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Unipower Sageon II 200A (N+1) Product Manual

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Sageon II™ 200A (N+1)
Power Distribution System
Product Manual
UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
Phone: +1-954-346-2442
Toll Free: 1-800-440-3504
PM 990-5202-200, Rev. 6
Web site –
www.unipowerco.com

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Summary of Contents for Unipower Sageon II 200A (N+1)

  • Page 1 Sageon II™ 200A (N+1) Power Distribution System Product Manual UNIPOWER, LLC 65 Industrial Park Rd Dunlap, TN 37327 Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 PM 990-5202-200, Rev. 6 Web site – www.unipowerco.com...
  • Page 2 UNIPOWER at the delivering carrier’s expense. Be sure that the equipment is properly packaged for shipment. If repair is necessary, UNIPOWER will invoice you for the repair so that you may submit the bill to the delivering carrier with your claim form.
  • Page 3 Mounting the power system before attempting to move the power system. NAMEPLATE A UNIPOWER product is identified by a nameplate that includes model number, part number, and serial number information, as appropriate. Please include this information, shown in italic in the label drawing below, in all correspondence with UNIPOWER.
  • Page 4 The drawings supplement the provided descriptions and procedures. Thank you for purchasing the Sageon 200A. We at UNIPOWER are proud of the quality of our products and welcome any suggestions to further improve our design to fit your needs.

  • Page 5: Table Of Contents

    Front Matter Sageon II 200A (N+1) Power Distribution System Table of Contents 1.0 INTRODUCTION........................ 1-1 1.1 PRODUCT DESCRIPTION ......................1-3 1.2 SPECIFICATIONS ......................... 1-6 1.2.1 19” Sageon 200A Physical Specifications (1 Tier) ..............1-6 1.2.2 23” Sageon 200A Physical Specifications (2 Tier) ..............1-6 1.2.3 Sageon 200A Environmental Specifications ................
  • Page 6 Sageon II 200A (N+1) Power Distribution System Front Matter 3.9 CONTROLLER POWER CONNECTIONS ................3-13 3.10 FRONT PANEL USB COMMUNICATIONS CONNECTION ..........3-14 3.11 REMOTE COMMUNICATION CONNECTION ..............3-14 3.11.1 TCP/IP and Sageview Interfaces ..................3-14 3.12 BATTERY DISTRIBUTION MODULE INTERFACE ............3-15 3.13 ADDING AUXILIARY EXPANSION MODULES (SAGEON BATTERY &/OR SITE MONITOR) ............................
  • Page 7 Front Matter Sageon II 200A (N+1) Power Distribution System 5.11.2 Front Panel Pushbuttons ..................... 5-14 5.11.3 Status Indicating LEDs (Controller) ................... 5-14 5.12 CONTROLLER SECURITY & ALARMS ................5-14 5.12.1 Password security ....................... 5-14 5.12.1.1 Entering a password to gain access to parameters change .......... 5-14 5.12.2 When an alarm condition exists ..................
  • Page 8 Sageon II 200A (N+1) Power Distribution System Front Matter FIGURE 2-7 BATTERY CONNECTIONS .................... 2-13 FIGURE 2-8 TEMPERATURE SENSOR LOCATION ................ 2-15 FIGURE 2-9 TYPICAL BATTERY CURRENT TRANSDUCER ............2-16 FIGURE 2-10 RECTIFIERS ........................2-17 FIGURE 2-11 REAR VIEW OF CONNECTIONS................. 2-19 FIGURE 2-12 CONNECTIONS ON CONTROLLER BACKPLANE ...........
  • Page 9 Front Matter Sageon II 200A (N+1) Power Distribution System ABBREVIATION, ACRONYM OR SYMBOL MEANING ANSI American National Standards Institute American wire gauge BATT battery controlled environment vault converter failure alarm circular mils dual in-line package electromagnetic compliance (or compatibility) electromagnetic interference electrostatic discharge fuse and breaker alarm normally energized high voltage alarm...
  • Page 10 Sageon II 200A (N+1) Power Distribution System Front Matter DOCUMENT TITLE NUMBER ANSI C 39.1 Requirements for Electrical Analog Indicating Instruments ANSI T1.311-1991 DC Power Systems - Telecommunications Environment Protection ANSI/IEEE C 62.41- IEEE Guide for Surge Voltages in Low-Voltage AC Power Circuits, 1980 ANSI IEC 801-2...

  • Page 11: Introduction

    200 amp battery disconnect can be ordered as an option. This product manual describes installation, operation, and servicing of UNIPOWER Sageon 200A and optional components. The Sageon 200A is available as a 48V system 200 ampere at 48V. Illustrations of the Sageon 200As are provided in fig.

  • Page 12: Figure 1-2 Sageon2.L25; 200A, 1 Tier Distribution With Ac Breakers

    Introduction Sageon II 200A (N+1) Power Distribution System FIGURE 1-2 SAGEON2.L25; 200A, 1 TIER DISTRIBUTION WITH AC BREAKERS FIGURE 1-3 SAGEON2.L26; 200A, 2 TIER DISTRIBUTION PM990-5202-200, Rev. 6...

