Boston Whaler 170 Montauk Owner's Manual

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Owner's manual (103 pages)

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John Mazzoni

June 3, 2025

Having a problem with 17th foot Boston whaler 2023 Trent doesn’t work and motor won’t start but everything else works brand new batteries. Can you please help me

Summary of Contents for Boston Whaler 170 Montauk

Page 1 170 Montauk 170 Montauk ® “The mission of Boston Whaler is to provide consumers with the safest, highest quality, most durable boats in the world”...
Page 3 Welcome to the Boston Whaler family! Congratulations on your purchase of a Boston Whaler boat. For over 50 years now, Boston Whaler has been represented by a select group of the best dealers in the boating industry. Boston Whaler depends on this extremely qualiﬁ ed network of dealers to provide you, our customer, with a truly exceptional boating experience.
Page 4: History
And through the years many other demonstrations have proved the toughness and durability of the Boston Whaler hull. And though you may never cut your boat in half, this only goes to show one thing, people whose livelihood and lives ®...
Page 5: Table Of Contents
Getting back on board ....... 1-9 History ............iv Fire ............1-9 Preface ............. vii To lessen the danger of ﬁ re ....1-10 Boston Whaler Limited Warranty ....viii Flooding, Swamping and Capsizing ..1-10 Privacy Statement ........xi Flooding ........... 1-10 Introduction ..........xii Swamping .........
Page 6 Cleaning Your Instrument Gauges .... 5-6 Operating Your MP3 Player Using Canvas Care and Maintenance ....5-6 the USB Input (Option) ......3-8 Maintaining a Good Appearance .... 5-6 Anchoring ..........3-9 On a Regular Basis ......5-6 170 Montauk...
Page 7: Preface
MONTAUK, BOSTON WHALER Speciﬁ cations and standard equipment are subject to change. Boston Whaler is not responsible for changes to parts or accessories manufactured by companies other than Boston Whaler. Active Deck Suspension System, Boston Whaler, Whaler, the Boston Whaler logo, Conquest, Dauntless, Montauk, and Outrage are registered trademarks of Boston Whaler, Incorporated.
Page 8: Boston Whaler Limited Warranty
2. Three-Year Limited Warranty on Components Manufactured or Installed By Boston Whaler: Boston Whaler will repair or replace, at its sole discretion, any components manufactured or installed by Boston Whaler that are defective in factory materials and/or workmanship, which are reported within three years from the date of sale to the original purchaser, and are not addressed in the speciﬁ...
Page 9 In no event shall any repair or replacement under this Limited Warranty exceed the fair market value of the product as of the date of the owner’s claim. Acceptance of any product returned or any refund provided by Boston Whaler shall not be deemed an admission that the product is defective.
Page 10 Boston Whaler or at the Boston Whaler factory. The purchaser should notify Boston Whaler of any boat being repaired by an authorized Boston Whaler dealer which has been at the dealership for ﬁ fteen (15) days, or of any claimed defect which was not corrected after one repair attempt.
Page 11: Privacy Statement
PRIVACY STATEMENT Thank you for purchasing a boat or requesting information from Boston Whaler! This Privacy Statement is to inform you how we collect, use, disclose, and safeguard the personal information you provide to us through your purchases, requests for brochures, product registration cards, promotions, surveys, call centers, or other customer contacts.
Page 12: Introduction
Warranties information. You must learn to operate this boat as well as read, ® In addition to the Boston Whaler Limited Warranty understand and use this manual. for your boat, each component and/or system on your boat has its own warranty that will be found with the What this manual does not give you is a course in speciﬁ...
Page 13: Section 1 • Safety
