Boston Whaler 170 Montauk Owner's Manual

Boston Whaler 170 Montauk Owner's Manual

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Summary of Contents for Boston Whaler 170 Montauk

  • Page 2 170 Montauk 170 Montauk “The mission of Boston Whaler is to provide consumers with the ® safest, highest quality, most durable boats in the world”...
  • Page 3 WARNING Operating, servicing and maintaining a recreational marine vessel can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, service your vessel in a well-ventilated area and wear gloves or wash your hands frequently when...
  • Page 4 Welcome to the Boston Whaler family! Congratulations on your purchase of a Boston Whaler boat. For over 50 years now, Boston Whaler has been represented by a select group of the best dealers in the boating industry. Boston Whaler depends on this extremely qualified network of dealers to provide you, our customer, with a truly exceptional boating experience.
  • Page 5: History

    And through the years many other demonstrations have proved the toughness and durability of the Boston Whaler hull. And though you may never cut your boat in half, this only goes to show one thing, people whose livelihood and lives depend on boats consistently choose Boston Whaler ®...
  • Page 6: Table Of Contents

    In The Event CO Alarm Activates ..1-6 Construction Standards ......2-1 Lifesaving Equipment....... 1-7 Our Hull ..........2-1 PFD Requirement ........ 1-7 Hull Identification Number ....2-1 PFD Classification ........ 1-7 Servicing Your Boston Whaler ....2-1 Manufacturer’s Certification ...... 2-1 170 Montauk...
  • Page 7 Wiring Identification Chart ....... 4-5 Fuel & Oil Spillage ....... 3-2 Electrical Schematics & Harnesses .... 4-5 Fuel System ..........3-2 Fuel Tank ..........3-2 Fuel Vent ..........3-3 Filling The Tank ........3-3 Fuel Distribution System ......3-4 Maintenance ........3-4 170 Montauk...
  • Page 8 Battery ..........5-9 Deck ........... 5-9 Drainage ..........5-9 Avoid Loss .......... 5-9 Cover..........5-9 Trailer Storage ........5-9 Environment ........... 5-9 Reinforcement Locations ......5-10 Reinforcement Location Diagram .... 5-11 Maintenance Log ........5-12 Attachments Commissioning Checklist 170 Montauk...
  • Page 9: Preface

    Information in this publication is based on the latest product specifications available at the time of printing. Boston Whaler reserves the right to make changes at any time without prior notice. Boston Whaler is not responsible for specification changes to parts or accessories manufactured by other companies.
  • Page 10 2.Three-Year Limited Warranty on Components Manufactured or Installed By Boston Whaler: (not applicable to 13 Super Sport or 16 Super Sport models): Boston Whaler will repair or replace, at its sole discretion, any components manufactured or installed by Boston Whaler that are defective in factory materials and/or workmanship, which are reported within three (3) years from the date of sale to the original retail owner, and are not addressed in the specific warranties listed in paragraphs 1 or 4 or set out in the Exclusions paragraph below.
  • Page 11: Warranty (Us And Canada)

    7) Failure of the owner to use, maintain, or store the Boat as specified in the Boston Whaler owner’s manual; and any other failure to provide reasonable care and maintenance. Normal wear and tear maintenance items are excluded from warranty coverage including but not limited to filters, bulbs, batteries, bungees, wiper blades, anchor rope, trailer finishes, tires, brakes, bearings, and lights.
  • Page 12 Limited Manufacturer Warranty exceed the fair market value of the product as of the date of the owner’s claim. Acceptance of any product returned or any refund provided by Boston Whaler shall not be deemed an admission that the product is defective. Products that are replaced become the property of Boston Whaler.
  • Page 13 The owner must provide Boston Whaler with a reasonable opportunity to repair, and reasonable access to the Boston Whaler Boat for warranty service and the owner shall pay for all related transportation charges and/or travel time. If the owner cannot deliver the product to such a dealer, written notice must be given to Boston Whaler.
  • Page 14 Boat and should be completely familiar with all systems regarding safe operation of this Boat. Personal flotation devices should be worn by each passenger in accordance with U.S. Coast Guard standards and state and federal law. World Headquarters 100 Whaler Way, Edgewater, FL 32141 (386) 428-0057 www.bostonwhaler.com 170 Montauk xiii...
  • Page 15 2. Three-Year Limited Warranty on Components Manufactured or Installed By Boston Whaler (not applicable to 13 Super Sport or 16 Super Sport models): Boston Whaler will repair or replace, at its sole discretion, any components manufactured or installed by Boston Whaler that are defective in factory materials and/or...
  • Page 16 7) Failure of the owner to use, maintain, or store the Boat as specified in the Boston Whaler owner’s manual; and any other failure to provide reasonable care and maintenance. Normal wear and tear maintenance items are excluded from warranty coverage including but not limited to filters, bulbs, batteries, bungees, wiper blades, anchor rope, trailer finishes, tires, brakes, bearings and lights.
  • Page 17 Boat for inspection to a Boston Whaler dealer authorized to service the product. If the owner cannot deliver the product to such a dealer, written notice must be given to Boston Whaler. Boston Whaler will then arrange for the inspection and any covered repair and the owner shall pay for all related transportation charges and/ or travel time.
  • Page 18: Warranty (Non Us Or Canada)