  • Page 13: Product Description

    Sageon II 200A (N+1) Power Distribution System Introduction FIGURE 1-4 SAGEON2.L27; 200A, 2 TIER DISTRIBUTION WITH AC BREAKERS 1.1 PRODUCT DESCRIPTION The Sageon 200A is intended for cellular, PCS, and other applications that demand stable, reliable, high current, DC operating power. Fully populated, it provides 48Vdc at 200A (N+1). Maximum battery current must be limited to 200A.
  • Page 14 LEDs are provided. Communications PC-based configuration and monitoring is available with the UNIPOWER Sageview™ software. Sageview is a tool to exchange configurations and operating data between the Sageon 200A and the PC on which Sageview is running. Local PC access is provided through a supplied USB-B connector on the front panel of the controller using the Sageview software.

  • Page 15: Figure 1-5 Simplified Block Diagram, 48V Sageon 200A

    Sageon II 200A (N+1) Power Distribution System Introduction Block Diagram Description A simplified block diagram of a 48V Sageon 200A is shown in Figure 1-5. Single-phase or three-phase power is supplied from the user’s AC electrical service panel. FIGURE 1-5 SIMPLIFIED BLOCK DIAGRAM, 48V SAGEON 200A PM990-5202-200, Rev.

  • Page 16: Specifications

    Introduction Sageon II 200A (N+1) Power Distribution System Sageon 200A operation can be monitored at the operator panel on the front of the power system, with a PC connected to the operator panel, or at a PC connected to the power system over an ethernet network. Sageon 200A configuration can be performed from the operator panel or at a PC.

  • Page 17: Sageon 200A Environmental Specifications

    Sageon II 200A (N+1) Power Distribution System Introduction 1.2.3 Sageon 200A Environmental Specifications Temperature Operating ........... -25° to +70°C (-13° to +158°F) Sustained Full Power ......-25° to +55°C (-13° to +131°F) Storage ..........-40° to +70°C (-40° to +158°F) Shipping and Handling Sageon 200A ........

  • Page 18: Emc Specifications

    Introduction Sageon II 200A (N+1) Power Distribution System 1.2.7 EMC Specifications Emissions: Category Tested To Class Harmonics IEC 61000-3-2 Flicker EC 6100-3-3 Conducted RF AC Terminals: CISPR 22; DC Terminals: CISPR 22 B / A Radiated RF CISPR 22 Immunity: Category Tested To Criterion...

  • Page 19: Rectifier Specifications

    Sageon II 200A (N+1) Power Distribution System Introduction 1.2.8 Rectifier Specifications Input: 48V Rectifiers Rated Input Range, Nominal ........ 208-240 Vac Range, Tolerance ......185-275 Vac Connection........Single phase; Phase-to-Phase or Phase-to-Neutral Current ..........12.4 @ 208 Vac; 10.8 @ 240; 16A max @ 120V or below Frequency .........

  • Page 20: Safety Specifications

    Introduction Sageon II 200A (N+1) Power Distribution System Internal..........Fuse Over Current ........Can sustain a short circuit at output terminals indefinitely Temperature ........Gradual reduction of power limit if heatsink temperature exceed preset limit SCU programmable Battery menu ........Float and equalize voltages Rectifier menu ........

  • Page 21: Product Support

    Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 Web site – www.unipowerco.com When contacting UNIPOWER, please be prepared to provide: 1. The product model number, spec number, S build number, and serial number - see the equipment nameplate on the front panel 2. Your company’s name and address 3.
  • Page 22 Introduction Sageon II 200A (N+1) Power Distribution System 4. The power module magazine should be mounted in a rack that satisfies the requirements for electrical enclosures and fire enclosures according to IEC60950 or equivalent standard. For open rack use, the back of the magazine must be fully enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that provides double insulation.

  • Page 23: Installation

    This chapter describes installing a Sageon 200A. If questions or problems arise during installation, please refer to Section 1.3, Product Support, and contact a UNIPOWER field service technician for assistance. The Sageon 200A is factory assembled and tested. Rectifiers are shipped in separate, protective package for on-site installation.

  • Page 24: Reference Material

    Installation Sageon II 200A (N+1) Power Distribution System 6. Connect the AC input cabling to DIN AC terminal connections. 7. Install battery cabling. See Section 2.5. 8. Route and connect supply and return cabling to customer loads. 9. Connect external alarm annunciators. See Section 2.7. 10.

  • Page 25: Table 2-1 Wire Sizing

    Sageon II 200A (N+1) Power Distribution System Installation 1. Calculate the minimum circular mils (CM) required for copper wire using the following formula: 22.2 x I x L CM = where: CM = minimum area of circular mils in the cable I = maximum current (in amps) L = one-way cable length (in feet) V = allowable loop voltage drop (in volts)

  • Page 26: Torque Specifications

    Installation Sageon II 200A (N+1) Power Distribution System 2.2.3 Torque Specifications Proper system performance requires that the hardware employed during installation be tightened securely but not over tightened. Use a torque wrench to ensure that hardware is tightened to the specification provided in the table below.

  • Page 27: Connecting Ac Power To The Sageon 200A

    Sageon II 200A (N+1) Power Distribution System Installation To move and mechanically secure the Sageon 200A: 1. Prepare the installation site. Install equipment rack as needed. 2. Carefully transport the Sageon 200A to the installation site. • Be careful not to bend or otherwise damage the system. •...

  • Page 28: Lightning And Transient Suppression

    Installation Sageon II 200A (N+1) Power Distribution System FIGURE 2-1 RETURN BUS LOCATION 2.4.2 Lightning and Transient Suppression Rectifiers contain basic transient suppression in the form of metal oxide varistors (MOVs). MOVs are installed from L1 to L2, L1 to earth, and L2 to earth. They are sized to provide protection from line transients in an industrial environment according to ANSI C62.41-1991 for Class B3 equipment and IEC 61000-4-5.

