Boston Whaler 190 Montauk Manual

Boston Whaler 190 Montauk Manual

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®
"The mission of Boston Whaler
is to provide consumers with the
safest, highest quality, most durable
boats in the world"
190 Montauk
i
R

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Summary of Contents for Boston Whaler 190 Montauk

  • Page 1 ® “The mission of Boston Whaler is to provide consumers with the safest, highest quality, most durable boats in the world” 190 Montauk...
  • Page 2: History

    ® innovations: first, its twin sponson hull design depend on boats consistently choose Boston Whaler produced superior stability and a remarkably dry ride; because of their seaworthiness, dependablility and second, its unique foam core construction made the the inherent safety of a hull that won’t sink even if...
  • Page 3: Table Of Contents

    Contact Phone Numbers and Distress Signals ........1-10 Internet Addresses ......vi Visual distress signals (VDS) ....1-10 Boston Whaler Limited Warranty ....vii Audible distress signals ...... 1-11 Radio Communication ......1-11 Weather..........1-11 Swimming, Diving & Water Skiing ..1-12 Section 1 •...
  • Page 4 Operation .......... 3-8 Drainage ..........5-4 Maintenance ........3-8 Canvas Care & Maintenance ....5-4 Anchoring ..........3-9 Maintenance Log ........5-5 Considerations ........3-9 Lowering the Anchor ......3-10 Setting the Anchor ......3-10 Weighing the Anchor ......3-10 190 Montauk...
  • Page 5: Preface

    ® Specifications and standard equipment are subject to change. Boston Whaler is not responsible for changes to parts or accessories manufactured by companies other than Boston Whaler. Boston Whaler, Whaler, the Boston Whaler logo, Clarion, Conquest, Dauntless, Montauk, Nantucket, and Outrage are registered trademarks. Accutrack, Eastport, Unibond, The Unsinkable Legend, Ventura, and Whaleboard are trademarks of Boston Whaler, Incorporated.
  • Page 6: Introduction

    You must learn to operate this boat as well as read, understand and use this manual. ® In addition to the Boston Whaler Limited Warranty for your boat (See next page), each component and/ What this manual does not give you is a course in...
  • Page 7: Boston Whaler Limited Warranty

    Structural Hull Defect in material or workmanship which is reported within five (5) years (60 months) from the date of the first retail purchase of the Boston Whaler Boat. The “Hull” shall mean the single fiberglass molded shell and integral structural components.
  • Page 8 The new owner must fill out and send in a Boston Whaler warranty transfer form, accessible from www.whaler.com, a copy of the bill of sale, and a $50.00 fee to Boston Whaler, 100 Whaler Way, Edgewater, Florida 32141, within 30 days of purchase.
  • Page 9: Section 1 • Safety

    Denotes information that is important to know cooking fuel exhaust fumes prior to operation and/or maintenance, but is • Wash areas thoroughly with soap and water not hazard related. after handling the substances above 190 Montauk...
  • Page 10: Safe Boating Means

    PFD’s & other safety gear-dry, stowed for equipment is on board and functioning. next use Fuel tanks-filled (allow for expansion) to prevent condensation Fuel system-no leaks Bilge pump-operating properly Bilge-clean, no leaks Float plan-notify person with whom you filed plan 190 Montauk...
  • Page 11: Legally Mandated Equipment (Minimum Required)

    CONTROL HAZARD-Federal laws prohibit 1/2 mi. (.80 Km). operating a boat while under the influence of alcohol or drugs. These laws are vigorously enforced. Give special attention to the effects of alcohol and drugs while boating. No other single factor causes 190 Montauk...
  • Page 12: Carbon Monoxide (Co)

    OR DEAD IN WATER GET MEDICAL ATTENTION AS SOON AS POSSIBLE. The poisoning victim’s skin often turns cherry red. Carbon Monoxide is colorless, odorless and tasteless, it is unlikely to be noticed until the person is GOOD AIR FLOW overcome. 190 Montauk...
  • Page 13: Lifesaving Equipment

    The law requires that PFDs must be readily accessible, if not worn. “Readily Accessible” means removed from storage bags and unbuckled. NOTICE Children and non-swimmers MUST wear PFDs at all times when aboard. 190 Montauk...
  • Page 14: Boarding (Wear A Pfd)

    • If gear is not immediately needed, stow it in secure areas. WARNING • Safety gear must be immediately accessible at all times. NEVER operate a boat at a speed at which you do not feel in control. 190 Montauk...
  • Page 15: General Considerations

    - visibility is impaired; - in rough water; and - in congested waterways. • Watch your wake. It can capsize a small boat or damage moored boats or other property. You are responsible for damage caused by your wake. 190 Montauk...
  • Page 16: Emergency Situations