Denotes hazards or unsafe practices that COULD not hazard related. result in minor personal injury, product or property damage. NOTICE Denotes information that is important to know prior to operation and/or maintenance, but is not hazard related. 170 Montauk...
Page 14: Safe Boating Means
Fuel tanks-ﬁ lled (allow for expansion) to go to: “www.boatus.com/foundation” on prevent condensation the internet.) Fuel system-no leaks Bilge pump-operating properly • Get hands-on training on how to operate your Bilge-clean, no leaks boat properly. Float plan-notify person with whom you ﬁ led plan 170 Montauk...
Page 15: General Considerations
At night, turn on the appropriate navigation lights and cruise at a reduced speed if an emergency occurs. Nearby boats face similar that will allow you plenty of time to avoid risks in avoiding a collision with you. dangerous situations. 170 Montauk...
Page 16 DROWNING HAZARD-Boats must carry one wearable personal ﬂ otation device (PFD) for every passenger on board. Boats must have at least one throwable life preserver. SLIPPING HAZARD-Wet decks are slippery. Wear proper footwear and use extreme caution on wet surfaces. 170 Montauk...
Page 17: Legally Mandated Equipment (Minimum Required)
- Socket set, (metric and U.S.) A storage pocket for the portable ﬁ re extinguisher - Electrical tape & duct tape is located on the lower starboard side of the center - Hammer console. - Spare parts kit, (spark plugs, fuses, etc.) 170 Montauk...
Page 18: Carbon Monoxide (Co)
The poisoning victim’s skin often turns cherry red. If CO poisoning is suspected, have the victim breath fresh air deeply. If breathing stops, resusitate. A victim often revives, then relapses because organs are damaged by lack of oxygen. 170 Montauk...
Page 19: Lifesaving Equipment
“keyhole” vest with flotation ﬁ lled head and neck support is also designed to turn a person face up, but the turning action is not as pronounced. Use in calm inland waters or where quick rescue is likely. GOOD AIR FLOW 170 Montauk...
Page 20 U.S.Coast Guard or by your National Boating Law be grasped, not worn. Enforcment Agency. The operator is responsible for instructing everyone onboard on their location and use. The best precaution is to wear the PFD at all times while on the boat. 170 Montauk...
Page 21: Emergency Situations
• Slow the boat and keep pointing toward the proper ventilation of the area is required to minimize person overboard. At night or in low light, point exposure to these harmful fumes. the best available light source at the person. 170 Montauk...
Page 22: To Lessen The Danger Of Fi Re
In the event of Flooding, Swamping or Capsizing: • STAY TOGETHER • Usually a capsizing will happen quickly and LOODING without warning. • Always wear your PFD, or have it within reach. • Use whatever is at hand to signal for help. 170 Montauk 1-10...
Page 23: Collision
• Store pyrotechnic signals in a cool, dry location. An orange or red watertight Outboard engines require propulsion to control the container prominently marked “DISTRESS direction the boat will take. Without propulsion, the SIGNALS” is recommended. 170 Montauk 1-11...
Page 24: Audible Distress Signals
• Check the weather forecast and water • EMERGENCY- conditions before leaving and while underway. “MAYDAY, MAYDAY, MAYDAY,”- used • Wear a Personal Flotation Device, (PFD). when life or vessel is in imminent danger. 170 Montauk 1-12...
Page 25: Swimming, Diving & Water Skiing
Head the bow into the wind with enough power to maintain slow CODE ALPHA FLAG-Blue and white pennant headway. designates boat being used in dive operations. 170 Montauk 1-13...
Page 26: Water Skiing
WARNING are watching the skier must be aware of this fact and be prepared to take appropriate action Never allow anyone to board or exit your boat to avoid injury. from the water when engines are on. 170 Montauk 1-14...
