Related Manuals for Simpro QUIKSTAK QS10MM
Summary of Contents for Simpro QUIKSTAK QS10MM
- Page 1 USER MANUAL User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022...
- Page 2 Copyright © 2022 Simpro Handling Equipment Ltd. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Simpro Handling Equipment Ltd. For the purposes of standards compliance and international conformity, this document uses Système International (SI) units.
- Page 3 User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 4: Table Of Contents
C ont ent s Product Overview ......................... 5 Key features ............................6 Construction ............................6 Mechanism ............................6 Rating plate ............................6 Safe Lifting Capacity .......................... 7 Service life ............................7 Noise emissions ............................ 7 Environmental limitations ........................7 Notes ..............................8 Operating Instructions ........................ - Page 5 The ISO12100 risk assessment model ......................40 6.3.2 Identified Hazards ............................41 6.3.3 Residual Hazards ............................44 Spare Parts ........................... 45 Technical Data ..........................47 Warranty ............................49 User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 6: Product Overview
1 . P ro du ct O ve rv ie w Congratulations on your purchase of a Quikstak® QS10MM pallet stacker. Based on technology patented by Simpro in 1994, a Quikstak is much more than just another pallet stacker – it is a powerful, smart materials-handling solution. -
Page 7: Key Features
9. A monomast design affording excellent visibility. 1.2 Construction The Quikstak QS10MM consists of a steel frame with one vertical mast and two stabilizing outrigger legs each with two load wheels, a Class 2 fork carriage, two forks, one hydraulic... -
Page 8: Safe Lifting Capacity
1.5 Safe Lifting Capacity The rated Safe Lifting Capacity of the Quikstak is 1000kg at 600mm load centre. This means that if the load centre is 600mm or less, a 1-tonne pallet can be lifted to the maximum height of 1.9 metres. If the load centre is beyond 600mm, the load capacity is progressively derated as illustrated by Figure 2. -
Page 9: Notes
4. If the machine is to be leased, sold, or otherwise transferred, then this manual shall accompany the machine. 5. This is a generic manual. Simpro reserves the right to change the design of our products at any time. In cases where a discrepancy exists between the manual and the actual product, the manual is to be used as a reference only. -
Page 10: Operating Instructions
2 . O p e rat in g Instru ct io n s Follow the instructions in this section to operate the Quikstak pallet stacker. Correctly operated, the Quikstak can bring great improvements to workplace safety and efficiency. Before the Quikstak is used for the first time, a site-specific Hazard and Risk Assessment should be completed as per §6.3. -
Page 11: Fascia Controls
Illuminates when QUIKSTAK MODE is turned ON, or when a QUIKSTAK LED ⑬ new stacking height is being recorded. QUIKSTAK MODE BUTTON Enables and disables QUIKSTAK MODE ⑭ User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 12: Before Use
2.2 Before use Before operating the Quikstak, carry out the following checks to ensure it is ready to use. 1. Check that the batteries are charged. a. Pull out the EMERGENCY STOP button (§2.1.3⑩). b. Insert the key (§2.1.2⑥) and turn clockwise to enable the power. c. -
Page 13: Steering
Once the pre-operation checks set out in §2.2 are complete, the Quikstak may be used to collect, lift, lower, stack and transport pallets in accordance with the procedures below. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 14: Using The Quikstak Height-Levelling System
1. Drive the Quikstak to the pallet which is to be collected. Approach the pallet from a 90-degree angle, with the forks and outriggers aligned so as to avoid striking obstacles or internal cross-members. 2. When close to the pallet, use the RAISE and LOWER buttons to adjust the forks the correct height. -
Page 15: Stacking Goods
Before activating the Quikstak system, check that the area below and above the forks is clear of obstacles. Never place feet or any other object beneath the forks. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 16: Parking The Stacker
5. Start removing goods from the pallet. As the stack becomes lower, the forks will move higher to maintain the de-stacking surface at an ergonomic height. This eliminates the need for hazardous manual lifting and lowering. a. When de-stacking a layer of goods such as boxes, leave the item directly beneath the laser sensor (marked by a red pointer) until last, so the forks will remain at the correct height until the layer is completely removed. -
Page 17: Operating Norms
The extinguishing appliances shall comply with the requirements of extinguishing fire of solid combustible matter and electric apparatus. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... - Page 18 Basic Operation • Before use, ensure there are no persons (other than the operator) on or near the stacker. • Never allow persons to ride or travel on the stacker, other than in an authorised, properly-designed man-cage. • Never place any part of the body underneath the forks or load. •...
