Simpro Multi-Tip User Manual
  1. Manuals
  2. Brands
  3. Simpro Manuals
  4. Lifting Systems
  5. Multi-Tip
  6. User manual

Simpro Multi-Tip User Manual

Hide thumbs Also See for Multi-Tip:
Table of Contents

Advertisement

Quick Links

Download this manual
USER MANUAL
User Manual
// Simpro Multi-Tip®
Original Instructions // English // v56.0 // November 2021

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Multi-Tip and is the answer not in the manual?

Questions and answers

Related Manuals for Simpro Multi-Tip

Summary of Contents for Simpro Multi-Tip

  • Page 1 USER MANUAL User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021...
  • Page 2 Copyright © 2021 Simpro Handling Equipment Ltd. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Simpro Handling Equipment Ltd. For the purposes of standards compliance and international conformity, this document uses Système International (SI) units.
  • Page 3 User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 4: Table Of Contents

    C ont ent s Product Overview ......................5 Key Features .......................... 6 Construction .......................... 6 Mechanism ..........................6 Safe Lifting Capacity ......................6 Duty cycle ..........................7 Service life ..........................7 Noise emissions ........................7 Environmental restrictions ....................8 Ingress protection ......................... 8 1.10 Notes ............................
  • Page 5 Monthly inspection ......................37 Annual inspection ....................... 39 Spare Parts ......................... 41 Warranty ........................43 EC Declaration of Conformity .................. 45 Notes ........................46 User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 6: Product Overview

    1 . P r o du ct O ve rv ie w Congratulations on your purchase of a Simpro Multi-Tip. The Multi-Tip is everything a bin lifter should be; safe, cost-effective, and easy to use. With a 150kg lifting capacity and 15-second tipping cycle, it is an ideal solution for schools, recycling centres and small businesses.

  • Page 7: Key Features

    ‘R se’ b 1.2 Construction The Multi-Tip consists of a steel frame with one vertical mast, a bin cradle, one hydraulic ram, guarding, castor wheels, powerpack cover, grab handle with control buttons, power lead or battery, hydraulic powerpack and control systems.

  • Page 8: Duty Cycle

    1.5 Duty cycle The duty cycle of the Multi-Tip depends on the installed powerpack, available power supply, environmental factors, and the manner in which the machine is being used. The figures given below are indicative only. Duty Cycle tipping at 1600mm...

  • Page 9: Environmental Restrictions

    4. If the machine is to be leased, then this manual shall accompany the machine. 5. This is a generic manual. Simpro reserves the right to change the design of our products at any time without notification. In cases where the manual does not correspond with the actual product, use the manual as a reference guide only, and contact your authorized Simpro agent for assistance if required.

  • Page 10: Safety Information

    2 . S af ety In fo rm at io n The Multi-Tip has been designed to be as safe as possible without restricting the ease-of-use and versatility of the machine. A Hazard and Risk Assessment should be undertaken before the machine is used for the first time, as described in §2.4.
  • Page 11 Serious injury or death Scarcely possible (irreversible) Possible under specific PL(d) Frequent to continuous conditions and/or long exposure time Scarcely possible PL(e) User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 12: Hazard And Risk Assessment Guide

    These can be assessed in the blank spaces provided. 2.3.1.2 Achieving the Performance Level required (PLr) As standard, all hazards intrinsic to the Multi-Tip design are addressed by safety functions with a minimum performance of PL(c). Therefore, customised safety systems are only required in the following cases: he c s e ’s ssess e...
  • Page 13 Once a Risk Factor has been calculated, the risk can be evaluated using the following table: Risk Factor: 6-10 11-50 51-100 101-500 501-1000 1001 + Very Very Unaccept Evaluation: Negligible Significant High Extreme high able User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...
  • Page 14 2.4.2 Identified Hazards The following hazards have been identified that are intrinsic to the Multi-Tip design. For each hazard a full Risk Evaluation has been completed and control measures described. Blank template spaces are provided at the end for machinery owners to identify, assess and control additional site-specific hazards.
  • Page 15 Crushing due to machine falling over Risk DPH: Factor: Operator Relatively low risk as the Multi-Tip is very stable, and the bin’s centre of gravity s we w h ch e’s f g c c e. Risk DPH: Other Factor: persons As above.
  • Page 16 Site-specific hazard: Risk DPH: Factor: Operator Risk DPH: Factor: Other persons Control measures Comments Site-specific hazard: Risk DPH: Factor: Operator Risk DPH: Other Factor: persons Control measures Comments Site-specific hazard: Risk DPH: Factor: Operator Risk DPH: Factor: Other persons Control measures Comments Site-specific hazard:...
  • Page 17 Using disciplinary measures to enforce the Standard Operating Procedures. Posting signage, floor marking, or other warnings as appropriate. Taking steps to develop a culture of safety-awareness and open communication within the workplace. User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 18: Safety Norms