    • Slow the boat and keep pointing toward the exposure to these harmful fumes. person overboard. At night or in low light, point the best available light source at the person. 190 Montauk...
  • Page 17: To Lessen The Danger Of Fire

    • Usually a capsizing will happen quickly and In the event of Flooding, Swamping or Capsizing: without warning. LOODING • Use whatever is at hand to signal for help. • Always wear your PFD, or have it within reach. 190 Montauk...
  • Page 18: Collision

    Outboard engines require propulsion to control the prominently marked “DISTRESS SIGNALS” direction the boat will take. Without propulsion, the is recommended. steering is virtually useless. If you are in a congested 190 Montauk 1-10...
  • Page 19: Audible Distress Signals

    • Understand the design limitations of your boat. • EMERGENCY- • Check the weather forecast and water conditions “MAYDAY, MAYDAY, MAYDAY,”- used before leaving and while underway. when life or vessel is in imminent danger. • Wear a Personal Flotation Device, (PFD) 190 Montauk 1-11...
  • Page 20: Swimming, Diving & Water Skiing

    Head the bow into the CODE ALPHA FLAG-Blue and white penant wind with enough power to maintain slow designates boat being used in dive operations. headway. 190 Montauk 1-12...
  • Page 21: Water Skiing

    Back to Dock – Pat top of head. • If the skier suddenly releases the tow rope, it can backlash into cockpit. Spotters who are watching the skier must be aware of this fact and be prepared to take appropriate action to avoid injury. 190 Montauk 1-13...
  • Page 22: Emergency Engine Stop Switch

    • Never swim when there is lightning in the area. The 190 Montauk is equipped with an ignition shutdown safety switch. The switch is located at the center of the SKIING HAZARDS console. The ignition shut down safety switch •...
  • Page 23: Float Plan

    Help protect boaters, and being aware of the tides and times where your waters. appropriate. If you are boating in an area you are unfamiliar with, proceed with caution and post a lookout to watch for hazards. 190 Montauk 1-15...
  • Page 24: Excessive Noise

    Coast Guard escort vessel on VHF-FM channel 16. DANGER DO NOT approach within 100 yards of any U.S. Naval vessel without first contacting the vessel on VHF-FM channel 16. To do so will result in a quick and severe response. 190 Montauk 1-16...
  • Page 25 WARNING It is important to replace any damaged or WIDE VARIETY OF COMPONENTS USED ON THIS VESSEL unreadable label. Call your Boston Whaler CONTAIN OR EMIT CHEMICALS KNOWN TO THE TATE OF dealer for replacement labels. ALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS AND...
  • Page 26: Key To Symbols Used On Controls & Prints

    SEWAGE DRIVE TILT ROTARY CONTROL (WIDTH OF SYMBOL SINGLE LEVER LIFT POINT / SLING RUNNING LIGHTS PUMP LIFT POINT INDICATES INCREASE) CONTROL LOCATION UNDER POWER WINDSHIELD MAGNETIC ANCHOR HORN ANCHOR LIGHT INTERIOR LIGHT WIPER AND WASHER COMPASS 190 Montauk 1-18...
  • Page 27: Section 2 • General Information

    Boston ® Whaler dealer. ® To find a Boston Whaler dealer in your area call: 1-800-942-5379 (Domestic/International). NO AIR VOIDS HIGH DENSITY CLOSED CELL In the unlikely event that a problem is not handled to...
  • Page 28: Certification Design Category

    (1.64) feet may be experienced. common sense and sound judgement when placing equipment and/or passengers in your boat. Your 190 Montauk is design category C • Do not load to capacity in poor weather or rough water. Certification Plates Fig.
  • Page 29: Power Capacity

    The engine on the 190 Montauk has been tested and proven to be best suited for general use under normal conditions and load. 190 Montauk...
  • Page 30: Specifications & Dimensions

    Optional equipment and loading of the boat will affect the draft measurements. Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry. Exceeding this weight will affect the boat’s performance. DO NOT Exceed the weights listed on the capacity plate. 190 Montauk...
  • Page 31: Passenger Locations

    • Gelcoat surfaces are slippery when wet. Use extreme caution when walking on wet surfaces. • Never occupy the working decks while the boat is underway. • Use care when waxing to ensure that walkways are not made dangerously slippery. 190 Montauk...
  • Page 32: Location Of Thru-Hull Fittings

    • If the through hull fittings need to be replaced, it is recommended that an authorized Boston Whaler ® dealer perform this type of repair. Through hull fittings that are improperly installed can cause premature hull failure and may void the Boston Whaler ® limited warranty. 190 Montauk...
  • Page 33: Features

    115 L4 4-STROKE MERCURY ENGINE MOTORWELL HATCH 52 INCH (1.3 M) ANCHOR LIGHT (STOWED) MP3 PLAYER RECEPTACLE (OPTION) ® SIRIUS SATELLITE RADIO ANTENNA (OPTION) GPS ANTENNA (OPTION) * Fishing package (Option) ** Livewell (Option) NOTE: Boat shown with various options. 17 15 190 Montauk...
  • Page 34: Control Station