Page 27 Use transom tow ring only to pull water skiers. Unless specified by the manufacturer, any other use, such as parasailing, kite flying, towing other boats, etc. may create too much stress on the tow ring, resulting in personal injury and/or equipment damage. 170 Montauk 1-15...
Page 28: Float Plan
IGNITION SHUT-DOWN where appropriate. If you are boating in an area you SWITCH CLIP, (ATTACH TO OPERATOR) are unfamiliar with, proceed with caution and post a lookout to watch for hazards. 170 Montauk 1-16...
Page 29: Environmental Considerations
Regulations prohibit discharging fuel or oily waste in navigable waters. Discharge is deﬁ ned as any action which causes a ﬁ lm, sheen or discoloration on the water surface, or causes a sludge or emulsion beneath the water surface. A common violation is 170 Montauk 1-17...
Page 30: Homeland Security Restrictions
WARNING LABEL. Replace any label which channels. becomes illegible. DANGER DO NOT approach within 100 yards of any U.S. Naval vessel without ﬁ rst contacting the vessel on VHF-FM channel 16. To do so will result in a quick and severe response. 170 Montauk 1-18...
Page 31 ESIDENTS It is important to replace any damaged or HIS WARNING IS ATTACHED TO THE STEER unreadable label. Call your Boston Whaler ING WHEEL PRIOR TO DELIVERY OF ANY dealer for replacement labels. BOATS SOLD IN THE STATE OF CALIFORNIA IN &...
Page 32: Key To Symbols Used On Controls & Prints
SEWAGE DRIVE TILT ROTARY CONTROL SINGLE LEVER LIFT POINT / SLING (WIDTH OF SYMBOL RUNNING LIGHTS PUMP LIFT POINT CONTROL LOCATION INDICATES INCREASE) UNDER POWER WINDSHIELD MAGNETIC ANCHOR HORN ANCHOR LIGHT INTERIOR LIGHT WIPER AND WASHER COMPASS 170 Montauk 1-20...
Page 33: Section 2 • General Information
When your Whaler requires service or maintenance work, it should be taken to an authorized Boston ® Whaler dealer. ® To ﬁ nd a Boston Whaler dealer in your area call: NO AIR VOIDS 1-800-942-5379 (Domestic/International). HIGH DENSITY CLOSED CELL NON-ABSORBENT FOAM...
Page 34 MODEL: 170 MONTAUK INFORMATION DETERMINED: ISO STANDARDS MAX OUTBOARD: 67 kw; 185 kg ® A CE mark means that your Boston Whaler MAX PERSONS: 7 = 525 kg been certified with the applicable international MAX LOAD: 748 kg BUOYANCY: Level Organization for Standardization directives.
Page 35: Ce Certiﬁ Cation Design Category
4 meters (13.12 feet) may be experienced. The engine on the 170 Montauk has been tested and proven to be best suited for general use under normal C (Inshore): Designed for voyages in coastal conditions and load.
Page 36: Speciﬁ Cations & Dimensions
Optional equipment and loading of the boat will affect the draft measurements. Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry. Exceeding this weight will affect the boat’s performance. DO NOT Exceed the weights listed on the capacity plate. 170 Montauk...
Page 37: Passenger Locations
• Gelcoat surfaces are slippery when wet. Use extreme caution when walking on wet surfaces. • Never occupy the working decks while the boat is underway. • Use care when waxing to ensure that walkways are not made dangerously slippery. 170 Montauk...
Page 38: Location Of Thru-Hull Fittings
® dealer perform this type of repair. Through hull ﬁ ttings that are improperly installed ® can cause premature hull failure and may void the Boston Whaler limited warranty. NOTICE A standard 1” “Snap-Tite” plug can be used to replace the drain plugs in your boat. It is recommended that you carry spare plugs to be used in the event that the drain plugs issued with your boat become lost or damaged.
Page 39: Features
STAINLESS STEEL CONSOLE GRAB RAIL ACRYLIC WINDSHIELD NAVIGATION LIGHT RECEPTACLE CONSOLE CUPHOLDER GEAR SHIFT/THROTTLE CONTROL EMERGENCY ENGINE SHUT OFF LANYARD STAINLESS STEEL STEERING WHEEL CONSOLE ACCESS DOOR/STORAGE INSTRUMENT PANEL PORTABLE FUEL TANKS (2 - 6.6 GAL (49.96 L)) SWIM PLATFORM W/TELESCOPING LADDER 170 Montauk...
Page 40: Optional Features
REMOTE CONTROL, AND MP3 INPUT* AFT LIVEWELL (SEE FIG. 3.5.1) 72QT. (68 L) COOLER SEAT W/ CUSHION BACKREST AND 4 RODHOLDERS** MAGNETIC COMPASS** TACKLE DRAWER** * Satellite radio w/6 month subscription available (must order stereo option) ** Fishing package 170 Montauk...