    30 days of purchase. Notwithstanding anything in this Limited Manufacturer Warranty to the contrary, Boston Whaler reserves the right to reject any warranty transfer request for a Boston Whaler Boat that has been damaged, neglected, or otherwise previously excluded from warranty.
  • Page 19: California Evaporative Emissions Control System Warranty Statement

    • As the SIMW owner, you should however be aware that the Boston Whaler, Inc. may deny you warranty coverage if your spark-ignition marine watercraft or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
  • Page 20: Privacy Statement

    (7) Investigating a breach or a contravention of a law, complying with a subpoena, warrant, court order, or as required or otherwise permitted by law. Boston whaler will not sell your personal information or subject you to telemarketing or unsolicited e-mail.
  • Page 21: Introduction

    • Contains service and maintenance information. Warranties You must learn to operate this boat as well as read, In addition to the Boston Whaler Limited Warranty ® understand and use this manual. for your boat, each component and/or system on your...
  • Page 22: Section 1 • Safety

    NOTICE Denotes information found in the owner’s manual to call attention to the safe operation Denotes information that is important to know or certain features of this vessel. prior to operation and/or maintenance, but is not hazard related. 170 Montauk...
  • Page 23: Safe Boating Means

    Fuel tanks-filled (allow for expansion) to go to: “www.boatus.com/foundation” on prevent condensation the internet.) Fuel system-no leaks Bilge pump-operating properly • Get hands-on training on how to operate your Bilge-clean, no leaks boat properly. Float plan-notify person with whom you filed plan 170 Montauk...
  • Page 24: General Considerations

    At night, turn on the appropriate angle causes reduced visibility, slow down to allow navigation lights and cruise at a reduced speed sufficient time to react if an emergency occurs. that will allow you plenty of time to avoid dangerous situations. 170 Montauk...
  • Page 25: Operator's Responsibility

    At night, turn on the appropriate navigation lights and cruise at a reduced speed that will allow you plenty of time to avoid dangerous situations. 170 Montauk...
  • Page 26: Legally Mandated Equipment (Minimum Required)

    - Electrical tape & duct tape - Hammer xtinguisher ocation - Spare parts kit, (spark plugs, fuses, etc.) A storage pocket for the portable fire extinguisher is located on the lower starboard side of the center console. 170 Montauk...
  • Page 27: Carbon Monoxide (Co)

    The poisoning victim’s skin often turns cherry red. If CO poisoning is suspected, have the victim breath fresh air deeply. If breathing stops, resuscitate. A victim often revives, then relapses because organs are damaged by lack of oxygen. 170 Montauk...
  • Page 28: Lifesaving Equipment

    “keyhole” vest with flotation filled head and neck support is also designed to turn a person face up, but the turning action is not as pronounced. Use in calm GOOD AIR FLOW inland waters or where quick rescue is likely. 170 Montauk...
  • Page 29 U.S.Coast Guard or by your National Boating Law be grasped, not worn. Enforcement Agency. The operator is responsible for instructing everyone onboard on their location and use. The best precaution is to wear the PFD at all times while on the boat. 170 Montauk...
  • Page 30: Emergency Situations

    • Throw a life ring/preserver to the victim, even if they are wearing one it will serve as another marker. 170 Montauk...
  • Page 31: To Lessen The Danger Of Fire

