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Related Manuals for Unipower Sageon II
Summary of Contents for Unipower Sageon II
- Page 1 ® Sageon II Bulk Product Manual UNIPOWER LLC 3900 Coral Ridge Drive, Coral Springs, FL 33065, United States Tel: (954) 346-2442 PM 990-5201-00, Issue 6 Fax: (954) 340-7901 sageon2_48-man.pdf Email: customer.services@unipowerco.com Web site – http://www.unipowerco.com...
- Page 3 UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the delivering carrier’s expense. Be sure that the equipment is properly packaged for shipment. If repair is necessary, UNIPOWER will invoice you for the repair so that you may submit the bill to the delivering carrier with your claim form.
- Page 4 A nameplate that includes model number, part number, and serial number information, as appropriate, identifies a UNIPOWER product. Please include this information, shown in italic in the label drawing below, in all correspondence with UNIPOWER. A sample nameplate is shown below.
- Page 5 9/28/16 DOCUMENT SUMMARY Thank you for purchasing the Sageon II Bulk. We at UNIPOWER are proud of the quality of our products and welcome any suggestions to further improve our designs to fit your needs. This product manual provides general warning, installation, commissioning, operation, and troubleshooting instructions for the Sageon II Bulk and its optional components.
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Page 6: Table Of Contents
Front Matter Sageon II Bulk Product Manual TABLE OF CONTENTS 1. GENERAL WARNING ........................1-1 2. CONFIGURATION ..........................2-1 GENERAL DESCRIPTION ......................... 2-1 SYSTEM DESCRIPTION ..........................2-1 2.2.1 Front View ............................... 2-1 2.2.2 Rear View ..............................2-3 ... - Page 7 Front Matter Sageon II Bulk Product Manual PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS ..........7-2 7.2.1 Preparations for local address set up ......................7-2 7.2.2 Local IP address set up procedure ......................7-2 ...
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Page 9: General Warning
General Warning Sageon II Bulk Product Manual 1. GENERAL WARNING 1. This equipment has been designed to be used only in restricted access areas. 2. This equipment must only be serviced by authorized and qualified service personnel. 3. Operators should not attempt to repair faulty units. There are no operator serviceable parts inside. All fuses are only replaced as part of a repair procedure in a repair facility by authorized personnel and not as a maintenance procedure on site. -
Page 11: Configuration
2. CONFIGURATION GENERAL DESCRIPTION Sageon II Bulk is turn-key DC uninterruptible power supply solutions (DC UPS) for powering 48VDC telecommunications and industrial equipment. The Power Module provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid, NiCad, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when no batteries are used. -
Page 12: Figure 2-3 400A Bulk Power With Ac Breakers
Configuration Sageon II Bulk Product Manual Figure 2-3 400A Bulk Power with AC Breakers Figure 2-4 600A Bulk Power with AC Breakers PM990-5201-00, Issue 6... -
Page 13: Rear View
Configuration Sageon II Bulk Product Manual 2.2.2 Rear View Controller interface board connections Rectifier interface board Communications board (opt) Positive customer connection (3/8" on 1" C-C; 4 max) Negative customer connection (3/8" on 1" C-C; 4 max) Customer connection AC input (16- 10 AWG) 1”... -
Page 14: Figure 2-7 Alarm Relay Board Connections
Configuration Sageon II Bulk Product Manual Figure 2-7 Alarm relay board connections The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear of the metalwork. Each alarm is user programmable through the Controller using the Sageview PC software. -
Page 15: Installation
OVERVIEW OF EXTERNAL WIRING CONNECTIONS SD-SAGEON2.LXX drawings, located in the back of the manual, show the internal and interface schematic for the Sageon II Bulk. For indicating how a system is connected, the same schematic applies to other Power Module products. The system shown is for a –48V system where the positive side of the DC bus is tied to ground, usually on the common return bar. -
Page 16: Mains Connections
Installation Sageon II Bulk Product Manual The AC input connections are located on the left side of the module. There are three (3) 400A & five (5) 600A 1” conduit knockouts located along the left side, looking from the back, for the electrician. The AC feed should be wired as individually protected feeds for each rectifier (recommended and preferred) to provide discrimination of fault protection devices. -
Page 17: Figure 3-3 Single Phase Feed (Phase To Neutral)