- Page 19 (more than 24 hours), as this may reduce battery life. • Never modify or replace the charging lead without consultation with the manufacturer or an authorised representative. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 20: Care And Maintenance
Contact your agent in the first instance if repair or service work is required. All repair and service work must be carried out by a qualified, authorised technician. Replacement parts must be supplied by Simpro or an authorized Simpro agent, and must be of the same design and specification as the original parts. -
Page 21: Removing The Outer Cover
The batteries are sealed and maintenance-free, with a nominal lifespan of up to five years. However, battery life is dependent on several factors, including the number of charge cycles, the average discharge depth, and environmental conditions. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 22: Battery Indicator
When charging the batteries ensure there are no sources of ignition within 4 metres. Do not use a dry microfiber cloth or other static generator to clean the batteries. Do not place metallic objects onto or near the batteries. 4.4.2.1 Maximising battery life Observing the following rules can help to maximize the life of the batteries: Check the charge level of the batteries at the end of the working day;... -
Page 23: Charging Lead
The controller fuse has a rating of 10A and protects the traction controller from excessive current draw. Its location is shown by figure 12②. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 24: Traction Controller
4.4.8 Traction controller 1030381529 The Quikstak is fitted with a Curtis 1212 traction controller, which manages the DC drive motor, electromagnetic brake, and regenerative braking. It outputs up to 90 Amps at 24VDC, for a maximum power of 2160 Watts. It has a red status LED as shown by Figure 13. Figure 13 4.4.8.1 Controller diagnostics... - Page 25 NULL - Battery is not connected BATTERY Battery - Battery has failed DISCONNECT disconnected fault - Connection to battery is poor or broken User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 26: Wiring Diagram
4.4.9 Wiring diagram C O N TR O L L ER :C U R TIS1212... -
Page 27: Lift & Hydraulic Systems
1030381546 4.5.4.1 Check valve This is a one-way valve which prevents oil from leaking back through the hydraulic pump when the motor is stopped. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 28: Lift Ram
1030381547 4.5.4.2 Pressure-relief valve This is a spring-loaded valve which allows oil to flow back into the reservoir when the hydraulic pressure exceeds its rated limit – usually from attempting to lift an excessive load, or trying to raise the forks when they are already at the upper limit. 1030381518 4.5.4.3 Lowering valve... -
Page 29: Forks
3. Use a grease gun to inject ~110 grams of mineral-based MoS2 grease into the grease nipple, as shown by Figure 15. 4. Replace the secondary cover and outer cover. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 30: Electromagnetic Brake
4.6.3 Electromagnetic brake 1030381526 The Quikstak is fitted with an electromagnetic brake manufactured by INTORQ of Germany. The electromagnetic brake and drive motor (§4.6.1) are both controlled by a Curtis 1212 traction controller (§4.4.8), which allows the use of regenerative braking. 4.6.4 Wheels &... -
Page 31: Quikstak Height-Levelling System
The PLC has a USB port, an LCD screen, and buttons for altering program parameters. PLC programming software is available from Simpro. Authorisation must be obtained from Simpro before any changes are made to the PLC programming. -
Page 32: Preventative Maintenance Inspections
4.8 Preventative Maintenance Inspections It is recommended that regular preventative maintenance inspections (PMIs) be carried out on the Quikstak. This helps ensure operator safety and extend the service life of the machine. The Quikstak PMI schedule is divided into three parts: weekly, quarterly, and annual inspections. - Page 33 Drain and replace the hydraulic fluid, per ✅ §4.5.1.5 Check and clean the hydraulic suction filter Hydraulic suction ✅ 1030381552 filter ; replace if necessary User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 34: Inspection Log Sheets
4.8.3 Inspection log sheets Checks Date Name Location Maintenance carried out Parts used complete... - Page 35 Checks Date Name Location Maintenance carried out Parts used complete User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
- Page 36 Checks Date Name Location Maintenance carried out Parts used complete...
