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Summary of Contents for Simpro Multi-Tip
- Page 1 USER MANUAL S i m p r o M u l t i - T i p ® User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018...
- Page 2 The following textual conventions are used throughout this document: Text in GREEN indicates a point of interest. Text in RED indicates a point of warning, or a safety hazard. Any errors in this document should be reported by email to info@simpro.world.
- Page 3 User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 4: Table Of Contents
1 Contents 1 Contents .......................... 3 2 Overview ......................... 5 Key Features .......................... 6 Construction .......................... 6 Mechanism ..........................6 Duty cycle ..........................6 Intended operational life ....................7 Noise emissions ........................7 Environmental restrictions ....................7 Layout of Parts ........................8 Notes ............................ - Page 5 Exclusions ..........................35 End User Claim Procedure ....................36 Agent Claim Handling Procedure ................... 36 10 EC Declaration of Conformity ..................37 11 Notes ..........................38 User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 6: Overview
2 Overview Congratulations on your purchase of a Simpro Multi-Tip. The Multi-Tip is everything a bin lifter should be - safe, reliable, cost-effective and easy to use. With a huge 150kg capacity and 15-second tipping cycle, it is ideal for operations where a light-duty mobile bin-tipping machine is required. -
Page 7: Key Features
‘R se’ b Construction The Multi-Tip consists of a steel frame with one vertical mast, a bin cradle, one hydraulic ram, guarding, castor wheels, powerpack cover, grab handle with control buttons, power lead or battery, hydraulic powerpack and control systems. -
Page 8: Intended Operational Life
> 150kg 10,000 cycles Noise emissions The noise emissions of the Multi-Tip bin lifter in standard operation have been assessed as not exceeding ~60 dB(A) ’s e . Operators are not required to wear hearing protection but are recommended to do so if using the machine on a constant basis. -
Page 9: Layout Of Parts
If the machine is to be leased, then this manual shall accompany the machine. Simpro reserves the right to modify the design of the machine. If there is anything in this manual that is not consistent with the actual machine, the actual machine should be considered correct and the manual is only for reference. -
Page 10: Safety
3 Safety The Multi-Tip has been designed to be as safe as possible without restricting the ease-of-use and versatility of the machine. A comprehensive Hazard and Risk Assessment must be undertaken before the Multi- Tip is used for the first time, as described in Section 3.3. -
Page 11: Risk Evaluation Guide
Once the Risk Factor has been calculated, the Risk Evaluation can be determined from the following table: Risk Factor 6-10 11-50 101-500 501-1000 1001 + Risk Neglig Very Very Unacce Significant High Extreme Evaluation ible high ptable User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page... -
Page 12: Identified Hazards
Identified Hazards The following common hazards have been identified with the Multi-Tip design. For each hazard, a full Risk Evaluation has been completed, and suitable control measures described. Blank template spaces are provided at the end for machinery owners to identify, assess and control additional site-specific hazards. - Page 13 Comments Crushing due to machine falling over Operator DPH: Risk Factor: Low risk as Multi-Tip tippers are very stable and the bin centre of gravity s we w h ch e’s f g c c e. Other DPH: Risk persons Factor: As above.
- Page 14 Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk persons Factor: Control measures Comments Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk persons Factor: Control measures Comments Site-specific hazard: Operator DPH: Risk Factor: Other DPH: Risk persons Factor: Control measures Comments Site-specific hazard:...