    2.5 Safety Norms The following safety norms must be observed for the safe use of a Multi-Tip bin lifter. Only trained and authorised personnel may use the machine. Operators must read and obey all instructions displayed on the machine. Never operate the machine on soft ground, or ground with a slope ratio greater than 1:12.
  • Page 19 The manufacturer cannot be held liable for the consequences of an inadequate earthing system. User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 20: Operating Instructions

    3 . O p e rat in g Instru ct io n s 3.1 Before operation Before operating a Multi-Tip, check the following to ensure that the machine is stable and safe to use: 1. The machine is on firm ground with a slope ratio of less than 1:12.
  • Page 21 - 300L Food processing §3.2.6 applications Type-F Foodcap® - 180L (Foodcap) Capsules BRUTE® Bins Custom 205L Drums Type-X §3.2.7 applications Plastic Tubs Customs Bins User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 22: Type-E Cradle (Standard)

    3.2.2 Type-E Cradle (standard) 3.2.2.1 Emplacing bins Place the wheelie bin onto the cradle. For full-size 240L bins, both wheels should be positioned into a catch (on either side of the cradle). For smaller bins such as 60L, 80L, 120L and 140L, only the left-hand wheel needs be positioned into a catch.

  • Page 23: Type-A Cradle With Base

    3.2.7.2 Removing bins Holding the upper lip of the bin, drum, or container, gently remove it from the cradle. User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 24: Operation Of Controls

    3.3 Operation of controls The controls are designed to allow safe, intuitive operation of the Multi-Tip. All operators must understand how to use the controls correctly. Improper operation of the controls may cause a safety hazard or damage the machine.
  • Page 25 User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 26: Care And Maintenance

    4 . C are and Main te na nc e The Multi-Tip is designed to give many years of service with minimal maintenance. In the event a fault or malfunction does occur, refer to the Quick Troubleshooting Guide in §4.1 before contacting your Simpro agent for support.

  • Page 27: Cleaning

    If the pressure-relief valve is adjusted incorrectly, the cradle may stall even when lifting bins that are within the rated capacity of the machine. Adjustment of the pressure setting should only be carried out by a qualified technician with authorisation from Simpro. 4.3.1.2 Mechanical fault 1.
  • Page 28 4.3.2.1 Hydraulic or electrical fault When the SAFETY and LOWER buttons are pressed simultaneously, the lowering valve should ‘c ck’ s as it opens. If it does not, the problem may be either a hydraulic or electrical fault. 1. Manually remove the bin if it is safe to do so. 2.

  • Page 29: Electrical System (Battery)

    4.4.2 Voltmeter 0790050067 The Multi-Tip is fitted with a voltmeter on the control panel, which is used to indicate the level of charge in the batteries. When the voltmeter reads less than 24 volts the batteries are discharged. The machine should not be used, and should be recharged as soon as possible.

  • Page 30: Batteries

    UK 0790050103 US 0790050008 The Multi-Tip uses an IEC C13 power cord, which connects to the IEC C14 socket on the side of the machine. IEC leads are used for many computer accessories and are widely available from electronics stores; they are sometimes called “c s”.