Installation Sageon II Bulk Product Manual Figure 3-3 Single Phase feed (phase to neutral) Figure 3-4 Single Phase feed (phase to phase) PM990-5201-00, Issue 6... -
Page 18: Figure 3-5 Split Single Phase Feed (Phase To Neutral)
Installation Sageon II Bulk Product Manual Figure 3-5 split Single Phase feed (phase to neutral) Figure 3-6 Y-Three Phase feed -connected rectifiers (phase to phase) PM990-5201-00, Issue 6... -
Page 19: Figure 3-7 Y-Three Phase Feed (Phase To Neutral)
Installation Sageon II Bulk Product Manual Figure 3-7 Y-three Phase feed (phase to neutral) Figure 3-8 -three Phase feed (phase to phase) PM990-5201-00, Issue 6... -
Page 20: Figure 3-9 Y-Three Phase Feed; Single Phase To Rectifiers (Phase To Phase)
Installation Sageon II Bulk Product Manual Figure 3-9 Y-three phase feed; Single Phase to rectifiers (phase to phase) Figure 3-10 Y-Three Phase Feed; Single Phase to Rectifiers (phase to neutral) PM990-5201-00, Issue 6... -
Page 21: Surge Protection Requirements
Installation Sageon II Bulk Product Manual 3.3.3 Surge protection requirements The rectifiers are internally protected for surges up to 6kV/3kA. For higher levels of protection, particularly for sites with high incidence of lightning or switching surges, additional surge protection is required on the AC feed to the Power Module. -
Page 22: Temperature Sensors
Installation Sageon II Bulk Product Manual This cable must be sized accordingly to carry the battery short circuit current for the time required to clear the battery protection devices. Note: Ensure the battery circuit breakers are open before connecting the batteries. Connect the switched cable connections first, followed by the common return cable connections. -
Page 23: Controller Power Connections
Installation Sageon II Bulk Product Manual CONTROLLER POWER CONNECTIONS Power for the Controller and its peripherals is derived from the DC bus. No additional user connections are required to power the Controller or provide system voltage regulation. FRONT PANEL USB COMMUNICATIONS CONNECTION The front USB port on the Controller is configured as USB-slave and has a B-type connector. -
Page 24: Ac Option Box (List 41 & 61)
Installation Sageon II Bulk Product Manual The MAC ID can have format 00-20-4A-24-BB-42 or 00:20:4A:24:BB:52. AC OPTION BOX (LIST 41 & 61) 3.11 Lists 41 and 61 come pre-wired with individual AC Breaker, Battery Distribution Module (BDM), and Multi-Input Battery Temperature Board. -
Page 25: Commissioning
Commissioning Sageon II Bulk Product Manual 4. COMMISSIONING With all the batteries, load and AC cabling wired, and checked for correct polarity, the system is commissioned by the following steps: Ensure no rectifiers are installed in the Power Module and no load is applied. -
Page 27: Operation
Operation Sageon II Bulk Product Manual 5. OPERATION System operation is controlled by the Controller system controller. As a result, operation information for the system is directly related to the operation of the Controller as described in this section. SUMMARY OF CONTROLLER FRONT PANEL CONTROLS There are four Menus that can be viewed using the INC or DEC buttons: a) The default or "Home"... -
Page 28: Status Indicating Leds (Controller)
Operation Sageon II Bulk Product Manual RECT BATT ENTER Apart from the base menu (system parameters), there are three other menus that can be accessed by momentarily pressing the relevant pushbuttons: RECTIFIER menu, which includes the rectifier related programmed parameters as well as the output current and heat-sink temperature for each rectifier;... -
Page 29: Controller Alarms
Operation Sageon II Bulk Product Manual In this case, the message indicates that there are three alarms present and they can be observed by pressing the ENTER button. When the ENTER button is pressed the most recent alarm name, such as the one shown below will appear on the display. -
Page 30: User Programmable Relay Functions
Operation Sageon II Bulk Product Manual Alarm Name Comments Battery Disch Batteries are discharging Disch Tst Fail Battery discharge test failed to reach a programmed end point Bat Disch Low Alarm flags only if the system voltage falls below Discharge Alarm level while... -
Page 31: Navigating Controller Functions
Operation Sageon II Bulk Product Manual NAVIGATING CONTROLLER FUNCTIONS 5.4.1 Base Menu (System Level Functions) Home screen - FL indicates float mode and FLC indicates float mode with battery temperature compensation 25.2A 54.3V Indicates that the front panel is locked. Press and hold (... - Page 32 Operation Sageon II Bulk Product Manual (Base Menu continued) ENTER Sets MiniCSU-3 access code address Access Code Modify Value up/down 0000000 ENTER to accept ENTER Date Format Modify Value up/down DD/MM/YYYY ENTER to accept ENTER Date 25/12/2005 ENTER selects hours,...