- Page 37 Checks Date Name Location Maintenance carried out Parts used complete User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 38: Handling, Transport & Storage
5. Ha n dl ing , Tr an sp ort & St or ag e 5.1 Assembly The Quikstak is usually delivered fully assembled, but in some cases the forks and/or straddle legs may be removed to reduce volume for shipping. These parts may be refitted using the procedures described in §4.5.7.1 (forks) and... -
Page 39: Storage
Failure to do so will cause the batteries to run flat and eventually be destroyed by sulfation. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 40: Safety Assessment
6. S af ety A s se ss me nt The Quikstak has been designed to be as safe as possible without restricting the ease-of-use and versatility of the machine. Before the Quikstak is used for the first time, a site-specific Hazard and Risk Assessment should be completed as per §6.3. -
Page 41: The Iso12100 Risk Assessment Model
High Very High Extreme Unacceptable Risks evaluated as Very High, Extreme or Unacceptable are likely to require customised operating procedures or additional safety functions. User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 42: Identified Hazards
6.3.2 Identified Hazards The following hazards have been identified that are intrinsic to the Quikstak design. For each hazard a Risk Evaluation has been completed and control measures described. Blank spaces are also provided to identify, assess, and describe control measures for application- or site-specific hazards. - Page 43 Other persons will less frequently be in proximity to the stacker. Control The Quikstak must be regularly maintained, and all faults promptly repaired. measures Comments User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
- Page 44 Lowering valve jamming open due to stuck debris or solenoid failure Operator DPH: Risk Factor: If the lowering valve is physically jammed open, the forks will descend to the ground at a controlled rate and then stop (even if the Emergency Stop is pressed).
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Page 45: Residual Hazards
Using rewards and/or disciplinary measures to encourage safe behaviours Posting signage, floor marking, or other warnings as appropriate Encouraging a culture of safety within the workplace User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page... -
Page 46: Spare Parts
7 . S p are Parts The following table includes only the most common Quikstak parts at the date of publication. Additional parts, accessories and prices may be viewed at the following web address: https://shop.simpro.world/category/1243-spare-parts-explorer Cat. Partcode Description QTY* CSK †... - Page 47 DIN-Rail, 35 x 7.5mm, 180mm long 0250050159 Voltage Regulator, 5VDC 500mA * Quantity per Machine † Critical Spares Kit (suitable for up to four machines) User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 48: Technical Data
8 . Te c hn ical Dat a Basic Parameters Manufactur er EP // Simpr o EP // Simpr o Model designation QS10MM-1600 QS10MM-1900 Drive unit Electric Electric Operator Pedestrian Pedestrian Rated capacity 1000 1000 Load center distance Load distance, centr e of drive axle to fork Wheelbase 1210 1210... - Page 49 Load Centre Chart 1000 1200 User Manual // Quikstak QS10MM Original Instructions // English // v52.0 // April 2022 // Page...
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Page 50: Warranty
“Agent” means a person or company authorized by Simpro to sell a Product. “Service Agent” means a person or company authorized by Simpro to repair a Product. “End User” means the first purchaser of a Product from a Sales Agent authorised by Simpro to sell the Product. - Page 51 Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro.
- Page 52 +64 9 634 7445 Takanini 2105 sales@simpro.world Auckland, New Zealand shop.simpro.world PO Box 74 @simpro.world Takanini 2245 Auckland, New Zealand @SimproWorld_Lifters User Manual // Quikstak QS10MM Original Version // English // v52.0 // April 2022 // ©2022 Simpro Handling Equipment Ltd...
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