  • Page 29: Ac Input Cabling

    Sageon II 200A (N+1) Power Distribution System Installation Refer to the National Electrical Code (NEC) and applicable local requirements to determine cable size. Sageon 200A terminals with AC breakers will accept 14-10 AWG (2.1-5.3 mm 4. Securely mount the service panel and connect it to a source of electrically clean, stable, reliable three- phase or single-phase AC power.

  • Page 30: Figure 2-2 Typical Ac Input & Battery Connection (L26 Shown)

    Installation Sageon II 200A (N+1) Power Distribution System FIGURE 2-2 TYPICAL AC INPUT & BATTERY CONNECTION (L26 SHOWN) FIGURE 2-3 RECTIFIER BREAKER LOCATION Installing AC Power Input Cables NOTE: The rectifiers are powered by single phase (phase to phase or phase to neutral) AC power ONLY. The rectifiers may be wired as a single phase load connected to a three phase source.

  • Page 31: Rectifier Position Address

    Sageon II 200A (N+1) Power Distribution System Installation 7. Prepare the AC cable by stripping the cable jacket approximately 4" (10.2 cm) to expose three wires. Strip each three wire end 0.5" (12.7 mm). 8. Identify rectifier 1 of the Sageon 200A by locating the top connector blocks. Rectifier positions are sequentially numbered from top to bottom and left to right.

  • Page 32: Connecting Battery Cables

    Installation Sageon II 200A (N+1) Power Distribution System 2.5 CONNECTING BATTERY CABLES Routing the stiff, heavy gauge battery cables is difficult. Two people may be needed. Exercise extreme caution to avoid a short circuit across the battery terminals. WARNING ARCING HAZARD Arcing can cause equipment damage, load interruptions, and personal injury.

  • Page 33: Connecting Customer Loads

    Sageon II 200A (N+1) Power Distribution System Installation FIGURE 2-4 DC OUTPUT BUS (LOAD) LOCATIONS (2 TIER SHOWN) 4. At the Sageon 200A, strip the insulation from the cable ends and install a 2-hole crimp-on lug for 3/8" bolts (1" center-to-center) on each cable end. CAUTION The following connections are dependent upon system voltage.

  • Page 34: Connecting External Alarm Annunciators

    Installation Sageon II 200A (N+1) Power Distribution System 2.7 CONNECTING EXTERNAL ALARM ANNUNCIATORS Five form C relay contact outputs (optional) are available for connection to external, user-supplied alarm annunciators. Figure 2-5 shows the interface board and the row of connectors (X6) provided for these connections.

  • Page 35: Figure 2-6 Temperature Concentrator Board

    Sageon II 200A (N+1) Power Distribution System Installation FIGURE 2-6 TEMPERATURE CONCENTRATOR BOARD FIGURE 2-7 BATTERY CONNECTIONS 2-13 PM990-5202-200, Rev. 6...

  • Page 36: Table 2-4 Battery Temperature Sensor Connections

    Installation Sageon II 200A (N+1) Power Distribution System Installing the Sensors: 1. Open the distribution door and locate the multiple battery temperature board. Locate the coiled sensors. 2. If not already connected, plug the battery temperature sensor connectors and the ambient temperature sensor into the controller backplane board.

  • Page 37: Installing A Battery Current Transducer (Option)

    Sageon II 200A (N+1) Power Distribution System Installation Temperature Sensor 1 FIGURE 2-8 TEMPERATURE SENSOR LOCATION 2.9 INSTALLING A BATTERY CURRENT TRANSDUCER (OPTION) The optional battery current transducer senses the battery current for display on the operator panel. When installed, the battery current transducer also allows the user to configure the SCU to limit the recharge current to the battery string in order to extend battery life.

  • Page 38: Sageon Battery Monitor (Option)

    2.10 SAGEON BATTERY MONITOR (OPTION) The UNIPOWER Sageon battery monitor (SBM) is an add-on system for the Sageon 200A Control Unit (SCU). It is used to monitor individual cells of a battery during float or equalization operation, or during a discharge.

  • Page 39: Site Monitor System (Option)

    Sageon II 200A (N+1) Power Distribution System Installation 2.11 SITE MONITOR SYSTEM (OPTION) The site monitor system is used to monitor the status of equipment external to the Sageon 200A. It has 12 digital inputs, 8 analog inputs, and 4 form-C user assignable alarm relay contacts. Digital inputs are often used to monitor site security, such as door or window openings, or other on/off function, such as a pump switch or motor starter.
  • Page 40 Installation Sageon II 200A (N+1) Power Distribution System A rectifier can be installed or removed “hot” (i.e. with AC power and DC load applied) with no interruption of Sageon 200A service. When removing a rectifier, there must be sufficient remaining current capacity to supply the load.

  • Page 41: Configuration

    Sageon II 200A (N+1) Power Distribution System Installation 2.14 CONFIGURATION 2.14.1 General Description Sageon 200A power module systems are turn-key DC uninterruptible power supply solutions (DC UPS) for powering 48Vdc telecommunications and industrial equipment. The power module provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid, AGM or other battery types requiring a constant voltage charge profile) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when no batteries are used.

  • Page 42: Figure 2-12 Connections On Controller Backplane

    Installation Sageon II 200A (N+1) Power Distribution System FIGURE 2-12 CONNECTIONS ON CONTROLLER BACKPLANE (1) Remote communications module connection (14-way ribbon) (2) Auxiliary peripheral module (relays, battery cell monitor, etc) connection (16-way ribbon)* (3) Battery (& load) distribution module connection** (34-way ribbon) (4) Ambient temperature sensor connection (5) Battery temperature sensor connection (6) Rectifier isolated communications connection (10-way ribbon)*...

