Related Manuals for IFM ZZ0814
Summary of Contents for IFM ZZ0814
- Page 1 Instructions for set-up RF-identification system ZZ0814 ZZ0815 ZZ0816 ZZ0817 Incoming/outgoing goods...
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Page 2: Table Of Contents
Connecting the ZZ0814 ........ -
Page 3: Preliminary Note
Death or serious irreversible injuries may result. 1.3 Legal and copyright information © All rights reserved by ifm electronic gmbh. No part of these instructions may be reproduced and used without the consent of ifm electronic gmbh. All product names, pictures, companies or other brands used are the property of the respective rights... -
Page 4: Safety Instructions
ZZ0814 ZZ0815 ZZ0816 ZZ0817 2 Safety instructions • The unit described is a subcomponent for integration into a system. – The system architect is responsible for the safety of the system. – The system architect undertakes to perform a risk assessment and to create documentation in accordance with legal and normative requirements to be provided to the operator and user of the system. -
Page 5: Intended Use
ZZ0814 ZZ0815 ZZ0816 ZZ0817 3 Intended use The ZZ081x set is a system to detect incoming and outgoing goods in outdoor and indoor areas. The incoming and outgoing goods are equipped with ID tags and are recorded by RFID read/write heads. -
Page 6: Items Supplied
The device is supplied without installation and connection accessories. Available accessories: www.ifm.com. The optimum function is not ensured when using components from other manufacturers. Scope of delivery ZZ0814, ZZ0815 (detect loading direction via O3D 3D sensor) Article ZZ0814 master gate... - Page 7 ZZ0814 ZZ0815 ZZ0816 ZZ0817 Article ZZ0816 master gate ZZ0817 extension gate Description AL3050 Ethernet switch (M12) AL1122 IO-Link master with EtherNet/ IP interface OGP700 Laser retro-reflective sensor E20722 Reflector for retro-reflective laser sensor DV2510 5-segment light tower EVC108 Connection cable...
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Page 8: Function
ZZ0814 ZZ0815 ZZ0816 ZZ0817 5 Function The ZZ081x set is a system to detect incoming and outgoing goods in outdoor and indoor areas. The incoming and outgoing goods are equipped with ID tags and are recorded by RFID read/write heads. The ID tags must be designed for the UHF band (ISO 18000-6C EPC Class1 Gen2). -
Page 9: Installation
ZZ0814 ZZ0815 ZZ0816 ZZ0817 6 Installation Mount ZZ0814 (detection of loading direction via 3D sensor O3D) Fig. 1: Mounting the units with 3D sensor (7) on a gate 1 ANT860 RFID read/write head UHF (antenna) 2 ANT860 RFID read/write head UHF (antenna) - Page 10 ZZ0814 ZZ0815 ZZ0816 ZZ0817 u Mount DV2510 (6) clearly visible above the gate. u Mount OGP700 (7) and (8) at a height of approx. 0.5 m. w Keep a distance of 30 cm between the OGP700. u Mount ZZ1124 (5) clearly visible near the gate.
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Page 11: Electrical Connection
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7 Electrical connection The device must be connected by a qualified electrician. Device of protection class III (PC III). The electrical supply must only be made via PELV/SELV circuits. u Disconnect power before connecting the device. ATTENTION The IP rating indicated in the data sheet is only reached if the M12 connectors are firmly screwed. -
Page 12: Connecting The Zz0814
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7.1 Connecting the ZZ0814 The Master Gate ZZ0814 detects the loading direction via the 3D sensor O3D354. u Connect the devices as shown in the table. Starting the connection (device - con- Destination of the connection (device... -
Page 13: Connecting The Zz0817
ZZ0814 ZZ0815 ZZ0816 ZZ0817 Starting the connection (device - con- Destination of the connection (device Connection via cable nection) - connection) ZZ1124 - ETH0 EVC908 AL3050 - P1 ZZ1124 – ETH 1 EVC928 Customer network ZZ1124 - Supply E70450 and EVC003 DN4032 (24 V DC 5 A) -
Page 14: Zz1124 Pin Assignment
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7.5 ZZ1124 pin assignment Fig. 4: ZZ1124 rear 1 Voltage supply 2 USB 0 3 USB 1 4 Ethernet 0 5 Ethernet 1 Voltage supply Pin assignment Connection Ethernet Pin assignment Connection TxD+ RxD+ TxD- RxD-... -
Page 15: Dte830 Pin Assignment
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7.6 DTE830 pin assignment Fig. 5: DTE830 rear 1 Antenna 4, R-TNC 50 Ω 2 Antenna 3, R-TNC 50 Ω 3 Antenna 2, R-TNC 50 Ω 4 Antenna 1, R-TNC 50 Ω 5 GPIO, M12 socket, 12 poles, A-coded 6 voltage supply, M12 connector, 4 poles, A-coded... - Page 16 ZZ0814 ZZ0815 ZZ0816 ZZ0817 Pin assignment Connection OUTPUT 3 OUTPUT 2 INPUT 2 INPUT 4 7 6 5 Voltage supply Pin assignment Connection +24 V DC +24 V DC Ethernet Pin assignment Connection TX+ / PoE+1 TX- / PoE+1 TX+ / PoE+2...