    In the event of Flooding, Swamping or Capsizing: • STAY TOGETHER • Usually a capsizing will happen quickly and Looding without warning. • Always wear your PFD, or have it within reach. • Use whatever is at hand to signal for help. 170 Montauk 1-10...
  • Page 32: Collision

    • Store pyrotechnic signals in a cool, dry location. An orange or red watertight Outboard engines require propulsion to control the container prominently marked “DISTRESS direction the boat will take. Without propulsion, the SIGNALS” is recommended. 170 Montauk 1-11...
  • Page 33: Audible Distress Signals

    • Check the weather forecast and water • EMERGENCY- conditions before leaving and while underway. “MAYDAY, MAYDAY, MAYDAY,”- used • Wear a Personal Flotation Device, (PFD). when life or vessel is in imminent danger. 170 Montauk 1-12...
  • Page 34: Swimming, Diving & Water Skiing

    Head the bow into the wind with enough power to maintain slow CODE ALPHA FLAG-Blue and white pennant headway. designates boat being used in dive operations. 170 Montauk 1-13...
  • Page 35: Water Skiing

    WARNING are watching the skier must be aware of this fact and be prepared to take appropriate action to avoid injury. Never allow anyone to board or exit your boat from the water when engines are on. 170 Montauk 1-14...
  • Page 36 Use transom tow ring only to pull water skiers. Unless specified by the manufacturer, any other use, such as parasailing, kite flying, towing other boats, etc. may create too much stress on the tow ring, resulting in personal injury and/or equipment damage. 170 Montauk 1-15...
  • Page 37: Towed Inflatables

    Captain or passenger overboard event either accidentally by falling into the boat, or by sounds alarm on the boat and via the app. being ejected overboard. This would most likely occur as a result of poor operating practices. 170 Montauk 1-16...
  • Page 38: Float Plan

    If there is much fuel or oil in the bilge, contact a are unfamiliar with, proceed with caution and post knowledgeable marine service to remove it. Never a lookout to watch for hazards. pump contaminated bilge overboard. Help protect your waters. 170 Montauk 1-17...
  • Page 39: Excessive Noise

    500 yards of any U.S. Naval vessel. If you need to pass within 100 yards of a U.S. Naval vessel for safe passage, you must contact the U.S. Naval vessel or the Coast Guard escort vessel on VHF-FM channel 16. 170 Montauk 1-18...
  • Page 40 NOTICE WARNING, ACTIVITY TOWER ........1851556 It is important to replace any damaged or CAUTION, AVOID INJURY, BOAT MOVEMENT ..1836858 unreadable label. Call your Boston Whaler WARNING TOW ARCH ..........1590140 dealer for replacement labels. DANGER CO TRANSOM ..........1811367 WARNING, ROTATING PROPELLER ......1903624 WARNING, LEAKING FUEL ..........2096004...
  • Page 41 LABEL, CALIFORNIA ARB COMPLIANCE ....2397620 NOTICE MAXIMUM ENGINE WEIGHT 617 LBS/280 KG ...1735926 It is important to replace any damaged or WARNING, ROTATING PROPELLER ......1950698 unreadable label. Call your Boston Whaler DANGER CO HELM ............1811368 dealer for replacement labels. 170 Montauk 1-20...
  • Page 42: Key To Symbols Used On Controls & Prints

    SEWAGE DRIVE TILT ROTARY CONTROL SINGLE LEVER LIFT POINT / SLING (WIDTH OF SYMBOL RUNNING LIGHTS PUMP LIFT POINT INDICATES INCREASE) CONTROL LOCATION UNDER POWER WINDSHIELD MAGNETIC ANCHOR HORN ANCHOR LIGHT INTERIOR LIGHT WIPER AND WASHER COMPASS 170 Montauk 1-21...
  • Page 43 Section 1• Safety THIS PAGE INTENTIONALLY LEFT BLANK 170 Montauk 1-22...
  • Page 44: Section 2 • General Information

    Servicing Your Boston Whaler When your Whaler requires service or maintenance work, it should be taken to an authorized Boston Whaler dealer. ® To find a Boston Whaler dealer in your area call: ® NO AIR VOIDS 1-800-942-5379 (Domestic/International). HIGH DENSITY CLOSED CELL...
  • Page 45 86 kW ® construction standards for small vessels by Transport Replacement Part No. 2399382 Canada. A CE mark means that your Boston Whaler AUSTRALIAN BUILDERS PLATE ® MANUFACTURER: BOSTON WHALER, INC. - USA been certified with the applicable international...
  • Page 46: Certification Design Category