  • Page 31: Solar Panel

    The solar panel should be cleaned every six months, using a microfiber cloth or damp rag. Use appropriate height-safety equipment when adjusting or cleaning the solar panel. User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 32: Electrical System (3-Phase Mains)

    4.5 Electrical System (3-phase mains) If you do not operate a 3-phase mains machine, please disregard this section. The 3-phase mains specification is recommended for high-intensity applications. Machines powered by 3-phase mains electricity are generally the same as other models, but use a 3-phase 2-pole electric motor to drive the hydraulic pump.

  • Page 33: Electrical System (1-Phase Mains)

    Residual voltages may be retained in the VSD inverter after it has been disconnected from the power supply. Use extreme caution when servicing electrical components. User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 34: Hydraulic System

    4.7 Hydraulic System 4.7.1 Powerpack 24VDC 0.8cc 0940090083 12VDC 0.8cc (superseded) 0940090067 The hydraulic powerpack is supplied as a complete unit. The motor, pump, oil tank, and all control valves are mounted into the centre manifold. 4.7.2 Control valves The hydraulic system has four primary control valves: 4.7.2.1 Check valve This is a one-way valve which prevents oil from flowing back through the pump when the...

  • Page 35: Hydraulic System Schematic

    4.7.6 Hydraulic system schematic User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 36: Assembly, Handling, Transport & Storage

    5. A s sem b ly , Han d l in g , Tra n spo rt & Sto r ag e 5.1 Assembly The Multi-Tip is usually delivered fully assembled. However, sometimes the machine may be delivered partially disassembled to minimise volume for shipping. Assembly instructions can be viewed at the following link: https://support.simpro.world/help/multi-tip-assembly-guide.
  • Page 37 1000kg, ensuring it is fastened against lateral forces from any direction. 5.4.1 Horizontal transport It is not recommended to transport the Multi-Tip in horizontal position as this can cause hydraulic fluid leaks, chain dismounting and/or damage to the guarding. If the machine must be laid over for transport, the following additional steps must be taken: 1.

  • Page 38: Preventative Maintenance Inspections

    It is recommended to conduct regular preventative maintenance inspections (PMIs) of the Multi-Tip. This helps to ensure operator safety and extend the service life of the machine. The PMI schedule is divided into two parts: monthly and annual inspections. The PMI procedures are described in the following pages, with logs for recording the results.
  • Page 39 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 40: Annual Inspection

    6.3 Annual inspection The following inspection should be carried out every 12 months, and the results recorded in the log on the following page. Annual Inspection Checklist Category Item Check Visually inspect for dented or broken parts. General Entire machine Conduct a complete tipping cycle and check for any faults or abnormal behaviour.
  • Page 41 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 42: Spare Parts

    7 . S p are Parts The following table includes the most common Multi-Tip spare parts as at the time of publication. Additional parts, accessories and prices may be viewed at the following web address: https://simpro.world/multi-tip-spare-parts Where a part has been introduced or discontinued, the Date Of Manufacture (DOM) period is noted in brackets.
  • Page 43 User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...

  • Page 44: Warranty

    The Agent shall keep accurate records of the date of all machine trials, sales. etc. Simpro will, at its option, repair or replace any items that fail or prove defective within the Warranty period.
  • Page 45 Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro.

  • Page 46: Ec Declaration Of Conformity

    9. E C D ec l ar at io n of C onf o rm it y DECLARATION OF CONFORMITY ORIGINAL Business Name and Full Address of Manufacturer Simpro Handling Equipment Ltd 66 Rangi Road, Takanini 2105 Auckland, New Zealand Name and Address of Authorised Representative...

  • Page 47: Notes

    1 0 . N ote s User Manual // Simpro Multi-Tip® Original Instructions // English // v56.0 // November 2021 // Page...
  • Page 48 +64 9 634 7445 Takanini 2105 sales@simpro.world Auckland, New Zealand shop.simpro.world PO Box 74 @simpro.world Takanini 2245 Auckland, New Zealand @SimproWorld_Lifters User Manual // Simpro Multi-Tip® Original Version // English // v56.0 // November 2021 // © 2021 Simpro Handling Equipment Ltd...

Table of Contents