Unipower DPP2U Series Operating Manual

Dc power distribution panels

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P O W E R I N G
T E C H N O L O G Y
OPERATING MANUAL
DPP2U SERIES
DC POWER DISTRIBUTION PANELS
© 2019 UNIPOWER LLC
Manual No. DPP2U-MAN Rev. 5
All Rights Reserved
UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
Phone: +1-954-346-2442
Toll Free: 1-800-440-3504
Web site:
www.unipowerco.com

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Summary of Contents for Unipower DPP2U Series

  • Page 1 P O W E R I N G T E C H N O L O G Y OPERATING MANUAL DPP2U SERIES DC POWER DISTRIBUTION PANELS © 2019 UNIPOWER LLC Manual No. DPP2U-MAN Rev. 5 All Rights Reserved UNIPOWER, LLC 65 Industrial Park Rd...
  • Page 2: Table Of Contents

    DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL DESCRIPTION CHK’d & APPR’d / DATE PCO# 45395 MM / 07-31-19 Contents INTRODUCTION .......................4 FEATURES ..........................4 PRODUCT LINE .........................5 SAFETY &...
  • Page 3 DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL FIGURES Figure 1. DPP2U DC Power Distribution Panel ................4 Figure 2. Block Diagram .......................7 Figure 3. Front Panel View ......................8 Figure 4.
  • Page 4: Introduction

    DPP2U SERIES DC POWER DISTRIBUTION PANELS INTRODUCTION DPP2U Series circuit breaker panels provide distribution and overload protection for 1 to 20 circuits with circuit breakers that can be field installed/exchanged using a supplied puller tool. The panels are only two mounting positions (3.5 inches) high.
  • Page 5: Product Line

    P O W E R I N G T E C H N O L O G Y OPERATING MANUAL PRODUCT LINE 3.1 Configurations The following table lists the 5 available configurations of the DPP2U series. STANDARD DUAL FEED CONFIGURATIONS MODEL VOLTS INPUT MAX. #...
  • Page 6: Safety & Industry Standards

    5.0 WARRANTY (summary) DPP2U Series power distribution panels are warranted for two (2) years from date of shipment against defects in material and workmanship. This warranty does not extend to products which have been opened, altered or repaired by persons other than persons authorized by...
  • Page 7: Description Of Operation

    DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL DESCRIPTION OF OPERATION Power Distribution Circuits. A simplified schematic diagram of the distribution panels is shown in Figure 2. The battery input to each load connects to a high-current copper bus bar from which the individual fuses or circuit breakers distribute power to the loads.
  • Page 8: Specifications

    DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL OUTLINE OF SAFETY COVER (blue dotted line) SPECIFICATIONS 4.60 (116.8) 0.76 1.13 The following specifications are typical at 25°C unless otherwise noted.
  • Page 9: Back Panel Description

    0.37 (10.7) (14.2) (9.4) ø 0.306 (7.8) 0.49 (12.5) x 0.31 (7.9) slot DPP2U SERIES 3.50 0.90 (88.9) (22.9) P O W E R I N G T E C H N O L O G Y OPERATING MANUAL 1.725 1.25...
  • Page 10: Figure 6. Output Barrier Strip Detail

    All connections use 1/4-20 threaded studs and are rated up to 100 amperes. Maximum wire size is 2 AWG. UNIPOWER recommends using FLEX wire with either Panduit LCDXN2-14A-E or LCDXN2-14AF-E (90deg angle) lugs. When 125A, 150A or 200A breakers are installed two positions are utilized.
  • Page 11: Figure 7. Alarm Connection Detail

    DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL MAXIMUM CONDUCTOR PANDUIT CORP. TORQUE CURRENT SIZE PART NUMBER 1/4 x 20 BOLT 200A (2 pos) 3/0 AWG...
  • Page 12: Figure 9. Chassis Ground Connection

    OUTLINE OF SA (blue dot 4.60 (116.8) 0.76 1.13 DPP2U SERIES (19.3) (28.7) 0.21 0.22 0.25 P O W E R I N G T E C H N O L O G Y OPERATING MANUAL (5.3) (5.6) 0.42 (6.4) 0.56...
  • Page 13: Unpacking And Inspection

    UNPACKING AND INSPECTION 10.1 This DPP2U Series power distribution panel was carefully tested, inspected and packaged for shipment from our factory. The unit and circuit breakers are shipped separately. Upon receipt of the unit it should be carefully unpacked and inspected for any damage in shipment.
  • Page 14: Installation

    DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL 11.0 INSTALLATION 11.1 Mounting. This distribution panel can be mounted in either 19- or 23-inch racks by using the supplied reversible brackets. Mount it from the front of the rack using the correct offsets to align with existing rack-mounted equipment.
  • Page 15 DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL The Form C relay contact output connections are made to the spring clamp terminal blocks. See Section 9.5. The chassis ground connection is made to the 1/4-20 studs.
  • Page 16 OPERATING MANUAL 12.0 INSTALLING CIRCUIT BREAKERS The DPP2U Series employs pluggable circuit breakers that can be easily installed, removed or replaced using the supplied puller tools. This operation is carried out without the need to dismount the unit from it’s installation.
  • Page 17 DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL Circuit Breaker Gap Requirements CB Current Number Max. Continuous Adjoining Gap Rating Poles Load (each side) 80% of CB rating 2.5A to 60A (70% @ 70°C)
  • Page 18: Setup And Testing

    DPP2U SERIES P O W E R I N G T E C H N O L O G Y OPERATING MANUAL 13.0 SETUP AND TESTING 13.1 It is not necessary to have the distribution panel mounted in a rack for initial testing.
  • Page 19 What actions have been taken since the problem occurred? This document is believed to be correct at time of publication and UNIPOWER LLC accepts no responsibility for consequences from printing errors or inaccuracies. Specifications are subject to change without notice.

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