    8 and significant wave heights up to, The engine on the 170 Montauk has been tested and and including 4 m. proven to be best suited for general use under normal conditions and load.
  • Page 47: Specifications & Dimensions

    Optional equipment and loading of the boat will affect the draft measurements. Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry. Exceeding this weight will affect the boat’s performance. DO NOT Exceed the weights listed on the capacity plate. 170 Montauk...
  • Page 48: Passenger Areas

    • Gelcoat surfaces are slippery when wet. Use extreme caution when walking on wet surfaces. • Never occupy the working decks while the boat is underway. • Use care when waxing to ensure that walkways are not made dangerously slippery. 170 Montauk...
  • Page 49: Recommended Passenger Locations

    NEVER allow passengers to ride in an area (i.e. bow, gunnels, transom, etc.) that will pose a hazard to themselves or the boat. RECOMMENDED SEATING RECOMMENDED ON-PLANE While moored, at idle or at speed under 5 mph LOCATIONS 170 Montauk...
  • Page 50: Location Of Thru-Hull Fittings

    If the through hull fittings need to be replaced, it is recommended that an authorized Boston Whaler dealer perform this type of repair. Through hull fittings that are improperly installed ® can cause premature hull failure and may void the Boston Whaler limited warranty. ® NOTICE A standard 1”...
  • Page 51: Features

    AFT SEATS W/ PLUG-IN BACKRESTS (P&S) STERN CLEATS (P&S) ROD HOLDERS (4) (P&S) SWIM PLATFORM TELESCOPING SWIM LADDER FUEL FILL TRANSDUCER (OPTION) MOTORWELL ACCESS SUMP COVER/BILGE PUMP ACCESS AFT COCKPIT DECK ACCESS FORWARD COCKPIT DECK ACCESS FOUR STROKE MERCURY ENGINE 170 Montauk...
  • Page 52 STORAGE (TACKLE DRAWERS*) AM-FM STEREO W/2-WATERPROOF SPEAKERS AND MP3/USB INPUT (OPTION) CUP HOLDER * MUST CHOOSE FISHING PACKAGE EMERGENCY ENGINE SHUTDOWN ** OPTIONAL ELECTRONICS AVAILABLE THROTTLE/GEARSHIFT CONTROL STAINLESS STEEL STEERING WHEEL HELM DISPLAY (GPS, CHART PLOTTER, FISHFINDER) (OPTION)** IGNITION SWITCH 170 Montauk...
  • Page 53: Optional Features

    AND BACK REST W/FOUR (4) ROD HOLDERS TOW ARCH W/ SKI PYLON PEDESTAL FISHING SEAT* TROLLING MOTOR PANEL WITH AFT SEATS W/PLUG-IN BACK RESTS 12V RECEPTACLE SUN LOUNGE HIGH RAIL SUN LOUNGE FILLERS (P&S) LOW PROFILE BOW RAIL (P&S) FORWARD BOW CUSHION 2-10 170 Montauk...
  • Page 54 HIGH STERN RAIL (P&S) SPEAKERS,AND MP3/USB INPUT TEAK PACKAGE* BOW TOW EYE LIVEWELL FOUR STROKE MERCURY ENGINE HELM DISPLAY SCREEN (GPS, CHARTPLOTTER, FISHFINDER)** CARD READER SD CARD READER USB CHARGER * BOARDING STEPS AND SWIM PLATFORM FLOORING 2-11 170 Montauk...
  • Page 55: Seating

    Fig. 2.12.1 AFT BENCH SEAT (OPTION) REVERSIBLE PILOT SEAT SUN LOUNGE (OPTION) BOW CUSHIONS (OPTION) AFT SEATS W/PLUG-IN BACK RESTS PEDESTAL FISHING SEAT (OPTION) 72 QT (68.4 L) COOLER W/CUSHION AND BACK REST W/FOUR (4) ROD HOLDERS (OPTION) 2-12 170 Montauk...
  • Page 56: Helm Station Switch Panel

    • Maintenance reminders device via Bluetooth Low Energy4.0(BLE). With • Mapping VesselView MOBILE you have the power of SmartCraft on your mobile device with all the • Performance summary • Fault code diagnostics 2-13 170 Montauk...
  • Page 57: Gear Shift & Throttle Control

