3D Systems DMP Flex 350 Original Instructions Manual
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3D Systems DMP Flex 350 Original Instructions Manual

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DMP Flex 350
Production printer
Facility guide
Original instructions

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Summary of Contents for 3D Systems DMP Flex 350

  • Page 1 DMP Flex 350 Production printer Facility guide Original instructions...

  • Page 2: Table Of Contents

    3.3.1 Recommended Storage Conditions 3.4 Noise Emission 3.4.1 Measurement Device 3.4.2 Measurement Positions 3.4.3 Measurement Results 3.5 DMP Flex 350 Printer (process chamber & electrical cabinet) 3.6 RPM Cart 3.7 Vacuum Pump 3.8 Blower 3.9 Process Filter (with cart) 3.10 Chiller 3.11 External Sieving Station (optional)
  • Page 3 6.2.1 Factory Connection 6.2.2 Customer Grounding Requirements 6.3 Inert Gas Requirements 6.4 Compressed Air Requirements NETWORK REQUIREMENTS 7.1 Network Interface 7.2 Antivirus 7.3 Client Workstation Requirements 7.4 3D Connect 7.4.1 Requirements 7.4.2 Configuration 3D Systems, Inc. p/n 15-D99, rev C...
  • Page 4 8.1 Inspect Exterior of Printer Crates 8.2 Before Moving the Equipment FACILITY REQUIREMENTS CHECKLIST 9.1 How to Submit 9.2 Facility Requirements Checklist - DMP Flex 350 CONTACT INFORMATION FACILITY REQUIREMENTS POSTER - COMPACT INSTALLATION FACILITY REQUIREMENTS POSTER - SPLIT INSTALLATION 3D Systems, Inc.

  • Page 5: Introduction

    Any use of an inert gas other than argon, such as nitrogen for example, is at the user’s own risk, and 3D Systems shall not be responsible in any way for the performance, safety, or part quality when a printer is used with an inert gas other than argon. If an inert gas other than argon is used, it is the user’s responsibility to ensure the combination of metal material and inert gas is...

  • Page 6: Related Documentation

    3D Systems CSE. Caution: Once the system is installed, it should not be moved without the aid of a qualified, 3D Systems CSE. 3D Systems accepts no responsibility for damage to the system by anyone other than 3D Systems CSE.

  • Page 7: Types Of Installation

    DMP Flex 350 printer. 2.1 Compact Setup A compact setup places all of the equipment in one room. With this configuration (see images below), the blower, vacuum pump and chiller are located directly behind the DMP Flex 350. All piping and connections are supplied by 3D Systems. Front view Top view 3D Systems, Inc.

  • Page 8: Split Setup

    The technical room can be located adjacent to the DMP Flex 350 system or on the floor above (or below). The maximum distance away from the DMP Flex 350 printer is 10 meters (~400 inches). It is the responsibility of the customer to provide the additional piping and cabling (both signal and power), that is required for this type of installation. For more information on these components, please refer to §4.4 Vacuum pump, §4.5 Blower and §4.7 Chiller.

  • Page 9: Equipment And Packaging

    EQUIPMENT AND PACKAGING 3.1 Equipment This section lists all of the equipment that is provided as a part of the DMP Flex 350 system. PRODUCTION PRINTER SUBMODULES • Process chamber • Electrical cabinet • Blower DMP Flex 350 • Process filter •...

  • Page 10: Measurement Positions

    The measured value does not exceed 70 dB(A). For the actions resulting in measurements > 70 dB, it is recommended to wear hearing protection. Refer to the DMP Safety Guide (p/n: 80-D0712) for more information on the appropriate PPE’s. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 11: Dmp Flex 350 Printer (Process Chamber & Electrical Cabinet)

    3.5 DMP Flex 350 Printer (process chamber & electrical cabinet) Supplied by: 3D Systems Installed by: 3D Systems A. Physical dimensions • Weight: 3940 kg (8686 lbs) • Dimensions (W x D x H): 2370 x 1775 x 2670 mm (93.3 x 69.9 x 105.12 in) •...

  • Page 12: Rpm Cart

    Installed by: 3D Systems The RPM (Removable Printer Module) cart is used to remove the RPM out of the printer or store a DMP Flex 350 print module, in case of multiple print modules. This module cannot be used to transport any other types of loads.

  • Page 13: Vacuum Pump

    5.5 kW The vacuum pump will be run via the electrical cabinet of the DMP Flex 350 printer. No transformer will be needed. An electrical connection between the electrical cabinet of the DMP Flex 350 printer and the vacuum pump will be made during installation.

