Subscribe to Our Youtube Channel
Related Manuals for Simpro Microstacker
Summary of Contents for Simpro Microstacker
- Page 1 USER MANUAL User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022...
- Page 2 Copyright © 2022 Simpro Handling Equipment Ltd. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Simpro Handling Equipment Ltd. For the purposes of standards compliance and international conformity, this document uses Système International (SI) units.
- Page 3 2581 2339 1521 1033 MS1400 Default Layout User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 4: Table Of Contents
C o n t e nt s Product Overview ......................5 Key features ........................... 5 Construction .......................... 5 Mechanism ..........................5 Safe Working Load ........................ 6 Duty cycle ..........................6 Service life ..........................6 Noise emissions ........................6 Environmental restrictions ....................7 Ingress protection ......................... - Page 5 6.3.1 ISO 12100:2010 risk assessment model ..................30 6.3.2 Identified Hazards ......................... 31 6.3.3 Residual Hazards ........................... 34 Warranty ........................35 Notes ........................... 37 User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 6: Product Overview
1.2 Construction The Microstacker consists of a steel or stainless-steel frame with a central mast and two stabilizing legs; a lifting carriage with various lifting attachments; a hydraulic ram, a 12VDC or 24VDC GEL or Lithium-ion battery, a hydraulic powerpack with an electric motor, pump and reservoir, a manual tiller with operating switches;... -
Page 7: Safe Working Load
100kg – 150kg 100,000 lift/lower cycles 1.7 Noise emissions The noise emissions of the Microstacker do not typically exceed ~60 dB(A) at the operator’s ear. Hearing protection is not required, but is recommended if operating the machine for extended periods. -
Page 8: Environmental Restrictions
4. If the machine is to be leased, sold or otherwise transferred, then this manual shall accompany the machine. 5. This is a generic manual. Simpro reserves the right to change the design of our products at any time without notification. In cases where the manual does not correspond with the actual product, use the manual as a reference guide only, and contact your authorized Simpro agent for assistance if required. - Page 9 User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 10: Operating Instructions
Follow the instructions in this section to operate the Microstacker. Used correctly, the Microstacker can bring great improvements to workplace safety and efficiency. The Microstacker must be operated in strict accordance with the Safety Norms in §2.3. Before the Microstacker is used for the first time, a site-specific Hazard and Risk Assessment should be completed as per §6.3. -
Page 11: Raise/Lower Rocker Switches
2.1.5 BATTERY SAVER button Where fitted, this button lights up to indicate that the Microstacker is powered on and ready to use. If the machine is left idle for several minutes, the power will be cut out automatically to maximise battery life. -
Page 12: Basic Operation
2. If a BATTERY INDICATOR is fitted, it will now light up so you can check the level of charge. a. If the indicator shows only one or two bars, the Microstacker should not be used right now and should be plugged in overnight to recharge the battery. - Page 13 User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 14: Safety Norms
2.3 Safety Norms The following safety norms must be observed for the safe use of a Microstacker. Only trained and authorised personnel may use the machine. Operators must read and obey all instructions and warning signs on the machine and elsewhere. - Page 15 The manufacturer cannot be held liable for the consequences of an inadequate earthing system. User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 16: Handling, Transport & Storage
1. Apply the brake and press the Emergency Stop. 2. Use appropriate lifting equipment to place the machine onto a wooden pallet, and securely strap it into place. If necessary, the Microstacker can be laid over onto its left or right side before being strapped down. -
Page 17: Storage
3.5 Storage If the Microstacker is not to be used for a period of two months or more, it should be stored in a clean, dry place with good ventilation, at temperatures not below 0℃. Before placing the machine into storage, carry out the following procedures: 1. -
Page 18: Care And Maintenance
4 . C are and Main te na nc e The Microstacker is designed to give many years of service with minimal maintenance. In the event a fault or malfunction does occur, refer to the Quick Trouble Shooting Guide in §4.1... -
Page 19: Carriage Jams
1. Lower the bin carriage to ground level. 2. Remove some material from the bin, then try again. If the pressure-relief valve is adjusted incorrectly, the Microstacker might stall even when lifting bins that are within the machine’s Safe Working Load (150kg) – see §4.5.2.2. -
Page 20: Electrical System