Page 41: Seating
TROLLING MOTOR PANEL WITH 12V RECEPTACLE CONSOLE COVER* REVERSIBLE PILOT SEAT COVER* * Available in Black or Blue Seating Seating (Standard & Optional) Fig. 2.9.2 BOW CUSHION (OPTION) 72QT. (68.1 L) COOLER W/ BACKREST (OPTION) REVERSIBLE PEDESTAL SEAT AFT SEATS (OPTION) 170 Montauk...
Page 42: Recommended Seating
NEVER allow passengers to ride in an area (i.e. bow, gunnels, transom, etc.) that will pose a hazard to themselves or the boat. RECOMMENDED SEATING RECOMMENDED ON-PLANE while moored, at idle or at speed under 5 mph LOCATIONS 2-10 170 Montauk...
Page 43: Control Station Switch Panel
Never reset a breaker without ﬁ rst determining and correcting the cause of the trip. Should STEREO BREAKER......3 AMPS a circuit repeatedly trip, have a qualified STEREO SWITCH electrician determine and correct the cause. ACCESSORY BREAKER ....3 AMPS 170 Montauk 2-11...
Page 44: Gear Shift & Throttle Control
The 170 Montauk is equipped with a gear shift/ throttle control unit mounted on the console directly Power Trim & Tilt starboard of the steering wheel. The gear shift/throttle...
Page 45: Navigation Lighting
NAVIGATIONAL LIGHTS “ON” straps are loose or not secured properly. Navigation/Anchor Lighting Fig. 2.13.1 PORT NAVIGATION LIGHT (RED) VISIBLE 1 NAUTICAL MILES STARBOARD NAVIGATION LIGHT (GREEN) VISIBLE 1 NAUTICAL MILES ALL ROUND LIGHT (WHITE) VISIBLE 2 NAUTICAL MILES 170 Montauk 2-13...
Page 46: Steering
• If boat veers to the left, (hands off), move the without warning. aft end of the tab to the left. Your 170 Montauk is equipped with a teleflex • Tighten the bolt when adjustment is no-feedback steering system. The Teleflex no- complete.
Page 47: Trolling Motor Panel (Option)
The panel is wired for 12V and includes a 12V accessory receptacle. The Trolling motor (Option) 170 Montauk has reinforced areas of the bow that Fig. 2.15.2 will make it easier to mount a trolling motor. The...
Page 48: Canvas (Option)
Section 2 • General Information Canvas (Option) NOTICE ® Consult your Boston Whaler dealer or check with your owner’s manual before using any chemical The sun-top canvas must be secured in treatments on your canvas. To keep the canvas and the canvas boot before trailering.
Page 49: Propeller
DIAMETER affect performance. In general, changing to a lower pitch propeller will The engine on your 170 Montauk has been equipped increase acceleration and load pulling capability, with a propeller which our tests have shown to be with a slight decrease in top end speed. If you choose...
Page 50: Docking, Lifting And Trailering
Long term lifting with the bow and stern eyes Docking or lifting with the bow locker eyelet can cause Your 170 Montauk has (3) 8 inch cleats, One at the stress on the ﬁ berglass and gel coat and is not recommended.
Page 51: Trailering
Make certain that the Trailering coupler and the hitch ball are properly seated and The 170 Montauk is equipped with a galvanized locked. trailer which is best suited for length and width of the boat. If you have a trailer or plan on purchasing The trailer features a unique “swing tongue”...
Page 52: Disc Brakes (Option)
The advantages offered by disc brakes over drum style brakes include: • Improved resistance to fade on downhill grades. • Self adjusting. • Maintain braking efﬁ ciency throughout wear. • Recover quickly after being submerged. • Less susceptible to corrosion. • Require less maintenance. 2-20 170 Montauk...
Page 53: Trailer Description
DO NOT secure the safety chains to the bumper TONGUE JACK of the tow vehicle. NOTICE Refer to the engine manual in your owner’s manual packet for proper engine support while * Optional aluminum trailer available trailering. 170 Montauk 2-21...
Page 54 Section 2 • General Information THIS PAGE INTENTIONALLY LEFT BLANK 2-22 170 Montauk...
Page 55: Section 3 • Systems & Components Overview & Operation
