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Sun Microsystems Sun Enterprise 10000 Installation Manual
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Sun Microsystems Sun Enterprise 10000 Installation Manual

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Sun Enterprise
10000
™
System Dual Grid Power
Option Installation Guide
Sun Microsystems, Inc.
901 San Antonio Road
Palo Alto, CA 94303-4900 USA
650 960-1300
Fax 650 969-9131
Part No. 806-1861-11
March 2000, Revision A
Send comments about this document to: docfeedback@sun.com

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Summary of Contents for Sun Microsystems Sun Enterprise 10000

  • Page 1 Sun Enterprise 10000 ™ System Dual Grid Power Option Installation Guide Sun Microsystems, Inc. 901 San Antonio Road Palo Alto, CA 94303-4900 USA 650 960-1300 Fax 650 969-9131 Part No. 806-1861-11 March 2000, Revision A Send comments about this document to: docfeedback@sun.com...
  • Page 2 Sun, Sun Microsystems, le logo Sun, AnswerBook2, docs.sun.com, et Solaris sont des marques de fabrique ou des marques déposées, ou marques de service, de Sun Microsystems, Inc. aux Etats-Unis et dans d’autres pays. Toutes les marques SPARC sont utilisées sous licence et sont des marques de fabrique ou des marques déposées de SPARC International, Inc.

  • Page 3: Installation Procedure

    Installation Procedure Pre-Installation Requirements You must meet the following conditions for the successful installation of the dual power option: SSP version installed that supports dual power grid installation Internal boot disks and other peripheral devices (except hub, AC sequencer, and Remote Power Control Module (RPCM) Shelf) relocated to external cabinet Five additional NEMA L6-30Rs (for North America) from another power source available (four if no AC sequencer is installed)

  • Page 4: Pre-Installation Checklist

    Pre-Installation Checklist The time for completed installation is determined. The most convenient time to connect power to all Sun Enterprise 10000 power cables is scheduled. The ultimate location is determined for the equipment that will be removed from the upper Sun Enterprise 10000 chassis, including but not limited to the...

