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Summary of Contents for Simpro Multi-Tip MT1200
- Page 1 USER MANUAL User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022...
- Page 2 Copyright © 2022 Simpro Handling Equipment Ltd. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Simpro Handling Equipment Ltd. For the purposes of standards compliance and international conformity, this document uses Système International (SI) units.
- Page 3 User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 4: Table Of Contents
C ont ent s Product Overview ......................... 5 Key Features ............................6 Construction ............................6 Mechanism ............................6 Safe Working Load ..........................6 Duty cycle ............................7 Service life ............................7 Noise emissions ............................ 7 Environmental restrictions ........................8 Ingress protection ..........................8 1.10 Notes .............................. - Page 5 Hazard and Risk Assessment Guide ....................33 OSH Compliance Specification Guide ................... 38 Spare Parts ........................... 41 Warranty ............................43 EC Declaration of Conformity ....................45 Notes ............................. 46 User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 6: Product Overview
1 . P ro duct O ve rvie w Congratulations on your purchase of a Simpro Multi-Tip. The Multi-Tip is everything a bin lifter should be; safe, cost-effective, and easy to use. With a 150kg lifting capacity and 15-second tipping cycle, it is an ideal solution for schools, recycling centres and small businesses. -
Page 7: Key Features
SWL on any given machine. Never attempt to lift bins that are heavier than the factory-specified Safe Working Load. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 8: Duty Cycle
1.5 Duty cycle The duty cycle of the Multi-Tip depends on the installed powerpack, available power supply, environmental factors, and the manner in which the machine is being used. The figures given below are indicative only. Duty Cycle (tipping ~100kg bins at 1600mm) Power supply Net throughput Number of bins... -
Page 9: Environmental Restrictions
4. If the machine is to be leased, sold, or otherwise transferred, then this manual shall accompany the machine. 5. This is a generic manual. Simpro reserves the right to change the design of our products at any time. In cases where a discrepancy exists between the manual and the actual product, the manual is to be used as a reference only. -
Page 10: Operating Instructions
2 . O p e rat in g Instruct io n s Before the machine is used for the first time, a site-specific Hazard and Risk Assessment should be completed as per §5.3. 2.1 Before operation Before operating a Multi-Tip, check that the machine is stable and safe to use as follows: 1. - Page 11 Type-D Food processing DIN9797 - 200L §2.2.6 (DIN9797) applications Eurobins - 300L BRUTE® Bins Custom 205L Drums Type-X §2.2.7 applications Plastic Tubs Customs Bins User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 12: Type-E Cradle (Standard)
2.2.2 Type-E Cradle (standard) 2.2.2.1 Emplacing bins Place the wheelie bin onto the cradle. For full-size 240L bins, both wheels should be positioned into a catch (on either side of the cradle). For smaller bins such as 60L, 80L, 120L and 140L, only the left-hand wheel needs be positioned into a catch. -
Page 13: Type-A Cradle With Base
2.2.7.2 Removing bins Holding the upper lip of the bin, drum, or container, gently remove it from the cradle. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 14: Operation Of Controls
2.3 Operation of controls The Multi-Tip controls are designed to allow safe, intuitive operation of the machine. It is important to understand how to use the controls correctly. Improper operation may result in a safety hazard, or damage to the machine. 1. -
Page 15: Battery Charging
The charger is in an enclosed plastic case, and is protected against short-circuit, current overload, over-voltage, and over-temperature. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 16: Safety Norms
2.5 Safety Norms The following safety norms must be observed for the safe use of a Multi-Tip bin lifter. Only trained and authorised personnel may use the machine. Operators must read and obey all instructions displayed on the machine. Never operate the machine on soft ground, or ground with a slope ratio greater than 1:12. - Page 17 The manufacturer cannot be held liable for the consequences of an inadequate earthing system. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 18: Care And Maintenance
Contact your Simpro agent if repair or service work is required. All repair and service work must be carried out by qualified personnel. Replacement parts must be supplied by Simpro or an authorized Simpro agent, and must be of the same design and specification as the original parts. -
Page 19: Cleaning
If the pressure-relief valve is adjusted incorrectly, the cradle can stall even when lifting bins that are within the ch e’s Safe Working Load as per §1.4. The pressure-relief valve may only be adjusted by a qualified technician, with prior authorisation from Simpro. 3.3.1.2 Mechanical fault 1. - Page 20 3.3.2.1 Hydraulic or electrical fault When the SAFETY and LOWER buttons are pressed simultaneously, the lowering valve should ‘c ck’ s e s. If , he problem may be either a hydraulic or electrical fault. 1. Manually remove the bin if it is safe to do so. 2.