    R E F E R TO T H E E N G I N E M A N U FA C T U R E R’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR COMPLETE INSTRUCTIONS, INFORMATION AND WARRANTY. THROTTLE ONLY BUTTON POWER TRIM SWITCH 2-14 170 Montauk...
  • Page 58: Navigation Lighting

    Sun-top. Navigation/Anchor Lighting Fig. 2.15.1 PORT NAVIGATION LIGHT (RED) VISIBLE 1 NAUTICAL MILES STARBOARD NAVIGATION LIGHT (GREEN) VISIBLE 1 NAUTICAL MILES ALL ROUND LIGHT (WHITE) VISIBLE 2 NAUTICAL MILES 2-15 170 Montauk...
  • Page 59: Hydraulic Steering

    Trim Tab Adjustment Operate your boat at normal cruising speed, trimmed to desired position. Turn your boat left and right and note the direction the boat turns more easily. 2-16 170 Montauk...
  • Page 60: Tow Arch (Option)

    The panel is wired for 12V 12 VOLT ACCESSORY RECEPTACLE and includes a 12V accessory receptacle. The 170 Montauk has reinforced areas of the bow that will make it easier to mount a trolling motor. The NOTICE...
  • Page 61: Bow Tow Eye (Option)

    In the event that it becomes necessary for you to have your boat towed, the U.S. Coast Guard or a private salvage company experienced in this type of operation are better equipped to perform the service. Use another recreational boat only 2-18 170 Montauk...
  • Page 62: Canvas (Option)

    • Keep hands and feet clear of the other boat. • NEVER hold a towline after it is pulled taut. Canvas (Option) Consult your Boston Whaler dealer or check with ® your owner’s manual before using any chemical treatments on your canvas. To keep the canvas and metal parts in good working condition and keep a good appearance, you will need to keep them clean.
  • Page 63: Propeller

    In some situations you may wish to change with your Boston Whaler dealer. All propellers ® the propeller to give your boat slightly different are designed to provide maximum forward thrust, performance characteristics.
  • Page 64: Docking, Lifting And Trailering

    Docking or lifting with the bow locker eyelet can cause Your 170 Montauk has (3) 8 inch cleats, One at the stress on the fiberglass and gel coat and is not bow and two located at the stern, one port and one recommended.
  • Page 65: Trailering

    This vessel is equipped with a galvanized trailer to the bumper of the towing vehicle. matched to the boat’s length and width. If a trailer is not provided by Boston Whaler, then the following Trailer Hitch design considerations must be followed to not void...
  • Page 66: Engine Trailering

    Do not rely on power trim/tilt system or tilt support should be tilted up and supported using an accessory lever on the outboard to maintain proper ground outboard support device. Consult a Boston Whaler clearance for trailering. The outboard tilt support dealer for engine support recommendations.
  • Page 67 Section 2 • General Information THIS PAGE INTENTIONALLY LEFT BLANK 2-24 170 Montauk...
  • Page 68: Section 3 • Systems & Components Overview & Operation

    BILGE PUMP “AUTO” water through the pump. BILGE PUMP “ON” Bilge Pumps Fig. 3.1.2 BILGE PUMP (1100 GPH/4164 LPH) BILGE PUMP DISCHARGE HOSE TO THRU HULL DRAIN AUXILIARY BILGE PUMP MAIN PUMP ACCESS (1100 GPH/4164 LPH) AUXILIARY PUMP ACCESS 170 Montauk...
  • Page 69: Fuel & Oil Spillage

    Section 3 • Systems & Components Overview & Operation To clean the pump strainer (See fig. 3.1.3), depress The 170 Montauk is equipped with a gasoline fuel the lock tabs on both sides of the pump and lift the system. Please take time to read and understand pump motor.
  • Page 70: Fuel Vent

    FUEL FILL HOSE FILL LIMIT VENT VALVE (FLVV) INTEGRATED CHECK VALVE (ICV) GRADE VALVE FUEL FILL CAP RELEASE BUTTON ENGINE FUEL FEED FUEL FILL DECK PLATE FUEL DEMAND VALVE (FDV) FUEL FILL INTEGRATED VENT FUEL FILL VENT HOSE FUEL SENSOR 170 Montauk...
  • Page 71: Fuel Distribution System