BILGE PUMP (1100 GPH/4164 LPH) which causes a ﬁ lm, sheen or discoloration on the LIVEWELL PUMP water surface, or causes a sludge or emulsion beneath BILGE PUMP DISCHARGE HOSE TO the water surface. A common violation is bilge THRU HULL DRAIN 170 Montauk...
Page 56: Fuel System
NOTICE The 170 Montauk is equipped with a gasoline fuel system. Please take time to read and understand Fuel tanks should never be ﬁ lled to capacity. all the fuel related information and warnings Allow 2% for expansion.
Page 57: Static Electricity And The Fuel System
ﬁ lling the fuel acceptable ethanol-compatible materials. This can tank. lead to operational problems or safety issues such as clogged ﬁ lters, leaks or engine damage. • Close all ports, windows, doors and hatches. 170 Montauk...
Page 58 Fig. 3.4.1 introducing gasoline with ethanol into your fuel tank, ask your dealer if any components have been added or replaced that are not recommended by Boston Whaler, Mercury or may not be ethanol- compatible. Filling The Tank CONDENSATION UPPER PHASE (WATER+FUEL+ETHANOL)
Page 59: Starting The Engine
“RUN” position. • When engine starts, release key. The key will • Be sure gear shift and return to the “ON” throttle control levers position. are in the NEUTRAL position. 170 Montauk...
Page 60: Warming Up The Engine
REFER TO THE ENGINE MANUFACTURER’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR • To disengage, return the COMPLETE INSTRUCTIONS. control handle back to the neutral position. The warm-up mode can be re- activated by turning the engine off and re-starting. 170 Montauk...
Page 61: Livewell (Option)
To decrease ﬂ ow, turn the valve clockwise. Livewell (Option) Fig. 3.7.1 NOTE: Boat shown with bow rail and livewell options. LIVEWELL TANK TRANSOM THRU HULL DRAIN FILL HOSE SEACOCK THRU HULL INTAKE FITTING LIVEWELL PUMP SEACOCK DRAIN HOSE LIVEWELL DRAIN 170 Montauk...
Page 62: Operating Your Mp3 Player (Option)
REFER TO THE MANUFACTURER’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR COMPLETE INSTRUCTIONS, INFORMATION AND WARRANTY. MP3 Operation Using USB Input (Option) Fig. 3.8.2 MP3 INPUT USB INPUT 1/8” MINI STEREO CABLE (NOT SUPPLIED) USB INPUT STEREO “AUX” BUTTON STEREO “AUX” BUTTON 170 Montauk...
Page 63: Anchoring
Add a length of chain between the anchor The 170 Montauk is equipped with an anchor storage and the nylon line to aid in setting of the anchor.
Page 64: Lowering The Anchor
The anchor will usually break out when the rode becomes vertical. Coil lines to let them dry before stowing. CAUTION Be careful that trailing lines do not foul in the ANCHOR LIGHT (IN USE) propeller ANCHOR LIGHT (STOWED UNDER STARBOARD GUNNEL) 170 Montauk 3-10...
Page 65: Section 4 • Electrical
DANGER DC Electrical System Batteries contain sulfuric acid which is The electrical system on the 170 Montauk is powered dangerous and can cause serious injury. by one (1) lead-acid battery. The battery is charged AVOID contact with skin, eyes and clothing. If by the engine when the engine is running.
Page 66: Main Dc Breaker
It is a DC (cigarette lighter) style receptacle to be electrician determine and correct the cause. used with any 12 volt accessories using this type of plug. The receptacle is made of corrosion resistant marine grade materials and has a moisture proof cap. 170 Montauk...
Page 67: Accessory Receptacle
101-6 RED 12V WIRING DIAGRAM 6 RED CAUTION BATTERY #2 You MUST stop the engine before moving the TROLLING MOTOR RECEPTACLE switch to the “OFF” position. EXTENSION CORD PLUG W/12’ CORD BLACK LEAD HEAT SHRINKABLE BUTT CONNECTORS RED LEAD 170 Montauk...
Page 68: Wiring Identiﬁ Cation Chart
FUEL SENDER BLU/BLK DOME LIGHT 12V RECEPTACLE BLU/GRN SPREADER LIGHT IGNITION BLU/ORN LIVEWELL LIGHT CO MONITOR/ELECTRIC TRIM BLU/RED COURTESY LIGHTS TAB (SWITCHED) BLU/VIO CABIN LIGHTS BLOWER/STEREO MEMORY BILGE PUMP (SWITCHED) YLW/RED START BRN/GRY RAW WATER BRN/GRN FRESH WATER 170 Montauk...
Page 69: Electrical Schematics & Harnesses