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Page 21: Electrical System (Battery)
Do not try to operate the machine when the batteries are fully discharged. The batteries are supplied with a 12- e ’s w , se warranty on the rest of the machine. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 22: Battery Charger
0790050107 Prior to 2022, the Multi-Tip was fitted with a 120A Maxi blade fuse instead of a circuit breaker. Replacement fuses are available from Simpro and most auto-parts stores. 3.4.8 Solar panel 24V Solar Kit 0090040076 24V Panel Only 0250050530 Regulator 0250050462 If you do not operate a machine with a solar panel, please disregard this section. -
Page 23: Electrical System (3-Phase Mains)
The exact specifications of 3-phase machines differ depending on the standard voltage and frequency of 3-phase mains power in the intended country of use. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 24: Transformer
In locations where 3-phase/~400VAC/50Hz power is standard (NZ/AU/UK/EU and most of As ) he ‘ e ’. I where different voltages and frequencies are common (USA, Canada, and parts of South America) an electronic Variable Speed Drive (VSD) is fitted, which modulates the local mains supply and outputs 3- h se/ VAC/ Hz c... -
Page 25: Electrical System (1-Phase Mains)
Residual voltages may be retained in the VSD inverter after it has been disconnected from the power supply. Use extreme caution when servicing electrical components. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 26: Hydraulic System
3.7 Hydraulic System 3.7.1 Powerpack 24V 0940090083 12V 0940090067 The hydraulic powerpack is supplied as a complete unit. The motor, pump, oil tank, and all control valves are mounted into the centre manifold. 3.7.2 Control valves The hydraulic system has four primary control valves: 3.7.2.1 Check valve This is a one-way valve which prevents oil from flowing back through the pump when the... -
Page 27: Hydraulic System Schematic
3.7.6 Hydraulic system schematic User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 28: Preventative Maintenance Inspections
The PMI schedule is divided into two parts: monthly and annual inspections. The PMI procedures are described in the following pages, with logs for recording the results. Simpro strongly recommends that safety inspections are carried out according to the schedule described in this section. - Page 29 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 30: Annual Inspection
3.8.3 Annual inspection The following inspection should be carried out every 12 months, and the results recorded in the log on the following page. Annual Inspection Checklist Category Item Check Visually inspect for dented or broken parts. General Entire machine Carry out a complete tipping cycle, watching for any faults or abnormal behaviour. - Page 31 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 32: Assembly, Handling And Storage
To ensure stability, the cradle should be positioned approximately 100mm off the ground when moving. An accessory is available from Simpro which enables a directional lock on the castor wheels. This can make the machine easier to manoeuvre on sloping ground. -
Page 33: Horizontal Transport
5. Depress the Emergency Stop (if fitted) or turn the battery isolator switch OFF. 6. Remove the key and store it in a safe place. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... -
Page 34: Safety Assessment
5. S af ety A sse ssme nt The Multi-Tip has been designed to be as safe as possible without restricting the ease-of-use and versatility of the machine. Before the machine is used for the first time, a site-specific Hazard and Risk Assessment should be completed as per §5.3. - Page 35 Risks evaluated as Very High, Extreme or Unacceptable are likely to require additional or uprated safety functions, as per §5.4.4. These must be specified at the time of order. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
- Page 36 5.3.2 Identified Hazards The following hazards have been identified that are intrinsic to the Multi-Tip design. For each hazard a full Risk Evaluation has been completed and control measures described. Blank template spaces are provided at the end for machinery owners to identify, assess and control additional site-specific hazards.
- Page 37 Operators are responsible to wear Personal Protective Equipment suitable for measures the environment in which the machine is being used. Comments §1.8 for Multi-Tip environmental restrictions. User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
- Page 38 Site-specific hazard: DPH: Risk Factor: Operator DPH: Risk Factor: Other persons Control measures Comments Site-specific hazard: DPH: Risk Factor: Operator DPH: Risk Factor: Other persons Control measures Comments Site-specific hazard: DPH: Risk Factor: Operator DPH: Risk Factor: Other persons Control measures Comments Site-specific hazard:...
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Page 39: Osh Compliance Specification Guide
– an indicator called Performance Level (PL). The standard defines five Performance Levels, ranging from PLa (lowest performance) to PLe (highest performance). User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... - Page 40 The standard also defines the Performance Level that a given safety function must achieve to reduce the risk to an acceptable level – a value called Performance Level required (PLr). 5.4.2 Identifying the required safety functions To identify the safety functions required for a given machine, a site-specific hazard and risk assessment must first be completed as per §5.3.
- Page 41 In any of these cases, information about the hazard and risk assessment, required safety function and performance level should be provided to Simpro before placing an order. Simpro can then specify and quote additional or uprated safety functions, such as:...
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Page 42: Spare Parts
6. S pare Parts The following table includes only the most common Multi-Tip spare parts as at the time of publication. Additional parts, accessories and prices may be viewed at the following web address: simpro.world/multi-tip-spare-parts Partcode Description Qty* BSK †... - Page 43 User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page...
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Page 44: Warranty
The Agent shall keep accurate records of the date of all machine trials, sales. etc. Simpro will, at its option, repair or replace any items that fail or prove defective within the Warranty period. - Page 45 Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro.
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Page 46: Ec Declaration Of Conformity
8 . E C D ec l arat io n of C onf o rm it y DECLARATION OF CONFORMITY ORIGINAL Business Name and Full Address of Manufacturer Simpro Handling Equipment Ltd 66 Rangi Road, Takanini 2105 Auckland, New Zealand Name and Address of Authorised Representative... -
Page 47: Notes
9. N ote s User Manual // Simpro Multi-Tip® Original Instructions // English // v83.0 // October 2022 // Page... - Page 48 +64 9 634 7445 Takanini 2105 sales@simpro.world Auckland, New Zealand shop.simpro.world PO Box 74 @simpro.world Takanini 2245 Auckland, New Zealand @SimproWorld_Lifters User Manual // Simpro Multi-Tip® Original Version // English // v83.0 // October 2022 // © 2022 Simpro Handling Equipment Ltd...
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