Basler AEC 42-7 Instructions

Voltage regulator

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Basler Electric
Phone 618 654-2341
Route 143 Box 269
Highland IL 62249 USA

GENERAL INFORMATION

DESCRIPTION
The AEC 42-7 voltage regulator is designed for
use on 50/60 Hz brushless generators. The
regulator includes frequency compensation,
Overexcitation Shutdown, a solid-state buildup
circuit, and EMI filtering.

ELECTRICAL SPECIFICATIONS

DC Output Power
Maximum continuous: 7 Adc at 42 Vdc
10 second Forcing:
15 Adc at 90 Vdc (at
240
voltage)
Exciter Field DC Resistance
Minimum:
6 ohms
Maximum:
105 ohms
AC Power Input
Operating Range:
220 to 260 Vac
Phase:
1-Phase
Frequency:
50/60 Hz
Burden:
<900 VA
Sensing Input:
200-252 Vac ±10%
2-phase, 50/60 Hz at
<1 VA Burden
Voltage Adjust Range:180 to 277 Vac
Regulation Accuracy: <1% No-load to Full
load, Average Sensing
Paralleling:
Input for 5 Vac from
External CT / Burden
Resistor to allow 10%
Droop
Response Time:
Less than 1.5 cycles
for ±5% change in
sensing voltage. Link
(T C) and Adjustable
Stability to optimize re-
sponse
EMI Suppression:
Internal EMI filter
Frequency Compensation Rate:
Twice volts per Hertz
(See Figure 1 for
curve)
Overexcitation Shutdown:
:
Time Delayed
Inverse
Trip Range:
From no trip @ 50 Vdc
to
instantaneous
100. (See Figure 2.)
Disable link terminals
(N D) provided for par-
allel operation.
Voltage Buildup
Internal provision for
automatic buildup
from 6 Vac, "SoftStart"
Power Dissipation
20 watts (typical)
Publication:
9 2709 00 990
INSTRUCTIONS
VOLTAGE REGULATOR

PHYSICAL SPECIFICATIONS

Temperature:
Operating:
Storage:
Vibration:
Shock
Vac
supply
Weight

FREQUENCY COMPENSATION

The frequency compensation characteristic of
Figure 1 is used to improve system load pickup
performance by restraining voltage recovery
until frequency has also started to recover.
The regulator is shipped from the factory set at
a 47 Hz"'corner frequency" for 50 Hz systems.
For 60 Hz systems, a 57 Hz corner frequency
is achieved by removing the "50-50" external
link.

OVEREXCITATION TIME DELAY

If exciter field voltage exceeds 52 ± 2 Vdc, the
regulator automatically removes the field
current, after a time delay. The time delay is
inversely proportional to the magnitude of the
detected field over voltage condition up to 95
±5 Vdc point. Beyond 95 ±5 Vdc, the field
voltage is removed at a much faster rate. This
shutdown function may be disabled for parallel
Operation by linking terminals N and D
together.

INSTALLATION

MOUNTING

The regulator may be mounted on the gen-
erator in any convenient position. Refer to
outline drawing Figure 3. Figure 4 provides the
drilling template.
at
The ground terminal must be bonded
either to a metal ground by the mounting
screw or by means of a cable to the most
suitable earthing point available close to
the regulator.
Rev
G
FOR
AEC 42-7
9 2709 00 100
-20°C to 60°C
(-4°F to 140°F)
-40°C to 85°C
(-40°F to 185°F)
Withstands 1.3 G's at
2 to 27 Hz.; 0.036"
double amplitude at
27 to 52 Hz.; and 5
G's at 52 to 1000 Hz
Withstands up to 20
G's in each of three
mutually perpendicu-
lar axes
0.68 kg. (1.5 lbs.)
NOTE
Power Systems Group
Fax 618 654-2351
http://www.basler.com
info@basler.com

EXCITER FIELD POWER CIRCUIT

Connect regulator + wire to the brushless exciter
field F+ terminal, and the - wire to the field F-
terminal. Refer to Figure 5.
CAUTION
The DC resistance of the exciter field must
be equal to or greater than 6 ohms and less
than 100 ohms.
If the exciter field resistance is less than 6
ohms, and if the full-load field current does not
exceed the maximum continuous current rating
of the regulator (7 Adc), a resistor of sufficient
wattage must be added in series with the field to
bring the total resistance to 6 ohms.

POWER INPUT

Connect wiring as shown in Figure 5. Power for
the regulator is derived from the generator
auxiliary winding, connected to wires 3 and 4.
The operable power input range is 220-260 Vac.

SENSING INPUTS

For sensing, wires U and V are connected to the
generator phase U and phase V respectively.
Wires X and Y are connected to the opposite
ends of the U and V phase coils, or commoned
together at the neutral (star) point.

QUADRATURE DROOP INPUT

When paralleling is
required,
transformer (CT) and variable burden resistor
(rheostat) should be connected to terminals A
and B. The ratio of the CT and the maximum
value of the burden must be chosen so that at
maximum current the voltage applied to
terminals A and B does not exceed 5 Vac rms.
A suitable value of burden would be a rheostat
adjustable from 0 - 5 ohms (10 Watts) for a CT
with a 1 Aac secondary current at full load.
These terminals may either be linked or left
open when paralleling is not required.

FUSES

It is recommended that a fuse or fuses with high
interruption capability be installed per the inter-
connection diagram. A suitable fuse type would
be LittelFuse (type 3AG, rated 250 Vac, 6.3 A,
"Slo-Blo." Dimensions are 6.3 mm x 32 mm (1
¼" x ¼").
NOTE
Fuse(s) MUST be installed per the
interconnection diagram to avoid
interrupting field current directly.
First Printing
01/93
Revised
09/01
a current
Copyright
1993-2001

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Summary of Contents for Basler AEC 42-7

  • Page 1 Connect regulator + wire to the brushless exciter DESCRIPTION Temperature: field F+ terminal, and the - wire to the field F- The AEC 42-7 voltage regulator is designed for Operating: -20°C to 60°C terminal. Refer to Figure 5. use on 50/60 Hz brushless generators. The (-4°F to 140°F)
  • Page 2 The following system operation procedures oscillation or hunting be present on the to ensure it is kept clean and free from provide instructions for adjusting the AEC 42-7 generator output voltage, adjust stability accumulations of dust and moisture. It is vital to voltage regulator.
  • Page 3 Figure 2. Typical Inverse Time Delay Characteristic Curve GROUND CONNECTION AT THIS MOUNTING HOLE 4mm (0.157") 17mm (0.667") 100mm (3.928") 77mm (3.02") 20 AWG LEAD WIRE 115mm (4.528") 140mm (5.512") AEC 42-7 125mm (4.912") 33mm (1.29") Figure 3. AEC 42-7 Outlined Diagram...
  • Page 4 Figure 5 Interconnection Diagram, 480 Vac Generator Figure 6. Test Setup Diagram...

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