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Page 15: Residual Hazards
Posting signage, floor marking, or other warnings as deemed appropriate. Taking steps to develop a culture of safety and open communication among machinery operators. User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page... -
Page 16: Safety Norms
Safety Norms The following safety norms must be observed for the safe use of a Multi-Tip bin lifter. Only trained and authorised operators should be permitted to use the machine. Operators must read and obey the instructions displayed on the machine. - Page 17 The manufacturer cannot be held liable for the consequences of an inadequate earthing system. User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 18: Operating Instructions
4 Operating Instructions How to operate a Multi-Tip bin lifter with a standard control system. 1. Before operation, check that the machine is stable and safe to use: a. Machine is on level ground, with a slope of 1:12 or less. - Page 19 User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 20: Maintenance
5 Maintenance The Multi-Tip is designed to give many years of service with minimal maintenance. In the event a fault or malfunction does occur, refer to the Quick Trouble Shooting Guide in Section before contacting your agent for service. A Service Manual giving testing and repair instructions is available on request from Simpro. -
Page 21: Cleaning
Cleaning The Multi-Tip may be cleaned with a low-pressure water jet, a cloth and a mild cleaning solution. Cleaning should be done with the cradle in the fully lowered position. Do not clean the Multi-Tip with a high-pressure water jet or waterblaster. -
Page 22: Cradle Jams While Lowering
Cradle jams while lowering If the cradle jams on the way down, or has jammed on the way up but will not come down, it may be due to a hydraulic, electrical, or mechanical fault. 5.3.2.1 Hydraulic or electrical fault When the SAFETY and LOWER buttons are pressed simultaneously, the lowering valve should ‘c ck’... - Page 23 5. Detach the forklift/hoist from the cradle, and test to see if the cradle lowers correctly. 6. Run the machine through several full cycles to ensure the problem has been properly resolved. User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 24: Battery And Charger
Battery state indicator The Multi-Tip is fitted with a digital voltage readout on the control panel, which is used to indicate the state of the batteries. Because the voltage will fluctuate when the machine is operated (as some power is drawn by the motor), the battery state should be checked only while the machine is at rest. -
Page 25: Battery Charging
Section 2.4. The Multi-Tip uses an IEC C13 power lead, which connects to the IEC C14 socket on the machine. These IEC leads are used for many household appliances and are widely available from electronics stores. They are sometimes known as ‘ke e e s’. -
Page 26: Hydraulic System
Hydraulic system Powerpack The hydraulic powerpack is supplied as a complete unit. The motor, pump, oil tank, and all control valves are mounted into the centre manifold. Control valves The hydraulic system has four primary control valves: 1. Check valve 2. -
Page 27: Hydraulic System Schematic
Circuit diagrams 12VDC battery circuit diagram Non-standard machines with 1-phase or 3-phase powerpacks have different electric circuits. Contact Simpro for the circuit diagram for any non-standard machine. User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page... -
Page 28: Assembly, Handling, Transport & Storage
Moving When the Multi-Tip is standing upright it may be easily moved on its castor wheels, using the large grab handle provided. To ensure stability the bin cradle should be positioned just off the ground when moving the machine. -
Page 29: Storage
4. Charge the battery and apply a suitable contact oil to the electrical contacts. 5. Turn the key switch and the Master Isolator switch to the OFF position. User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page... -
Page 30: Safety Inspections
7 Safety Inspections It is recommended to conduct regular scheduled inspections of the Multi-Tip. This helps to ensure operator safety and extend the service life of the machine. The inspection schedule is divided into two parts: monthly inspections and annual inspections. - Page 31 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 32: Annual Inspection
Annual inspection The following inspection should be carried out annually, and the results recorded in the log. Annual Inspection Checklist Category Item Check Visually inspect for dented or broken parts. General Entire machine Conduct a complete tipping cycle and check for any faults or abnormal behaviour. - Page 33 Service Checks Notes on repairs or Parts and Date Location Person complete maintenance required materials used User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 34: Spare Parts
The following table includes only the most common Multi-Tip spare parts as at the time of publication. A full list of parts is available on request from Simpro, or may be viewed on our support website here: https://simpro.world/bin-lifters/multi-tip/spare-parts. Diagram Ref. - Page 35 User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page...
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Page 36: Warranty
The Agent shall keep accurate records of the date of all machine trials, sales. etc. Simpro will, at its option, repair or replace any items that fail or prove defective within the Warranty period. -
Page 37: End User Claim Procedure
Parts requiring replacement will be supplied by Simpro free of charge; in some cases, it may be necessary to source Parts locally if needed urgently, but Simpro must authorize this if the cost of the item exceeds $50.00 and is to be charged to Simpro. -
Page 38: Ec Declaration Of Conformity
10 EC Declaration of Conformity DECLARATION OF CONFORMITY ORIGINAL Business Name and Full Address of Manufacturer Simpro Handling Equipment Ltd 66 Rangi Road, Takanini 2105 Auckland, New Zealand Name and Address of Authorised Representative As above Name and Address of the Person in Community Authorised to compile the Technical File (if... -
Page 39: Notes
11 Notes User Manual | Simpro Multi-Tip® Original Instructions | English | v17.0 | November 2018 | Page... - Page 40 Simpro has been inventing, perfecting extraction pharmaceutical and manufacturing materials handling manufacturing. They available solutions for over thirty years. From through a network of agents which spans humble beginnings small globe, backed engineering firm Auckland, sophisticated...
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