  • Page 14: Blower

    B. Electrical The blower will be run via the electrical cabinet of the DMP Flex 350 printer. No transformer will be needed. An electrical connection between the electrical cabinet of the DMP Flex 350 printer and the blower will be made during installation. Cables for compact installation will be supplied by 3D Systems.

  • Page 15: Process Filter (With Cart)

    C. Mechanical connection The filter is connected to the process chamber and the blower by stainless steel pipe. The pipes for installation ship with the DMP Flex 350 system. D. Argon gas - N/A E. Compressed air The valves on the filter are controlled by the DMP Flex 350. Compressed air is delivered from the DMP system to the filter. The tubing is provided by 3D Systems. F. Cooling water - N/A G. Network connection - N/A 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 16: Chiller

    3.10 Chiller Supplied by: 3D Systems Installed by: 3D Systems The chiller is used to regulate the temperature of the laser components. A. Physical dimensions • Weight: 40 kg (88 lbs) • Dimensions (W x D x H): 377 x 521 x 650 mm (15 x 21 x 26 in) B.
  • Page 17 Max cooling power: 2.6 kW • Max pressure: 4 bar • 1” BSP connection • Ensure an overpressure protection is install. • Adhere to cooling water and additives requirements provided by 3rd party supplier. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 18: External Sieving Station (Optional)

    3.11 External Sieving Station (optional) Supplied by: 3D Systems Installed by: 3D Systems The sieving station will be used to sieve the metal powders. It’s a standalone piece which does not require any connection to the DMP Flex 350. A. Physical Dimensions •...

  • Page 19: Customer Supplied Equipment

    3.12.5 Dust Extraction System Supplied by: Customer Installed by: Customer Highly recommended 3D Systems recommends a whole room, dust extraction system to remove airborne dust out of the air any time metal powder is handled. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 20: Retractable Dust Extraction Arm

    Optical cleaning fluid ingredients: • Quality: absolute ethanol, denaturated with 4.8% isopropanol • Grade: Purum • Assay: >99.8% (based on denaturant-free substance) 3.12.9 Cooling Fluid Additives Supplied by: Customer Installed by: Customer Ensure you have the required cooling fluid additives for your facility, as mentioned in §3.9. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 21: Production Hall Requirements

    PRODUCTION HALL REQUIREMENTS 4.1 Dimensions of Assembled System - Front View 2281 mm (89.8”) 2670 mm (105.12”) 2370 mm (93.3”) 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 22: Dimensions Of Assembled System - Top View

    4.2 Dimensions of Assembled System - Top View 3665 mm (144.3”) 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 23: Minimum Workspace Specifications - Front View

    The minimum room size (W x D x H): 4170 x 6060 x 3181 mm (164.1 x 238.6 x 125.2 in). Caution: If, in the future, the DMP Flex 350 could be upgraded to a DMP Factory 350, these room dimensions no longer apply.

  • Page 24: Minimum Workspace Specifications - Top View

    4170 mm (164.1”) Note: even though the image shows 2 machines set up next to each other, the dimension above is the minimum room dimension for 1 machine. 900 mm (35.5”) 6060 mm (238.6”) 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 25: Workspace Specifications - Optional Sieving Station

    The customer may determine which side. Minimum room size: 2.3 x 2.7 x 3.3 m (90.5 x 106.3 x 130 in) Minimum room door size: 0.9 x 2.3 m (35 x 90.5 in) 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 26: Recommended Workspace

    The previous pages provide the physical dimensions of the system and the minimum room size needed to accommodate the DMP Flex 350 system. When planning the amount of space that will be dedicated to the DMP Flex 350, 3D Systems recommends that you take into consideration the additional pieces of equipment that are needed during daily operation.

  • Page 27: Floor Specifications

    10 8 ohms. As an alternative anti-static floor mats may be used. The process chamber can be anchored to the floor with anchor bolts. For more details on this, please refer to the paragraph below. Contact 3D Systems immediately if the floor in your facility is less than 152.4 mm (6 inches) thick. It may be necessary to specify a different anchor bolt for your facility. In the free-standing configuration a counterweight (p/n: 151501) must be bought from 3D Systems to counter the weight of the printer door. 4.7.1 Drill Locations for Anchor Bolts For safety reasons, the DMP Flex 350 printer should be anchored to the floor. 3D Systems provides 130 mm long bolts type MKT SZ-B 24/50. The customer is responsible for drilling the connection holes, and thus should provide proper drilling equipment.
  • Page 28 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 29: Safety Requirements In The Production Hall

    The printing process takes place under an inert argon atmosphere inside the process chamber. During the preparation, loading, and unloading, argon gas is released into the workplace. In small rooms, argon volumes exhausted into the room could be significant. Consider local exhaust units in addition to room ventilation. For more information see § 6.1 Atmosphere Requirements. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 30: Waste Disposal Area