    COOLER SEAT CUPHOLDER (2) (P&S) (OPTION)* 72QT (68 L) COOLER W/CUSHION & ELECTRIC HORN BACKREST (OPTION)* MP3 PLAYER RECEPTACLE (OPTION) * Fishing package option VHF RADIO ANTENNA (OPTION) ** Electronics package option SIRIUS ® SATELLITE RADIO ANTENNA (OPTION) *** Deluxe Electronics package option 190 Montauk...
  • Page 35: Control Station Switch Panel

    72QT (68 L) COOLER W/CUSHION & STERN SEAT W/BACKREST (OPTION) BACKREST (OPTION) REVERSIBLE PILOT SEAT W/ LOCKING BACKREST COOLER SEAT CUPHOLDERS (2) SUN LOUNGE (OPTION) (P&S) (OPTION) BOW CUSHION (OPTION) FIRE EXTINGUISHER POCKET CUPHOLDERS (2) TACKLE DRAWERS (OPTION) BOW/ANCHOR LOCKER 190 Montauk...
  • Page 36: Gear Shift & Throttle Control

    The 190 Montauk is equipped with a gear shift/throttle Power Trim & Tilt control unit mounted on the console directly starboard of the steering wheel.
  • Page 37: Navigation Lighting

    ANCHOR LIGHT “ON” straps are loose or not secured properly. Navigation/Anchor Lighting Fig. 2.11.1 PORT NAVIGATION LIGHT (RED) VISIBLE 1 NAUTICAL MILES STARBOARD NAVIGATION LIGHT (GREEN) VISIBLE 1 NAUTICAL MILES ALL ROUND LIGHT (WHITE) VISIBLE 2 NAUTICAL MILES 190 Montauk 2-11...
  • Page 38: Steering

    • If boat veers to the left, (hands off), move the aft end of the tab to the left. Your 190 Montauk is equipped with a teleflex no-feedback steering system. The Teleflex no-feedback • Tighten the bolt when adjustment is complete.
  • Page 39: Canvas (Optional)

    Reinforced bow (Option) Fig. 2.13.1 The 190 Montauk also has reinforced areas of the bow that will make it easier to mount a trolling motor. The reinforced sections are located on either side of the bow navigation light and extend back along the gunwale.The...
  • Page 40: Propeller

    If you choose The engine on your 190 Montauk has been equipped to change propellers, the type should be discussed with a propeller which our tests have shown to be best ®...
  • Page 41: Docking, Lifting And Trailering

    Docking stress on the fiberglass and gel coat and is not recommended. Your 190 Montauk has (3) 8 inch cleats, One at the bow and two located at the stern, one port and one Proper Short Duration lifting starboard. The cleats are used to secure the boat to Fig.
  • Page 42: Trailering

    Trailer Hitch - A properly matched trailer hitch ball and coupler is important. Make certain that the cou- The 190 Montauk has a trailer which is best suited for pler and the hitch ball are properly seated and locked. length and width of the boat. If you have a trailer or plan on purchasing a trailer separately, there are some points The trailer features a unique “swing tongue”...
  • Page 43: Trailering With Disc Brakes

    OWNER’S MANUAL PACKET FOR COMPLETE Operation, Care and Maintenance INSTRUCTIONS, INFORMATION AND WARRANTY. NOTICE Check your brake system before each trip. Read and understand the instructions in your trailer owner’s manual regarding towing capability, hitch requirements, and other towing considerations. 190 Montauk 2-17...
  • Page 44: Trailer Description

    SAFETY PIN matched. HAIRPIN COTTER SWING TONGUE CAUTION DO NOT secure the safety chains to the bumper of the tow vehicle. NOTICE Refer to the engine manual in your owner’s manual packet for proper engine support while trailering. 190 Montauk 2-18...
  • Page 45: Section 3 • Systems & Components Overview & Operation

    BILGE PUMP (1100 GPH/4164 LPH) surface. A common violation is bilge discharge. Violators DISCHARGE HOSE TO THRU HULL DRAIN 190 Montauk...
  • Page 46: Fuel System

    Please take time to read and understand all the Fuel Vent fuel related information and warnings regarding The 190 Montauk has a fuel vent that is integrated into gasoline and your boat, in the engine owner’s the fuel fill assembly. The fuel tank vent serves as a pres- packet.
  • Page 47: Static Electricity And The Fuel System

    Your boats bonding system protects it from creating and discharging static electricity. Your boat must be in contact with the water or a land based grounding system. The following suggestions will help keep you safe from static electricity while refueling your boat. 190 Montauk...
  • Page 48: Ethanol-Blended Fuels