5. Release the bin carriage, power on the machine and carry out several lift/lower cycles to ensure the problem has been properly resolved. 6. If the bin carriage still does not lower, contact your Simpro agent for support. 4.4 Electrical System The Microstacker operates on either 12VDC or 24VDC electric current provided by an onboard battery. -
Page 21: Lfp Battery
4.4.1.4 AGM battery charger The SME 12V Microstacker is fitted with an onboard smart charger which accepts 1-phase 85- 264V 50/60Hz input, drawing up to 3 Amps. The charger outputs 13.6V continuous direct current at up to 10 Amps, for a maximum power output of 136 Watts. -
Page 22: Emergency Stop
4.4.2.4 LFP battery charger The PRO Microstacker is supplied with an external smart charger which accepts 1-phase 100- 240V 50/60Hz input, drawing up to 4 Amps. It outputs 24V continuous direct current at up to 10 Amps, for a maximum power output of 240 Watts. -
Page 23: Hydraulic System
If this valve is adjusted incorrectly, the Microstacker might fail to lift bins that are within the machine’s Safe Working Load (150kg). Should this occur, contact your Simpro agent for instructions on how to adjust the pressure-relief valve. -
Page 24: Maintenance
It is recommended to carry out regular Preventative Maintenance Inspections of the Microstacker. This helps to ensure operator safety and extend the service life of the machine. The PMI schedule is divided into two parts: monthly and annual inspections. The following section contains checklists and logs for documenting each PMI. - Page 25 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 26: Annual Inspection
4.6.3 Annual inspection The following inspection should be carried out annually, and the results recorded in the log. Annual Inspection Checklist Category Item Check Visually inspect for dented or broken parts. General Entire machine Conduct a complete lifting cycle and check for any faults or abnormal behaviour. - Page 27 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 28: Spare Parts
5. S pare Parts The following table includes the most common Microstacker spare parts as at the time of publication. Additional parts, accessories and prices may be viewed at the following web address: shop.simpro.world/category/1243-spare-parts-explorer Partcode Description QTY* BSK † ‡... - Page 29 User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
-
Page 30: Safety Assessment
6. S af ety A sse ssme nt The Microstacker has been designed to be as safe as possible without restricting the ease-of- use and versatility of the machine. Before the Microstacker is used for the first time, a site-specific Hazard and Risk Assessment should be completed as set out in §6.3. -
Page 31: Iso 12100:2010 Risk Assessment Model
Once the Risk Factor is determined, the risk can be evaluated using the following table. Risk Factor 6-10 11-50 51-100 101-500 501-1000 1001 + Evaluation Negligible Very Low Significant High Very High Extreme Unacceptable User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page... -
Page 32: Identified Hazards
6.3.2 Identified Hazards The following hazards have been identified that are intrinsic to the Microstacker design. For each hazard a full Risk Evaluation has been completed and control measures described. Blank template spaces are provided at the end for machinery owners to identify, assess and control additional site-specific hazards. - Page 33 Crushing due to machine falling over Operator DPH: Risk Factor: Moderate risk when the Microstacker is lifting heavy bins to its full height, or when operating around low doorways. Other DPH: Risk Factor: persons As above. Control When moving heavy bins, operators are required to lower the lifting carriage measures to below 500mm.
- Page 34 Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk Factor: persons Control measures Comments Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk Factor: persons Control measures Comments Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk Factor: persons Control measures Comments Site-specific hazard:...
-
Page 35: Residual Hazards
Using rewards and/or disciplinary measures to encourage safe behaviours Posting signage, floor marking, or other warnings as appropriate Encouraging a culture of safety within the workplace User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page... -
Page 36: Warranty
“Agent” means a person or company authorized by Simpro to sell a Product. “Service Agent” means a person or company authorized by Simpro to repair a Product. “End User” means the first purchaser of a Product from a Sales Agent authorised by Simpro to sell the Product. - Page 37 Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro.
-
Page 38: Notes
8 . N ote s... - Page 39 User Manual // Simpro Microstacker Original Instructions // English // v2.0 // August 2022 // Page...
- Page 40 +64 9 634 7445 Takanini 2105 sales@simpro.world Auckland, New Zealand shop.simpro.world PO Box 74 @simpro.world Takanini 2245 Auckland, New Zealand @SimproWorld_Lifters User Manual // Simpro Microstacker Original Version // English // v2.0 // August 2022 // © 2022 Simpro Handling Equipment Ltd...
Need help?
Do you have a question about the Microstacker and is the answer not in the manual?
Questions and answers