    Using a dust extraction system to remove airborne dust out of the air any time metal powder is handled. • Using pure enthanol to wipe down the modules after each use and before transporting the RPM. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 31: Hand Tools

    An eye wash station is a unit for washing chemicals or substances that might splash into an individual’s eyes before he or she can seek further medical attention. The user needs to wash their eyes for at least 10 to 15 minutes. 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 32: Utilities And Equipment Requirements

    No lower than 20% and no higher than 80% Room air changes 4 per hour minimum Maximum: 3.2 kW (11000 BTU/hr) Heat dissipation Average: 2.4 kW ( 8200 BTU/hr) Atmospheric corrosives None; Clean Dry Air (CDA) is required 3D Systems, Inc. p/n: 15-D99, rev. C...

  • Page 33: Room Air Exhaust

    The facility must have a separate system for exhausting the air from the room. The system must exhaust the room air directly to the outside. For the exhaust system, 3D Systems recommends the use of TEFC (Totally Enclosed Fan-Cooled) motors for this application.

  • Page 34: Inert Gas Requirements

    Any use of an inert gas other than argon, such as nitrogen for example, is at the user’s own risk, and 3D Systems shall not be responsible in any way for the performance, safety, or part quality when a printer is used with an inert gas other than argon. If an inert gas other than argon is used, it is the user’s responsibility to ensure the combination of metal material and inert gas is...

  • Page 35: Compressed Air Requirements

    6.4 Compressed Air Requirements A customer supplied compressed air system must be in place before the DMP Flex 350 is installed. When installing the compressed air supply line: • The supply line must reach the DMP system + 5m. •...

  • Page 36: Network Requirements

    NETWORK REQUIREMENTS All DMP Flex 350 machines need to be connected via the LAN (company or separate production LAN) to the Machine Server computer (named DMP Server). The server should be placed at a safe and clean location (i.e. not in the production hall).

  • Page 37: Client Workstation Requirements

    • Dedicated Static IP Address • DNS Server Name • Subnet Mask • Default Gateway Addresses For more information on availability, please contact your salesperson or service provider at 3D Systems. 3D Systems, Inc. p/n: 15-D99, rev. C...
  • Page 38 Visually inspect the exterior of the crates for any damage that may have occurred during transport. • Notify 3D Systems Service immediately if anything is evident at this point. DO NOT proceed with the installation until you have discussed the damage with 3D systems.
  • Page 39 FACILITY REQUIREMENTS CHECKLIST In the sections that follow, you will find all the requirements your facility must meet before your DMP Flex 350 system can be installed. After your facility meets all these requirements, complete and sign the Facility Supply Checklist and submit it to 3D Systems Customer Support for review.
  • Page 40 You must complete and sign this form before scheduling installation. The information on this form will be used to determine the necessary time that 3D Systems personnel will need to complete the installation. In case multiple printers are to be installed, use 1 checklist for each printer.
  • Page 41 Comments Signature 3D SYSTEMS RESERVES THE RIGHT TO RECEIVE COMPENSATION FOR NONPRODUCTIVE TIME AND TRAVEL DUE TO FALSE OR INCORRECT INFORMATION ON THIS FORM. SECTION FILLED OUT BY 3D SYSTEMS Sales order number (S.O.) Printer serial number 3D Systems, Inc.
  • Page 42 333 Three D Systems Circle Rock Hill, SC 29730 USA Tel: +1 803.326.3900 Email: info@3dsystems.com www.3dsystems.com NYSE: DDD For any questions or inquiries, please contact the 3D Systems Customer Support Center at https://support.3dsystems.com/s/contactsupport. 3D Systems, Inc. p/n: 15-D99, rev. C...
  • Page 43 ▪ Option for high argon demand sites Argon cylinders ▪ Use a high volume pressure reducer ▪ Connect cylinders with auto-switching manifold to ensure constant argon supply during build Coolant Hoses ▪ Included with 3D Systems-supplied chiller ▪ 1/2" barbed hose fitting Compressed Air CHILLER...
  • Page 44 • Customer supplied/installed Argon cylinders ▪ Use a high volume pressure reducer ▪ Connect cylinders with auto-switching manifold to ensure constant argon supply during build Coolant Hoses ▪ Included with 3D Systems-supplied chiller Compressed Air ▪ 1/2" barbed hose fitting Build Room...
  • Page 45 3D Systems, Inc. 333 Three D Systems Circle Rock Hill, SC 29730 www.3dsystems.com Register Statement © 2019 by 3D Systems, Inc. All rights reserved. Specifications subject to change without notice. 3D Systems and the 3D Systems logo are registered trademarks of 3D Systems, Inc. Copyright © 3D Systems, Inc. All rights reserved.

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