  • Page 43: Commissioning

    Sageon II 200A (N+1) Power Distribution system Commissioning 3.0 COMMISSIONING This chapter describes commissioning a Sageon 200A. Individual system settings can vary widely so it is important that those performing the commissioning fully understand the system at hand. Modify these procedures as needed to accommodate the installed equipment and your company’s commissioning procedures.
  • Page 44 Commissioning Sageon II 200A (N+1) Power Distribution system • If a connected battery string is supplying sufficient power to the SCU, the operator panel 2-line display will be active and show system voltage and current. The LEDs should also be active with an alarm showing since all rectifiers are Off.

  • Page 45: Mounting The Power Module

    Sageon II 200A (N+1) Power Distribution system Commissioning 3.3 MOUNTING THE POWER MODULE The power module is mounted into a standard 19” or 23”rack using 12-24 screws. A minimum of 4 screws are required to secure the power module into the rack (more are required for systems including distribution..

  • Page 46: Figure 3-2 Typical Sageon 200A Internal Schematic Diagram (Sheet 1 Of 3)

    Commissioning Sageon II 200A (N+1) Power Distribution system FIGURE 3-2 TYPICAL SAGEON 200A INTERNAL SCHEMATIC DIAGRAM (SHEET 1 OF 3) PM990-5202-200, Rev. 6...

  • Page 47: Figure 3-3 Continue Typical Sageon 200A Internal Schematic Diagram (Sheet 2 Of 3)

    Sageon II 200A (N+1) Power Distribution system Commissioning FIGURE 3-3 CONTINUE TYPICAL SAGEON 200A INTERNAL SCHEMATIC DIAGRAM (SHEET 2 OF 3) PM990-5202-200, Rev. 6...

  • Page 48: Figure 3-4 Continue Typical Sageon 200A Internal Schematic Diagram (Sheet 3 Of 3)

    Commissioning Sageon II 200A (N+1) Power Distribution system FIGURE 3-4 CONTINUE TYPICAL SAGEON 200A INTERNAL SCHEMATIC DIAGRAM (SHEET 3 OF 3) PM990-5202-200, Rev. 6...

  • Page 49: Factory Supplied Configurations

    Sageon II 200A (N+1) Power Distribution System Commissioning The power distribution DC output connections are shown in Figure 2-4. The positive terminal bus is located on the right side, looking from the back. Battery connections are shown in Figure 2-2. The AC input connections are located on the left side of the module.

  • Page 50: Figure 3-6 Single Phase Feed (Phase To Neutral)

    Commissioning Sageon II 200A (N+1) Power Distribution System FIGURE 3-6 SINGLE PHASE FEED (PHASE TO NEUTRAL) FIGURE 3-7 SINGLE PHASE FEED (PHASE TO PHASE) PM990-5202-200, Rev. 6...

  • Page 51: Figure 3-8 Split Single Phase Feed (Phase To Neutral)

    Sageon II 200A (N+1) Power Distribution System Commissioning FIGURE 3-8 SPLIT SINGLE PHASE FEED (PHASE TO NEUTRAL) FIGURE 3-9 Y-THREE PHASE FEED -CONNECTED RECTIFIERS (PHASE TO PHASE) PM990-5202-200, Rev. 6...

  • Page 52: Figure 3-10 Y-Three Phase Feed (Phase To Neutral)

    Commissioning Sageon II 200A (N+1) Power Distribution System FIGURE 3-10 Y-THREE PHASE FEED (PHASE TO NEUTRAL) FIGURE 3-11 -THREE PHASE FEED (PHASE TO PHASE) 3-10 PM990-5202-200, Rev. 6...

  • Page 53: Figure 3-12 Y-Three Phase Feed; Single Phase To Recifiers

    Sageon II 200A (N+1) Power Distribution System Commissioning FIGURE 3-12 Y-THREE PHASE FEED; SINGLE PHASE TO RECIFIERS (PHASE TO PHASE) FIGURE 3-13 Y-THREE PHASE FEED; SINGLE PHASE TO RECTIFIERS (PHASE TO NEUTRAL) 3-11 PM990-5202-200, Rev. 6...

  • Page 54: Surge Protection Requirements

    Commissioning Sageon II 200A (N+1) Power Distribution System 3.6.2 Surge protection requirements The rectifiers are internally protected for surges up to 6kV/3kA. For higher levels of protection, particularly for sites with high incidence of lightning or switching surges, additional surge protection is required on the AC feed to the power module.

  • Page 55: Auxiliary Relay Connections

    Sageon II 200A (N+1) Power Distribution System Commissioning ambient sensor close to the intake air zone of the power module. Locate the battery sensor on a battery block in the middle module of the battery bank (likely hot zone). 3.8 AUXILIARY RELAY CONNECTIONS FIGURE 3-15 COMMUNICATION INTERFACE BOARD (OPT) &...

  • Page 56: Front Panel Usb Communications Connection

    Commissioning Sageon II 200A (N+1) Power Distribution System “or-ing” of the highest supply voltage for the controller. No additional user connections are required to power the controller or provide system voltage regulation, if the battery distribution module is used. 3.10 FRONT PANEL USB COMMUNICATIONS CONNECTION The front USB port on the controller is configured as USB-device and has a B-type connector.