Electrical Schematics & Harnesses Instead, we suggest that you take your boat to an The following page contains an electrical schematic ® authorized Boston Whaler dealer for electrical pertaining to the electrical system in your boat. service. The schematic was generated by technicians in the ®...
Page 70 Section 4 • Electrical System Switch and Breaker Panel Schematic Fig. 4.6.1 170 Montauk...
Page 71: Section 5 • Care & Maintenance
Only use solvents in a well ventilated area and keep all solvents away from open ﬂ ame and any ® Check with your Boston Whaler dealer for other forms of ignition. recommendations on a compatible rubbing compound for your boat or a professional hull cleaning company Routine inspection, service and maintenance of in your area.
Page 72: Hull Maintenance
NEVER apply tape or any other type of adhesives directly to the painted surfaces on your boat. ® Contact your Boston Whaler dealer for more information on the prevention and treatment of hull Use care when covering your boat’s painted surfaces blisters.
Page 73: Bottom Painting A Bare Hull
When the water Following is an abbreviated section on painting your sheets off, the wax contaminate has been removed. ® hull bottom. Your Boston Whaler dealer should have information on properly painting your boat’s After the dewaxing is complete, application of a hull or recommendations on businesses that will primer coat is recommended.
Page 74: Rubrail Care
Areas which have been torn or are affected by heavy • Allow wax to dry, then polish and buff. abrasion will have to have the damaged section replaced. Please see your Boston Whaler dealer for ® this type of repair.
Page 75: Aluminum Care
Make sure rubbing alcohol (isopropyl alcohol). to wash and dry the full circumference of aluminum Rinse cleaned area with fresh water and parts. dry with a clean, soft, lint-free cloth or towel. 170 Montauk...
Page 76: Cleaning Your Instrument Gauges
Clean with a mild household detergent or plastic reduced by chemical treatment of canvas items. cleaner. ® Consult your Boston Whaler dealer or check your Never use abrasives or rough, dirty cloths to clean canvas manufacturer’s manual BEFORE using any plastic parts.
Page 77: Cleaning Stubborn Stains
ﬂ uid, dry cleaning ﬂ uid, lacquer thinner, glass cleaning solution or harsh detergents on acrylic. DO NOT use petroleum based products, such as petroleum jelly, on the zippers or fasteners. The above substances will attack the surface of the acrylic. 170 Montauk...
Page 78: Long Term Storage
• Flush the engine with fresh water using ﬂ ush Pay particular attention to the information muffs or a similar device attached to the raw provided in “Ethanol-Blended Fuel” in section 3 of this manual. water pickup. • Let all water drain from the engine. 170 Montauk...
Page 79: Electrical System
Clean the deck with soap, hot water and a stiff brush seeping into the wheel hubs will cause the grease to to clean up any oil spills. emulsify and can prematurely corrode the bearings. Check with the trailer manufacturer for scheduled maintenence of your trailer. 170 Montauk...
Page 80: Environment
Medium Self-tapping screws Phenolic** Fiberglass reinforced composite board Heavy Drill & Tap * In all cases it is recommended to drill and countersink a pilot hole to prevent damage to the gelcoat surface. **Also known as Whaleboard 170 Montauk 5-10...
Page 81: Maintenance Log
Section 5 • Care & Maintenance Fill out the log below after scheduled service or maintenance is performed. MAINTENANCE LOG ENGINE SERVICED DATE HOURS MAINTENANCE PERFORMED NOTES 170 Montauk 5-11...
Page 82 Section 5 • Care & Maintenance THIS PAGE LEFT INTENTIONALLY BLANK 170 Montauk 5-12...

This manual is also suitable for:

170 super sport 150 super sport

Boston Whaler 170 Montauk Owner's Manual

Section 1 • Safety

Section 2 • General Information

Section 3 • Systems & Components Overview & Operation

Section 4 • Electrical

Section 5 • Care & Maintenance