  • Page 5: Tools Required

    Tools, Parts, and Hardware Tools Required The following tools are necessary to install the dual power system: Screwdriver, #2 Phillips, with 6-inch shank Screwdriver, #2 Phillips, with short (stubby) shank and small diameter handle Note – A powered driver handle with a #2 Phillips tip is suggested for greater ease of installation.
  • Page 6 3/16 inch wrench Hardware Hardware and Quantity TABLE 2 Hardware Quantity 10-32x1/2 screws M4 washer square cone M4x10 panhead screw M4x12 Phillips flathead M5x10 black Phillips flathead M4x6 Phillips panhead Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 7 Remove Selected Parts 1. Remove the front and rear doors of the chassis. Remove the side panels if they are accessible. This modification can be performed through the front and rear of the chassis if necessary. Note – For this installation procedure, the front of the chassis contains system boards 8 through 15, and the rear of the chassis contains system boards 0 through 7.
  • Page 8 Power grid labels Power shelves Apply Power Grid Labels to Power Shelves—Typical FIGURE 1 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 9 Power Connectors on Existing Power Shelf—Typical FIGURE 2 Back of power shelf Loose hardware 3/16 inch wrench Screw lock Screw Lock Retention at Back of Power Shelf FIGURE 3 Installation Procedure...
  • Page 10 Lay the free ends on the top of the card cage for later use. Unpainted area around ground point Vertical rail Ground Point Location—Typical FIGURE 4 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 11 Install the Front 4U Panel, Status Module Tray, and Attach the Data Cables 1. Install only the front 4U panel on the RETMA rail near the existing power shelf with 10-32x1/2 screws in holes 8, 23, and 38 (counting from the bottom up). Leave the screws loose ( FIGURE 5 Note –...
  • Page 12 2. Place the status module tray all the way to the right side of the 4U panel. 3. Fasten the status module tray with four 10-32 screws and tighten them fully. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 13 4. Modify the rear J11 data cable. a. Remove the data cable from J11 (upper) connector on the back of the existing power shelf that is in the rear of the chassis. b. Attach the label “SYSTEM: REAR J11” to the free end of the cable. i.
  • Page 14 Attach the status module tray assembly cable labeled “A: FRONT J12” to the open connector J12. 8. Lay the free ends of the four remaining data cables on the top of the card cage. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 15 Install the Rear 4U Panel, Brackets, Rails, and Trim Parts Perform the following procedures to install the rear 4U panel, brackets, rails, and trim parts ( FIGURE 6 1. Install the rear 4U panel on the RETMA rail near the existing power shelf with three 10-32x1/2 screws in holes 8, 23, and 38 (counting from the bottom up).
  • Page 16 Horizontal rails Corner bracket Trim angle Trim plate Chassis rear 4U panel Horizontal rails Chassis front Trim angle Corner bracket 4U Panel, Brackets, Rails, and Trim Parts FIGURE 6 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 17 2. Install the corner bracket onto the RETMA rail opposite 4U panel with three 10-32x1/2 screws in holes 8, 23, and 38 ( FIGURE 6 FIGURE 7 a. Install the first screw in hole 38 with approximately three turns. Let the bracket hang.
  • Page 18 4. Install two horizontal rails to the corner brackets with four M4x10 flathead screws for each horizontal rail. Leave the screws loose ( FIGURE 6 5. Install two horizontal rails to the 4U panel with M4x10 flathead screws. Leave the screws loose. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 19 6. Install the trim angle in the correct position on the joggled flange of the horizontal rails below the 4U panel with M4x10 flathead screws. Leave the screws loose ( FIGURE 9 Repeat this step on the opposite side of the chassis. Trim angle Trim Angle Installation FIGURE 9...
  • Page 20 Tighten the screws for the horizontal rails first then the screws for the trim plates and trim angles to keep the structure square. 10. Tighten all of the screws that were installed in Step 1 and Step 2. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 21 Install the Bus Box, DC Power cables, Option Power Shelves, and Remaining Data Cables 1. Install two 10-32 screws in the PEMs on the inside upper horizontal rail with approximately three turns. See for the location of the bus box. FIGURE 6 Note –...
  • Page 22 Install one screw in the lower hole of the outer flange. Do not install the other screws at this time. Note – Only one screw is installed to secure the power shelf while cables are being attached. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 23 7. Attach the (black) DC power cables to the lower horizontal connectors J9 and J10 on the front power shelf ( FIGURE 12 a. Install the outer connectors first then the inner connectors. b. Route the black cables below the horizontal rail. 8.
  • Page 24 14. Attach the four remaining power cables to the bus box. Use the criss-cross method described in Step 4 and attach the connectors as described in Step 9. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 25 Back of Option Power Shelf—Typical FIGURE 12 Installation Procedure...
  • Page 26 2. Make sure that the black (negative) power cables connect to the bottom (-) group of bus box connectors. 3. Make sure that all data cables are connected and tightened. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 27 Install the Power Shelf Doors, AC Input Modules, Power Supplies, Power Cables, and Trim Channels. 1. Install cable anchors in eight places on the front of the chassis and eight places on the rear of the chassis ( FIGURE 13 Fasten each cable anchor with a M4x10 screw and cone washer.
  • Page 28 Cable Anchor Installation—Typical FIGURE 13 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 29 2. Install the latch bracket toward the outside and fasten it with M4 screws. FIGURE 14 3. Install the power shelf door with M4 screws so that it is a mirror image of the door next to it ( FIGURE 14 Adjust the door and/or the latch bracket as necessary to allow correct latching action.
  • Page 30 Insert the ACIMs fully and carefully so that the EMI gaskets on the sides of the ACIMs are not damaged. Tighten the 1/4 turn captive fasteners on the ACIMs. 7. Insert the power supplies fully and tighten the 1/4 turn captive fasteners. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 31 8. Attach the “B Power Grid” labels from the label set to all four AC power supply cable assemblies ( FIGURE 16 a. Attach the individual label to some spare backing paper. b. Attach the clear adhesive over the label so that the white tab does not obscure any part of the label.
  • Page 32 M5 screw tightened fully. b. Remove the upper power supply cable connector from the ACIM to permit easier installation of the screw. Top trim channel Top Trim Channel Installation FIGURE 17 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 33 12. Install the bottom left trim channel in the front of the chassis ( FIGURE 18 Make sure the AC power supply cables are routed inside the trim channel. Attach the trim channel at the top with one black flat-head M5 screw and one M4 screw and at the bottom with one black flat-head M5 screw.
  • Page 34 7. Install the hub in the 4U panel. Make sure the RJ-45 connectors are oriented toward the lower half as shown in FIGURE 19 8. Fasten the hub with 10-32 screws and tighten them fully. Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 35 9. Install the AC input power cable in the AC sequencer. a. Route the cable down the chassis side wall. b. Fasten the cable with the cable ties in the lanced loops of the chassis structure. c. Fasten the cable at the bottom with a cable clamp using an available M4 tapped hole ( FIGURE 20 Note –...
  • Page 36 Cable Clamps AC Sequencer Cable Location—Typical FIGURE 20 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 37 Install the Rear AC Sequencer, Hub, and Remote Power Control Module Shelf Install the AC sequencer, hub, and RPCM in the rear 4U panel (See FIGURE 21 Note – If AC sequencers and hubs are mounted in external racks or cabinets then blank panels are installed in their place on the 4U panel as described in “Alternate 4U Panel Installation”.
  • Page 38 Note – The front and rear AC sequencers should not be connected to the same power grid. AC sequencer Remote power control shelf RJ-45 connectors Ground cable Input power cable assembly Equipment Installation in the Rear 4U Panel FIGURE 21 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 39 Alternate 4U Panel Installation If AC sequencers and hubs are mounted in external racks or cabinets then blank panels are installed in their place on the 4U panel. Perform the following procedures to install the status module tray assembly, remote power control shelf, and blank panels ( FIGURE 22 1.
  • Page 40 Status module tray assembly Blank panel Remote power control shelf Status module tray overlay Rear 4U panel Front 4U panel Alternate 4U Panel Installations FIGURE 22 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...
  • Page 41 Close the Chassis and Apply Power 1. Install all doors and chassis covers on the chassis. 2. Turn on all switches and circuit breakers. 3. Make sure that the ACIM DC ON LEDs are green and all others are amber. 4.
  • Page 42 Sun Enterprise 10000 Dual Power Grid Installation Guide • March 2000...