  • Page 57: Battery Distribution Module Interface

    Sageon II 200A (N+1) Power Distribution System Commissioning To be able to assign a network address, the ethernet address (referred to also as hardware address or MAC ID) of the interface must be known. A small label indicating the MAC ID similar to one shown below. Note: The interface IP address cannot be changed until the power module has been commissioned and the controller is operational.

  • Page 58: Adding Auxiliary Expansion Modules (Sageon Battery &/Or Site Monitor)

    Commissioning Sageon II 200A (N+1) Power Distribution System 3.13 ADDING AUXILIARY EXPANSION MODULES (SAGEON BATTERY &/OR SITE MONITOR) Modules such as the Sageon battery monitor, AC monitor, and site monitor are daisy chained from the unused ribbon cable connection provided on the auxiliary programmable relay board. All of these expansion modules are required to be mounted external to the power module, and a single 16-way ribbon cable connected to the available box-header.

  • Page 59: Configuration And Operation

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation 4.0 CONFIGURATION AND OPERATION The Sageon 200A is locally configured and operated from the operator panel. See the Sageview chapter for remote configuration and operation. The operator panel is mounted at the top of the system. The operator panel consists of a 2-line alphanumeric display, six push buttons with tactile feedback, three status LEDs, and a USB communications connector.
  • Page 60 Configuration and Operation Sageon II 200A (N+1) Power Distribution System Parameter Description 48V System User Range System Value Default Bat Config Battery monoblock size x number (see Various 2V x 24 Configurations SBM section of manual for more detail) SBM Batteries Number of battery banks to be monitored Vhi Cell Cell high voltage alarm...

  • Page 61: The "Home" Screen

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation Parameter Description 48V System User Range System Value Default Eq duration Maximum duration of Equalization 3-48Hr 20Hr charging Eq period Time between periodic Equalization Off, 0-52wk charging Manual Force stop/start of Equalization charging Toggle state Stop/Start Eq LVDS Trip...
  • Page 62 Configuration and Operation Sageon II 200A (N+1) Power Distribution System RECT (RECTifier) – Press to access a menu of rectifier related parameters as well as to view the output current and heat sink temperature of each rectifier. See Section 4.6 for the screens displayed in the RECT menu.

  • Page 63: Reading The Operator Panel System Status Leds

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation To change a parameter, simultaneously press and hold the “up arrow”, “down arrow” and ENTER buttons for 3 seconds. Parameters may now be changed as described above. 4.3 READING THE OPERATOR PANEL SYSTEM STATUS LEDS The table below describes the indications presented by the system status LEDs.

  • Page 64: Table 4-3 Operator Panel Annunciated Alarm Messages

    Configuration and Operation Sageon II 200A (N+1) Power Distribution System TABLE 4-3 OPERATOR PANEL ANNUNCIATED ALARM MESSAGES Alarm Name Comment LED ON/FL SMR Alarm Combination of one or more SMR alarms Amber (FL) SMR Urgent One or more SMRs have shut down Amber+Red SMR HVSD SMR shut down due to output over-voltage...

  • Page 65: Home Menu Screens

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation 4.5 HOME MENU SCREENS With the HOME screen displayed, pressing the “up arrow” or “down arrow” button will move through a series of screens showing ambient temperature, a series of editable parameters (e.g. float voltage high and low, security, number of batteries), and enabling and disabling of auxiliary parameters (e.g.
  • Page 66 Configuration and Operation Sageon II 200A (N+1) Power Distribution System Note: The screen examples in this and subsequent sections will vary with system voltage, loads, environment, battery quantity, type, and condition, included system options, and other factors. Note: Screens for options will not be viewable unless the option is installed and/or enabled. Access the screen series shown here by pressing the “up arrow”...
  • Page 67 Sageon II 200A (N+1) Power Distribution System Configuration and Operation Failsafe Alarms Failsafe alarms: When Failsafe alarms is on, all alarm relays will be normally energized when no alarm condition is present. Relays will de-energize when an alarm occurs. Bat Cur Sensor Battery current sensor: When battery current sensor is turned on, the controller will read battery current from the installed battery current transducers.
  • Page 68 Configuration and Operation Sageon II 200A (N+1) Power Distribution System Date 03/30/2012 Clock set: Set the date and time. Note that this is a 24-hour Time 21:58:34 clock. Alarm report On/Off toggle: When ON, the system will dial the Alarm Report Phone 1 number, see the Phone 1 screen below.

  • Page 69: Sageon Battery Monitor

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation disabled (not used). Battery low voltage disconnect switch auxiliary contact circuit LVDS Input input: Configuration options are normally closed, normally open Not Used or disabled (not used). Note: The low voltage disconnect option is controlled by the LVLD menus in the Sageon II.

  • Page 70: Site Monitor

    Configuration and Operation Sageon II 200A (N+1) Power Distribution System Delta positive voltage threshold: Set the percentage of nominal Cell +dVc Al cell voltage by which any individual cell voltage can exceed the nominal. Above this value, an alarm will be generated. Delta negative voltage threshold: Set the percentage of nominal Cell -dVc Al cell voltage by which any individual cell voltage can be less than...
  • Page 71 Sageon II 200A (N+1) Power Distribution System Configuration and Operation SMR output current: Press the “up arrow” button to display the SMR2 output current from other rectifiers. SMR Float Float voltage: This parameter is globally (and indirectly) set in 54.2V the Batt menu.