    Attempting to fill the tank past this point may cause hoses and fittings with marine grade replacement some of the components to not function properly, or parts only. Your Boston Whaler® dealer will have all malfunction. the parts and information you will need to maintain your boat.
  • Page 72: Ethanol-Blended Fuel

    (10% ethanol) currently allowed by the EPA in the United States. If phase separation does occur, your only remedy is to drain the fuel, clean and dry the tank completely and refill with a fresh, dry load of fuel. 170 Montauk...
  • Page 73: Filling The Tank

    YOUR ENGINES AND MUST NEVER BE USED. engine filters in case filter plugging from debris in the fuel tank becomes a problem during boating. Example of Phase Separation Your Boston Whaler dealer will have recommendations Fig. 3.6.1 regarding filters that meet Mercury’s specifications. Maintenance Periodically inspect for the presence of water in the fuel tank.
  • Page 74: Starting The Engine

    NEUTRAL • When engine starts, position. release key. The key will return to the “ON” position. NOTICE The gear shift/throttle control levers will not allow engine starting if the control levers are in any other position than NEUTRAL. 170 Montauk...
  • Page 75: Warming Up The Engine

    R E F E R TO T H E E N G I N E M A N U FA C T U R E R’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR • To disengage, return the COMPLETE INSTRUCTIONS. control handle back to the neutral position. The warm-up mode can be re-activated by turning the engine off and re-starting. 170 Montauk...
  • Page 76: Livewell (Option)

    To decrease flow, turn the valve clockwise. Livewell (Option) Fig. 3.9.1 LIGHT REVERSIBLE PILOT SEAT REMOVABLE STANDPIPE/DRAIN SEACOCK THRU HULL INTAKE FITTING FLOW CONTROL VALVE SEACOCK AND PUMP RAW WATER FEED TO THRU HULL DRAIN LIVEWELL BUCKET 170 Montauk...
  • Page 77: Stowable Bow Table

    The speakers are on the port and starboard sides of the console. REFER TO THE MANUFACTURER’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR COMPLETE INSTRUCTIONS, INFORMATION AND WARRANTY. BRACKET TABLE BRACE 3-10 170 Montauk...
  • Page 78: Anchoring

    The rode is the line connecting the anchor to the boat. Nylon line is ideal because it is light, strong Proper Anchoring Fig. 3.11.1 Bow Height Rode Water Depth Rode length = (bow height + water depth) X Scope 3-11 170 Montauk...
  • Page 79: Lowering The Anchor

    The anchor will usually break out when the rode becomes vertical. Coil lines to let them dry before stowing. CAUTION Be careful that trailing lines do not foul in the ANCHOR LIGHT (IN USE) propeller ANCHOR LIGHT (STOWED UNDER PORT GUNNEL) 3-12 170 Montauk...
  • Page 80: Section 4 • Electrical

    DANGER DC Electrical System Batteries contain sulfuric acid which is The electrical system on the 170 Montauk is powered dangerous and can cause serious injury. by one (1) battery. The battery is charged by the AVOID contact with skin, eyes and clothing. If engine when the engine is running.
  • Page 81: Main Dc Breaker

    Should a circuit breaker trip repeatedly, have a and correcting the cause of the trip. Should qualified electrician determine and correct the cause a circuit repeatedly trip, have a qualified electrician determine and correct the cause. of the trip. 170 Montauk...
  • Page 82: Accessory Receptacle

    It is a DC (cigarette lighter) style receptacle to be used with any 12 volt accessories using this type of plug. The receptacle is made of corrosion resistant marine grade materials and has a moisture proof cap. 170 Montauk...
  • Page 83: Trolling Motor (Option)

    There are a variety of wiring configurations up to 36Volts. Incorrect wiring will adversely affect your trolling motors performance. Always use the correct circuit protection and wire gauge when installing an upgraded trolling motor wiring system. 170 Montauk...
  • Page 84: Wiring Identification Chart