    Boston Whaler, and cause significant problems. Engine problems can also Mercury or may not be ethanol-compatible.
  • Page 49 YOUR OWNER’S MANUAL PACKET FOR COMPLETE Periodically inspect for the presence of water in the fuel INSTRUCTIONS AND WARRANTY. tank. If any is found, all water must be removed and the tank completely dried before refilling the tank with any fuel containing ethanol. 190 Montauk...
  • Page 50: Starting The Engine

    The gear shift/throttle control levers will not release key. The key will allow engine starting if the control levers are return to the “ON” in any other position than NEUTRAL. position. • make sure the battery switch is turned “ON”. 190 Montauk...
  • Page 51: Warming Up The Engine

    REFER TO THE ENGINE MANUFACTURER’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR • To disengage, return the COMPLETE INSTRUCTIONS. control handle back to the neutral position. The warm-up mode can be re-activated by turning the engine off and re-starting. 190 Montauk...
  • Page 52: Livewell (Option)

    NOTE: Boat shown with bow rail and livewell options. FLOW CONTROL VALVE LIVEWELL TANK SEACOCK THRU HULL INTAKE FITTING FILL HOSE REMOVABLE STANDPIPE LIVEWELL STRAINER LIVEWELL PUMP LIVEWELL COVER LIGHT SEACOCK STANDPIPE STORAGE CLIPS DRAIN HOSE 190 Montauk...
  • Page 53: Anchoring

    Add a length of chain between the anchor The 190 Montauk is equipped with an anchor storage and the nylon line to aid in setting of the anchor.
  • Page 54: Lowering The Anchor

    The anchor will usually break out when the rode becomes vertical. Coil lines to let them dry before stowing. CAUTION Be careful that trailing lines do not foul in the propeller ANCHOR LIGHT (IN USE) ANCHOR LIGHT (STOWED) 190 Montauk 3-10...
  • Page 55: Section 4 • Electrical

    Battery Box DC Electrical System Fig.4.1.1 The electrical system on the 190 Montauk is powered by one (1) lead-acid battery. The battery is charged by the engine when the engine is running. The battery powers essential systems on your boat: •...
  • Page 56: Main Dc Breaker

    It is a DC (cigarette lighter) style receptacle to be cause. used with any 12 volt accessories using this type of plug. The receptacle is made of corrosion resistant marine grade materials and has a moisture proof cap. 190 Montauk...
  • Page 57: Battery Switch (Ce Option)

    BATTERY #2 TROLLING MOTOR RECEPTACLE EXTENSION CORD PLUG W/12’ CORD Trolling Motor Installation HEAT SHRINKABLE BUTT CONNECTORS BLACK LEAD Your trolling motor manual will have location and RED LEAD connection instructions for the motor wiring. Read and ORANGE LEAD 190 Montauk...
  • Page 58: Trolling Motor Connection (12V)

    REFER TO THE TROLLING MOTOR MANUFACTURER’S Each system (12V& 24V) is protected by a 40 amp MANUAL IN YOUR OWNER’S MANUAL PACKET FOR COMPLETE INSTRUCTIONS, INFORMATION AND breaker located on the component board in the center WARRANTY. console. 190 Montauk...
  • Page 59: Electrical Schematics & Harnesses

    ABYC-11 standards. Instead, we suggest that you take your boat to an The following chart outlines the gauge, color and ® authorized Boston Whaler dealer for electrical function of the wiring used. service. Wire Color Chart for DC and Special Circuit...
  • Page 60 Section 4 • Electrical System Switch and Breaker Panel Schematic Fig. 4.5.1 190 Montauk...
  • Page 61: Section 5 • Care & Maintenance

    You should develop regular routines for ® Check with your Boston Whaler dealer on a inspecting and servicing your boat. compatible rubbing compound for your boat.
  • Page 62: Prevention

    ® bottom.Your Boston Whaler dealer should have boat in water and with a full load of fuel and gear, information on properly painting you boats hull or mark the waterline.
  • Page 63: Vinyl Cushion Care

    Vinyl Cushion Care sure that your boat and its systems are properly conditioned for extended periods of non-usage. The vinyl cushions on your 190 Montauk will keep their appearance and suppleness if cared for properly. Salt Engine water, salt residue, dirt, ultra-violet rays etc. will take...
  • Page 64: Trailer Storage

    Lubricate the snaps of the canvas with petroleum jelly, use a parafin wax on the zippers to keep them in proper working order. If you have stubborn ® cleaning cases call your Boston Whaler dealer for proper cleaning procedures. 190 Montauk...
  • Page 65: Maintenance Log

    Section 5 • Care & Maintenance Fill out the log below after scheduled service or maintenance is performed. MAINTENANCE LOG ENGINE SERVICED DATE HOURS MAINTENANCE PERFORMED NOTES 190 Montauk...
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