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Page 17: Al1122 Pin Assignment
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7.7 AL1122 pin assignment Fig. 6: AL1122 front side 1 IN / OUT X21, X22 2 Voltage supply X31 3 IO-Link port Class A X01 4 IO-Link port Class A X02 5 IO-Link port Class A X03 6 IO-Link port Class A X04... -
Page 18: Al3050 Pin Assignment
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7.8 AL3050 pin assignment Fig. 7: AL3050 front side 1 Voltage supply X31 2 Ethernet X01 3 Ethernet X02 4 Ethernet X03 5 Ethernet X04 6 Ethernet X05 7 Ethernet X06 Voltage supply X31 Pin assignment Connection +24 V DC (US) -
Page 19: O3D354 Pin Assignment
ZZ0814 ZZ0815 ZZ0816 ZZ0817 7.9 O3D354 pin assignment Fig. 8: O3D354 rear 1 Ethernet 2 Power supply and switching inputs/outputs Ethernet Pin assignment Connection Power supply and switching inputs/outputs Pin assignment Connection Trigger input Switching output 1 (digital or analogue) Switching output 3 ready... -
Page 20: Set-Up
ZZ0814 ZZ0815 ZZ0816 ZZ0817 8 Set-up Before set-up, the units are to be mounted (Ò Installation / 9) and electrically connected (Ò Electrical connection / 11). 8.1 DTE830 DTE830 is set using the ReaderStart software. The software and the software manual are available in the download area of the DTE830: www.ifm.com... -
Page 21: Connecting The Ifmvisionassistant
ZZ0814 ZZ0815 ZZ0816 ZZ0817 u Start the ReaderStart software. u Connect the DTE830 with the ReaderStart software. w Connect the DTE830 as described in the Connecting to software section. u Select the menu [Linux module] in the menu bar. u Select the menu item [Connection config]. - Page 22 ZZ0814 ZZ0815 ZZ0816 ZZ0817 u In the [Models] section, create a new [Level] model. u For direction detection, create 2 [Search zones] (ROI) in front of the gate. Fig. 9: View from top: 2 search zones (ROI) in front of the gate u In the [Models] section, [measure] and [teach] the [Reference level].
- Page 23 ZZ0814 ZZ0815 ZZ0816 ZZ0817 8.4 ZZ1124 After switching on the power supply, the pre-installed Gates software will start on the ZZ1124. A wizard assists with the initial set-up of the system. The initial set-up includes the following steps: u Selecting the language: English or German.
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Page 24: Gate Configuration
ZZ0814 ZZ0815 ZZ0816 ZZ0817 [Directory of Result File] Sets the directory to the result file. The ERP system sends its feedback back to the controller via a results file. The controller evaluates the loading and unloading of the goods via the result file. A new result file is generated after each loading and unloading of the goods. -
Page 25: Test Mode
ZZ0814 ZZ0815 ZZ0816 ZZ0817 • [O3D Sensor]: Detects the loading direction using the O3D354. • [Light Barrier]: Detects the loading direction using the 2x OGP700. [Signal Lamp] Sets the signal lamp. Possible settings: • [Activate]: Activates the signal lamp. •... -
Page 26: Monitor Mode
ZZ0814 ZZ0815 ZZ0816 ZZ0817 8.4.3 Monitor mode Monitor mode shows the status of the active gates. Each active gate is displayed with a tile. The tile shows the current state of the gate. Clicking on a tile will display the event table of the gate. - Page 27 ZZ0814 ZZ0815 ZZ0816 ZZ0817 Data exchange procedure without result file Fig. 14: Data exchange without result file...