    ® The chart below outlines the gauge, color and function of the wiring used. Boston Whaler reserves the right to change or update the electrical system on any model at any time without Electrical Schematics & Harnesses notice to the customer and is not obligated to make The following pages (4-6 thru 4-10) contain any updates to units built prior to the change.
  • Page 85 Section 4 • Electrical System Electrical Harness (sheet 1) Fig. 4.6.1 6025-07-801_1_D 170 Montauk...
  • Page 86 Section 4 • Electrical System Electrical Harness (sheet 2) Fig. 4.7.1 6025-07-801_3_D 170 Montauk...
  • Page 87 PORT SPEAKER (LOOKING FWD) (LOOKING AFT) USB RECEPTACLE/AUX INPUT 12 VOLT OUTLET TROLLING MOTOR BREAKER TO HORN BREAKER BOX BATT SWITCH FROM TROLLING MOTOR BATT, OPT STBD SPEAKER MAIN DC HARNESS PORT SPEAKER (LOOKING FWD) 6025-07-801_2_D (LOOKING AFT) 170 Montauk...
  • Page 88 Section 4 • Electrical System Switch and Breaker Panel Schematic Fig. 4.9.1 6025-07-401_1_E 170 Montauk...
  • Page 89 Section 4 • Electrical System Stereo Schematic (Option) Fig. 4.10.1 6025-07-401_3_E 4-10 170 Montauk...
  • Page 90 Section 4 • Electrical System Trolling Motor Schematic (Option) Fig. 4.11.1 6025-07-401_2_E 4-11 170 Montauk...
  • Page 91 Section 4 • Electrical System THIS PAGE INTENTIONALLY LEFT BLANK 4-12 170 Montauk...
  • Page 92: Section 5 • Care & Maintenance

    Only use solvents in a well ventilated area and keep all solvents away from open flame and any Check with your Boston Whaler dealer for other forms of ignition. ® recommendations on a compatible rubbing compound...
  • Page 93: Waxing The Gel Coat Surfaces

    (although the latter is a very If using a pressure washer to clean the hull and deck rare occurrence). The studies seemed to point toward surfaces of your boat it is important that you use the 170 Montauk...
  • Page 94: Prevention

    There are a variety of ways to prevent the formation Following is an abbreviated section on painting the of hull blistering. Epoxy coatings can be applied hull bottom. Your Boston Whaler dealer should have ® to the hull, followed by hull painting. An alkyd- information on properly painting your boat’s hull or...
  • Page 95: Bottom Painting A Pre-Painted Hull

    Areas which have been torn or are affected by heavy abrasion will have to have the damaged section If the hull bottom is already painted, you must be replaced. Please see your Boston Whaler dealer for ® sure to test the paint’s adhesion to the already painted this type of repair.
  • Page 96: Stainless Steel Care

    • Apply cleaning wax with a soft, dry cloth. check aluminum parts for stray currents. Make sure all electronic equipment is properly grounded with • Allow wax to dry, then polish and buff. adequate sized wire. Even the finest cleaning powders can scratch or 170 Montauk...
  • Page 97: Standard Vinyl Cushions

    Remove the salt crystals with a soft damp cloth. Clean with a mild household detergent or plastic cleaner. Consult a Boston Whaler dealer or check the 170 Montauk...
  • Page 98: Cleaning Stubborn Stains

    • Use your bare hand, with plenty of water, to re-sanding as the soft surfaces of the wood feel and dislodge any stuck-on dirt or foreign wear out more quickly. particles. This should be done frequently to 170 Montauk...
  • Page 99: Long Term Storage & Winterization

    • Replace the engine oil and filter, running the Electrical System engine to drain out as much old oil as possible. • Check all connections and tighten if necessary. 170 Montauk...
  • Page 100: Battery

    Avoid Loss Persons who have any questions regarding recycling antifreeze or other toxic fluids should write or call Remove any valuables or anything that can be easily their state’s EPA office. removed from the boat such as electronics, lines, 170 Montauk...
  • Page 101: Reinforcement Locations

    Heavy Drill & Tap Penske Fiberglass reinforced composite board Light Self-tapping screws * In all cases it is recommended to drill and countersink a pilot hole to prevent damage to the gelcoat surface. **Also known as Whaleboard 170 Montauk 5-10...
  • Page 102: Reinforcement Location Diagram

    Section 5 • Care & Maintenance Reinforcement Location Diagram 170 Montauk 5-11...
  • Page 103: Maintenance Log

    Section 5 • Care & Maintenance Fill out the log below after scheduled service or maintenance is performed. MAINTENANCE LOG ENGINE SERVICED DATE HOURS MAINTENANCE PERFORMED NOTES 170 Montauk 5-12...

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