUIDE (Cont’d.) SYMPTOM PROBABLE CAUSE REMEDY THERE IS A MAINTENANCE OR Verify that ribbon cable is properly connected to SHUTDOWN MESSAGE EVEN the input board. THROUGH THE COMPRESSOR Verify that input board is properly addressed. IS RUNNING PROPERLY.
- Page 24 Section 5 MAINTENANCE AND TROUBLESHOOTING 5.4 TROUBLESHOOTING GUIDE (Cont’d.) SYMPTOM PROBABLE CAUSE REMEDY THE ”ON LOAD” AND ”DRAIN” SOLENOID VALVES DO NOT OP- The LED’s of the corresponding relays are off: ERATE. Change relay output board. Change ribbon cable. Change the microprocessor board. The LED’s of the corresponding relays are on: Bridge terminal 50 with terminal 51 and terminal 52 with terminal 53 on the J10 output connector.
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Page 25: Calibration Of Pressure Inputs
Section 6 CALIBRATION 6.1 CALIBRATION OF PRESSURE INPUTS (IDEN- CALIBRATIONS TIFIER---GEA6) Remove tube connections to the pressure trans- ducers and connect a gauge calibrator to the trans- SETUP ducer P1. Set the Supervisor display to view P1. With machine not running and the Emergency With 0 psi applied, adjust the zero pot for Channel A Stop pushbutton depressed, power up the control- to get O on the display. -
Page 26: Calibration Of Temperature Inputs
Section 6 CALIBRATION 6.2 CALIBRATION OF TEMPERATURE INPUTS WARNING: Do not reverse connect the tem- perature card to the ribbon cable because (BOARD IDENTIFIER GEA5) damage will occur to the Supervisor. In order to calibrate a temperature of input board, one must have a PT 100 sensor simulator device, Connect the calibrating device to BEIA thru and a small screwdriver. -
Page 27: Replacement Parts For Supervisor
Section 7 REPLACEMENT 7.1 REPLACEMENT PARTS FOR SUPERVISOR IE CONTROLLER SUPERVISOR IE CONTROLLER 02250050-761 8 CONTACT DIGITAL INPUT BOARD 250041-052 8 CONTACT RELAY OUTPUT BOARD 250041-053 POWER SUPLY BOARD 250041-054 DISPLAY BOARD 250041-055 MICROPROCES SOR BOARD 250041-056 KEYPAD 250041-057 METAL CASE... - Page 28 Section 8 WIRING DIAGRAMS 8.1 WIRING DIAGRAM---MASTER CONTROL, WATER COOLED COMPRESSOR...
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Page 29: Wiring Diagram
Section 8 WIRING DIAGRAMS 8.2 WIRING DIAGRAM---WYE DELTA, AIRCOOLED COMPRESSOR... - Page 30 Section 8 WIRING DIAGRAMS 8.3 WIRING DIAGRAM---FULL VOLTAGE, WATERCOOLED COMPRESSOR...
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Page 31: Wiring Diagram
Section 8 WIRING DIAGRAMS 8.4 WIRING DIAGRAM---FULL VOLTAGE, AIRCOOLED COMPRESSOR... - Page 32 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. ROOM 2304A Chemin de Genas BP 639 Shartex Plaza Ctr. 69800 Saint Priest, France No. 88 Zun Yi Nan Rd. Telephone: 33---72232425 Shanghai, P .R.C. FAX: 33---78907168 Telephone: 21---2192066 FAX: 21---2196568...
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