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Page 28: Structure Of The Feedback File
ZZ0814 ZZ0815 ZZ0816 ZZ0817 Data exchange procedure with result file Fig. 15: Data exchange with result file 8.4.5 Structure of the feedback file The feedback file generated by the ZZ1124 is saved in JSON file format. The feedback file contains all the important information that the higher-level system requires. The feedback file must be fetched from the file system of the ZZ1124 by the higher-level system and deleted. -
Page 29: Examples
ZZ0814 ZZ0815 ZZ0816 ZZ0817 Gate ID Direction USER ISO8601 (Time) 490503 E28011142000 2021-03-15T13: 87CB7700 2222 14:30+0100 490503 E28011142000 2021-03-15T13: 87AA7700 4265 14:30+0100 490402 E28011142000 2021-03-15T13: 87AA7788 4265 14:30+0100 Unique ID of the data record. Gate ID Unique ID (numerical value) of the gate. The gate ID is set in the gate configuration. (Ò Gate configuration / 24) -
Page 30: Structure Of The Result File
ZZ0814 ZZ0815 ZZ0816 ZZ0817 Example 3 [{"eventID":6,"gateID":490512,"direction":"OUT","EPC":"E2801114200087CB77009876 ","TID":"E21F2021000000000001767B","user":"","timestamp":"2021-03-15T13:14:30+0 100"} 8.4.6 Structure of the result file The higher-level system compares the feedback file with the stored delivery note. The higher-level system then sends its feedback back to the controller via a result file in JSON file format. The controller evaluates the loading and unloading of the goods via the result file. -
Page 31: Examples
ZZ0814 ZZ0815 ZZ0816 ZZ0817 " ERROR ”: The item is incorrect or not in the system. " COMPLETE ”: The delivery note was loaded completely without errors. 8.4.6.1 Examples The following examples show data sets from result files. Example 1 [{"eventID":1,"gateID":490503,"direction":"IN","EPC":"E2801114200087CB77002222"... - Page 32 ZZ0814 ZZ0815 ZZ0816 ZZ0817 Fig. 16: Sequence diagram of the SSH connection Flow 1. The client tries to establish a connection to the ZZ1124 with q 2000 ms timeout. 2. The client reads and checks all new JSON files in the folder "/home/cds-apps/JSONFiles/". The JSON files are then copied to a temporary folder.
- Page 33 ZZ0814 ZZ0815 ZZ0816 ZZ0817 Fig. 17: Light indicators 1 LED segment 1 with 4 RGB LEDs 2 LED segment 2 with 4 RGB LEDs 3 LED segment 3 with 4 RGB LEDs 4 LED segment 4 with 4 RGB LEDs 5 LED segment 5 with 4 RGB LEDs...
- Page 34 ZZ0814 ZZ0815 ZZ0816 ZZ0817 Light behav- Condition LED seg- State Group Description Solution Light colour iour ends when.. ment Goods han- Goods ok, green permanent ...new ID tags Segment 2 dling correspond- have been ing with ERP read. Not OK...
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Page 35: Maintenance, Repair And Disposal
9 Maintenance, repair and disposal The unit is maintenance-free. u Contact ifm in case of malfunction. u Do not open the housing as the unit does not contain any components which can be maintained by the user. The unit must only be repaired by the manufacturer. -
Page 36: Approvals/Standards
ZZ0814 ZZ0815 ZZ0816 ZZ0817 10 Approvals/standards For approvals and standards, the following information is available: • Test standards and regulations: documentation.ifm.com • EU declaration of conformity and approvals: documentation.ifm.com • Notes relevant for approval: package inserts of the device...
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