  • Page 72: Batt Menu Screens

    Configuration and Operation Sageon II 200A (N+1) Power Distribution System 4.7 BATT MENU SCREENS Enter this series of menus by pressing the BATT button. Press the “up arrow” button to scroll through the screens in the order presented. Repeat the series for each battery string. The following map summarizes the available menu screens.
  • Page 73 Sageon II 200A (N+1) Power Distribution System Configuration and Operation IMPORTANT: The number of the target battery string (e.g. Battery 1) must be entered! Battery 1 Battery 1 current: Press ENTER to display cell voltages for selected string if battery monitor option is installed and enabled. Press “up arrow”...

  • Page 74: Battery Temperature Compensation

    The allowable range is 0.1 to 6 mV/Cell/°C. If the value is less than 0.1, the display will show Off. See “BTC Notes” below. For UNIPOWER Liberty 1000 and 2000 batteries, enter 3.6 mV/C/°C (2 mV/C/°F). Normal operating temperature is 25°C (77°F).

  • Page 75: Equalization

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation 4.7.2 Equalization Equalization Equalization On/Off toggle: If equalization in off, the following screens will not appear. Battery charging current limit: Set the maximum equalization BILim Vb>Vfl charging current (Vbattery > Vfloat). This applies when batteries are being equalized.

  • Page 76: Battery Low Voltage Disconnect (Blvd)-(Lvld Screens)

    Configuration and Operation Sageon II 200A (N+1) Power Distribution System EQ Period Force equalization: If equalization does not occur due to battery discharge, set the period after which equalization should be forced. Manual Stop EQ Equalization manual termination: To manually terminate Press ENTER equalization, at this screen press ENTER.
  • Page 77 Sageon II 200A (N+1) Power Distribution System Configuration and Operation BDT in Progress screen shown at right. • The system alarms Battery Discharge, Voltage Low and SMR Voltage Low. • Low Load alarm will be suppressed. • SMR alarms will be shown in the SMR status. BDT Period Test time interval: The interval between tests can be set to 0-365 days.

  • Page 78: Bdt Results Screen

    Configuration and Operation Sageon II 200A (N+1) Power Distribution System 4.7.5 BDT Results Screen The final screen contains a brief test result message. The Last BDT message appears on the second line of the Last BDT display. Each message is explained below. N/A –...

  • Page 79: Alarm Log Screens

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation • An AC supply failure has been recorded. 4.8 ALARM LOG SCREENS An alarm log resides in SCU memory and these alarms can be viewed by momentarily pressing the alarms log button. The following map summarizes the available menu screens. Log Button Alarm number and description Alarm date and time...

  • Page 80: Frequency Of Measurement

    Configuration and Operation Sageon II 200A (N+1) Power Distribution System 4.9.1 Frequency of Measurement NOTE: N/A – for BDT only. BDT not available on Sageon II 200A. The frequency of cell voltage polling is programmable from 10 minutes to 8 hours in 1-minute steps. A typical polling interval is 4 minutes, which yields 15 points for a 1-hour discharge.

  • Page 81: Operation

    Sageon II 200A (N+1) Power Distribution System Configuration and Operation • Close the remaining battery circuit breakers if more than one string is used. • Insert a micro Sageon rectifier in position 1 and apply the AC power. The rectifier unit should power up and begin charging the battery bank/s.

  • Page 82: Sageview

    Sageon II 200A (N+1) Power Distribution System Sageview 5.0 SAGEVIEW Sageview™ system monitor software enables configuring and monitoring of a Sageon 200A from a local or remote personal computer (PC). Figure 5-1 shows the various access options. Local monitoring involves a PC connected to the USB connector on a system’s operator panel. Remote monitoring also connects a Sageon 200A to a PC, however, they can be separated by a few feet or by hundreds of miles.

  • Page 83: Monitoring

    Sageview Sageon II 200A (N+1) Power Distribution System • Reduces configuration errors since the configuration can be developed and checked for accuracy at a PC before being uploaded to the system • Includes on-line security with access code and password protection •...

  • Page 84: Installing Sageview

    Sageon II 200A (N+1) Power Distribution System Sageview • 10 MB unused hard disk space for program and database files • CD-ROM drive • USB port, with USB-A to USB-B cable. 5.8 INSTALLING SAGEVIEW Before beginning the installation, review the PC requirements above to be sure the PC at hand meets the minimum requirements.
  • Page 85 Sageview Sageon II 200A (N+1) Power Distribution System 4. The final installation screen is the setup complete screen. Click Finish to complete the installation. PM990-5202-200, Rev. 6...

  • Page 86: Operating Sageview

    Sageon II 200A (N+1) Power Distribution System Sageview 5.9 OPERATING SAGEVIEW This section is intended to familiarize the new Sageview user with the main screen and to suggest a series of initial steps to ensure that necessary settings are entered and saved. Comprehensive Help is provided.

  • Page 87: Main Screen

    Sageview Sageon II 200A (N+1) Power Distribution System 5.9.1 Main Screen To start Sageview, click Start and then click Programs. Locate and click Sageview. Allow a brief period for the program to load and then to communicate with the Sageon 200A and acquire data. The system status screen, with example data, is shown below in Figure 5-2.

  • Page 88: Initial Settings

    Sageon II 200A (N+1) Power Distribution System Sageview 5.9.2 Initial Settings The following settings should be made when Sageview is initially installed: password, access code, and communication selections (e.g. phone numbers, modem characteristics). The password and access code functions provide security to prevent unauthorized access to the SCU in the Sageon 200A and to your company’s data.