- Page 33 Operation Sageon II Bulk Product Manual (Base Menu continued) ENTER 3-ph AC Monitor INC/DEC toggles state ENTER to accept (If 3-ph AC Monitor not = Off) ENTER 3ph AC Vhi Alarm Modify Value up/down 260V ENTER to accept ENTER 3ph AC Vlo Alarm...
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Page 34: Rectifier Menu (Rectifier Specific Functions)
Operation Sageon II Bulk Product Manual 5.4.2 RECTIFIER Menu (Rectifier Specific Functions) Home Screen 25.2A 54.3V SMR Button ENTER SMR software version SMR1 SMR1 () 13.2A 58°C S/W 137901 SMR Electronic Serial # 0102050500012 ENTER Additional screens if more () -
Page 35: Battery Menu (Battery Specific Functions)
Operation Sageon II Bulk Product Manual 5.4.4 Battery Menu (Battery Specific Functions) Home Screen 25.2A 54.3V BATT Button Battery string 1 current Battery 1 12A Discharging Additional screens if more batteries declared () Battery 4 10A Discharging Shows "Not Available" if no sensor connected or "Sensor Fail" is faulty () - Page 36 Operation Sageon II Bulk Product Manual (Battery Menu continued) ENTER Enable/disable Equalisation charging Equalisation ENTER toggles state Off / On ENTER Charge current limit for battery voltage BILim Vb>Vfl Modify Value up/down between float & equalise ENTER to accept ENTER System Equalise voltage without BTC.
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Page 37: Troubleshooting
Troubleshooting Sageon II Bulk Product Manual 6. TROUBLESHOOTING Symptom Likely Causes Action Rectifiers do not power up – no LEDs lit on AC power is not connected or internal Re-insert rectifier(s) and make sure the front panel fuse blown or rectifier not properly rear connections are good. - Page 38 Troubleshooting Sageon II Bulk Product Manual Symptom Likely Causes Action One unit is alarmed as HVSD (high voltage The unit has developed a fault that causes Replacing the rectifier module is shutdown) and is latched off. it to output a voltage above the HVSD recommended.
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Page 39: To Remove A Rectifier Module Or A Controller
Troubleshooting Sageon II Bulk Product Manual Symptom Likely Causes Action set too low. RECTIFIERs than declared can generate this problem). If this alarm comes up during equalize, the maximum output voltage from the Revise the requirements for high equalize rectifier may not be high enough to voltage level. -
Page 41: Appendix A - Setting Up Network Interfaces
Appendix A – Setting Up Network Interfaces Sageon II Bulk Product Manual 7. APPENDIX A – SETTING UP NETWORK INTERFACES PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE This is the simplest way of programming the interface operating parameters; no high level of computer skills is required. -
Page 42: Programming Ip Addresses Using Arp And Telnet Access
Appendix A – Setting Up Network Interfaces Sageon II Bulk Product Manual *** Lantronix Cobox Universal Device Server *** Serial Number 1297-041 Software Version V03.9 (000211) Press Enter to go into Setup Mode Note: If Enter is not pressed within 3 seconds the connection will be terminated. -
Page 43: Configuring The Unit
You must configure the Lantronix Interface so that it can communicate on a network with WinCSU-2 and communicate with the Sageon II Bulk Controllers unit via the serial port. The unit’s configuration is stored in nonvolatile memory (NVRAM) and is retained without power. You can change the configuration at any time. -
Page 44: Server Configuration (Network Configuration)
Appendix A – Setting Up Network Interfaces Sageon II Bulk Product Manual *** basic parameters Hardware: Ethernet Autodetect IP addr 192.168.000.098, no gateway set ***************** Channel 1 ***************** Baudrate 09600, I/F Mode 4C, Flow 00 Port 10001 Remote IP Adr: --- none ---, Port 00000... -
Page 45: Specifications For 110-7670-4850
Specifications for 110-7670-4850 Sageon II Bulk Product Manual 8. SPECIFICATIONS FOR 110-7670-4850 Input AC Voltage Universal AC 85-300VAC (L-N. 1ph, 3ph-delta [option]. Fully protected up to 440VAC (L-N) Inrush Current <9A RMS per rectifier Maximum Current Line Harmonics meet EN61000-3-2 Power Factor >0.98 for >50% output power...