  • Page 89: Communications

    Sageview Sageon II 200A (N+1) Power Distribution System Note: The access code in the Sageon 200A is entered from the operator panel. It cannot be downloaded from a PC. Refer to Section 4, Operation. Note: An access code is required for communication between a remote, network-connected PC and the Sageon 200A.
  • Page 90 Sageon II 200A (N+1) Power Distribution System Sageview Serial Port Modem TCP/IP After entering the requested information: • For modem communications, go to step 4. • For serial and TCP/IP communications, this concludes initial setup. 4. For modem communication, in the menu bar, click Communication and then click Phone Book. 5.

  • Page 91: Configuration

    Sageview Sageon II 200A (N+1) Power Distribution System 5.10 CONFIGURATION A completed configuration will contain the Sageon 200A, battery, and site parameter values that are to be measured, monitored, and, when user-specified values are exceeded, used to generate an alarm. You can create a configuration using either of the following methods.

  • Page 92: Figure 5-3 Scu Parameters Dialog Box

    Sageon II 200A (N+1) Power Distribution System Sageview 10. Click the Save to Disk button. When saving the screen for later download, be sure to name the file for easy identification. This is particularly true when creating several configurations. 11. Click OK to close the dialog box. 12.

  • Page 93: Edit An Existing Configuration

    Sageview Sageon II 200A (N+1) Power Distribution System FIGURE 5-5 SITE MONITOR DIALOG BOX 5.10.2 Edit an Existing Configuration 1. Start Sageview. 2. Download parameter data from a Sageon 200A with a similar configuration. When Sageview is started, data will be automatically downloaded if a valid network connection is present. If the PC is connected to the serial connector on the Sageon 200A operator panel, it may be necessary to enter the correct access code.

  • Page 94: Controller Components

    Sageon II 200A (N+1) Power Distribution System Sageview • Save to Disk - When saving the screen for later download, be sure to name the file for easy identification. This is particularly true when creating several configurations. • Write to SCU – A dialog box will appear allowing selection of the target SCU. Warning Box - If a parameter is out of range, a warning box will be displayed stating the allowable range.

  • Page 95: Front Panel Pushbuttons

    Sageview Sageon II 200A (N+1) Power Distribution System 5.11.2 Front Panel Pushbuttons There are six push buttons associated with the LED screen for the purpose of entering different menus and for scrolling through the menus. The layout of the push buttons is shown below: RECT BATT ENTER...

  • Page 96: When An Alarm Condition Exists

    Sageon II 200A (N+1) Power Distribution System Sageview character. If the entered password was correct the display will return to the selected parameter ready for modification. If the entry was incorrect following will be displayed. Wrong Password Panel Locked There is no limit on password entry re-tries. To abort password entry any of the top row buttons should be pressed.

  • Page 97: User Programmable Relay Functions

    Sageview Sageon II 200A (N+1) Power Distribution System Alarm Name Comments HVDC not OK DC/DC converter (boost) voltage in rectifier not OK AC Volt Fault – detected by All rectifiers are reporting AC fault. (Available only on some rectifier models.) rectifiers AC Volt Fault –...

  • Page 98: Navigating Controller Functions

    Sageon II 200A (N+1) Power Distribution System Sageview 5.13 NAVIGATING CONTROLLER FUNCTIONS 5.13.1 Base Menu (System Level Functions) Home screen - FL indicates float mode and FLC indicates float mode with battery temperature compensation 25.2A 54.3V   Indicates that the front panel is locked. Press and hold ( ) and ENTER to unlock.
  • Page 99 Sageview Sageon II 200A (N+1) Power Distribution System (Base Menu continued) Sets MiniCSU-3 access code address ENTER Access Code Modify Value up/down 0000000 ENTER to accept ENTER Date Format Modify Value up/down DD/MM/YYYY ENTER to accept ENTER Date 25/12/2005 ENTER selects hours, Time 01:11:11 minutes, day, month or year INC/DEC modifies value...
  • Page 100 Sageon II 200A (N+1) Power Distribution System Sageview (Base Menu continued) ENTER 3-ph AC Monitor INC/DEC toggles state ENTER to accept (If 3-ph AC Monitor not = Off) ENTER 3ph AC Vhi Alarm Modify Value up/down 260V ENTER to accept ENTER 3ph AC Vlo Alarm Modify Value up/down...

  • Page 101: Rectifier Menu (Rectifier Specific Functions)

    Sageview Sageon II 200A (N+1) Power Distribution System 5.13.2 Rectifier Menu (Rectifier Specific Functions) Home Screen 25.2A 54.3V ⇒ SMR Button ENTER SMR software version SMR1 SMR1 (↑) 13.2A 58°C S/W 137901 SMR Electronic Serial # 0102050500012 ENTER Additional screens if more (↓) SMRs are declared SMR2...

  • Page 102: Battery Menu (Battery Specific Functions)

    Sageon II 200A (N+1) Power Distribution System Sageview 5.13.4 Battery Menu (Battery Specific Functions) Home Screen 25.2A 54.3V ⇒ BATT Button Battery string 1 current Battery 1 12A Discharging Additional screens if more batteries declared (↑) Battery 4 10A Discharging Shows "Not Available"...
  • Page 103 Sageview Sageon II 200A (N+1) Power Distribution System (Battery Menu continued) Equalization ENTER Enable/disable Equalisation charging Equalization Equalisation ENTER toggles state Off / On ENTER Charge current limit for battery voltage between float & equalise BILim Vb>Vfl Modify Value up/down ENTER to accept ENTER System Equalise voltage without BTC.

  • Page 104: Maintenance

    Maintenance Sageon II 200A (N+1) Power Distribution System 6.0 MAINTENANCE This chapter provides periodic maintenance procedures and assembly replacement procedures. If troubleshooting is required, refer to the schematic diagrams in Chapter 3 for schematic representations of Sageon 200A circuits. A list of spare and replacement parts is located in Chapter 7. IMPORTANT: Regularly monitor the LEDs on the operator panel, and rectifiers.

  • Page 105: Troubleshooting

    Maintenance Sageon II 200A (N+1) Power Distribution System 8. Confirm that all rectifiers are on-line and sharing current. From the operator panel or a PC, check each rectifier for voltage and current output. Refer to Chapter 4 Configuration and Operation for operator panel and PC screens.

  • Page 106: Component And Bus Locations

    Maintenance Sageon II 200A (N+1) Power Distribution System Flashing Alarm condition. Refer to Chapter 4 Configuration and Operation and Replacing a rectifier in Chapter 6 Maintenance Rectifier functioning normally in No action needed Equalize mode. Flashing Rectifier shut down by remote No action needed control.

  • Page 107: Replacing A Rectifier

    A rectifier is identified by a label in the bezel recess and on the rear of the rectifier. Be certain you are installing the correct model rectifier. Only 48V/50Amp rectifiers (UNIPOWER p/n 100.7675.4850) are available with the Sageon 200A system.

  • Page 108: Replacing A Rectifier Back Plane Board

    Maintenance Sageon II 200A (N+1) Power Distribution System It is recommended that if you have not previously recorded system configuration values and the SCU is functioning, do so now before performing the replacement. Alternatively, download the SCU configuration to either a local PC plugged into the operator panel USB connector or a remotely connected PC.
  • Page 109 Maintenance Sageon II 200A (N+1) Power Distribution System Troubleshooting Symptom Likely Causes Action Rectifiers do not power up – no LEDs lit AC power is not connected or internal Re-insert rectifier(s) and make sure the on front panel fuse blown or rectifier not properly rear connections are good.
  • Page 110 Maintenance Sageon II 200A (N+1) Power Distribution System Symptom Likely Causes Action One unit is alarmed as HVSD (high The unit has developed a fault that Replacing the rectifier module is voltage shutdown) and is latched off. causes it to output a voltage above the recommended.

  • Page 111: To Remove A Rectifier Module Or A Controller

    Maintenance Sageon II 200A (N+1) Power Distribution System Symptom Likely Causes Action If this alarm comes up during equalize, Revise the requirements for high the maximum output voltage from the equalize voltage level. rectifier may not be high enough to overcome the system drops to the sense point and allow the system to regulate at the desired high equalize voltage.

  • Page 112: Spare And Replacement Parts

    Please refer to the UNIPOWER part numbers* when placing orders. For assistance in ordering spare parts, call UNIPOWER and ask to speak with order entry. The telephone number is found in Section 1.6, Product Support.

  • Page 113: Setting Up Network Interfaces

    Setting Up Network Interfaces Sageon II 200A (N+1) Power Distribution System 8.0 SETTING UP NETWORK INTERFACES 8.1 PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE This is the simplest way of programming the interface operating parameters; no high level of computer skills is required. Device Installer is a software utility package developed by Lantronix. It includes a number of handy tools making programming of various parameters and firmware update very easy.

  • Page 114: Preparations For Gateway Address Set Up

    Setting Up Network Interfaces Sageon II 200A (N+1) Power Distribution System 8.1.3 Preparations for gateway address set up • From your network administrator obtain the gateway IP address • Connect a PC to the controller’s network interface (directly or via a network). •...

  • Page 115: Programming Ip Addresses Using Arp And Telnet Access

    Setting Up Network Interfaces Sageon II 200A (N+1) Power Distribution System Enter assigned gateway address, then press Enter at each item until set up menu is shown again. Terminate Telnet session by typing 8 or 9. 8.2 PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS Procedure described below is recommended for advanced users with understanding of operation of networks.

  • Page 116: Configuring The Unit

    Setting Up Network Interfaces Sageon II 200A (N+1) Power Distribution System Note: Telnet is disabled by default in Windows 7/Vista. Enable telnet by following these steps: 1.) Click Start 2.) Control Panel 3.) Programs and Features 4.) Turn Windows features ON/OFF 5.) Check Telnet Client 6.) Click OK 4.

  • Page 117: Server Configuration (Network Configuration)

    Setting Up Network Interfaces Sageon II 200A (N+1) Power Distribution System *** basic parameters Hardware: Ethernet Autodetect IP addr 192.168.000.098, no gateway set ***************** Channel 1 ***************** Baudrate 09600, I/F Mode 4C, Flow 00 Port 10001 Remote IP Adr: --- none ---, Port 00000 Connect Mode: C0 Disconn Mode: 00 Flush Mode: 00 Change Setup : 0 Server configuration...
  • Page 118 Setting Up Network Interfaces Sageon II 200A (N+1) Power Distribution System Note: Class A: 24 bits; Class B: 16 bits; Class C: 8 bits. The Lantronix Interface prompts for the number of host bits to be entered, then calculates the netmask, which is displayed in standard decimal-dot notation when the saved parameters are displayed (for example, 8-bit = 255.255.255.0).
  • Page 119 PROPRIETARY INFORMATION NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
  • Page 128 PROPRIETARY INFORMATION NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.

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