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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ
AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND
OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death if you do not follow recommendations.
signals a hazard that may cause minor to moderate injury if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information and Note: to emphasize general
information worthy of special attention.
•
Always Know Your Winch. Take time to fullyreadtheInstructionsand/orOperationsGuide,and/orBasicGuidetoWinchingTechniques,inorderto understand your winch and its operations.
•
Never work under vehicle before properly securing vehicle.
•
Always use appropriate and adequate care in lifting components into place.
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Never work under vehicle before properly securing vehicle.
•
Always use appropriate and adequate care in lifting components into place.
•
Never use a jack to support the vehicle.
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Always use jack stands in pairs to support the vehicle.
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Always use jacks or jack stands only on a hard, stable, and level surface.
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Never exceed the rated capacity of a jack or jack stands.
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Always verify that the parking brake is set ,the transmission is in park(automatic)or reverse(manual)and the rear wheels are blocked before working on vehicle.
•
Never work under vehicle before properly securing vehicle.
•
Always use appropriate and adequate care in lifting components into place.
•
Always ensure components will remain secure during installation and operation.
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Always tighten all nuts and bolts securely, per the installation and operation.
•
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
•
Always replace all worn or damaged parts before operating.
•
Never operate this WARN product with damaged or missing parts.
•
Always use extreme caution when drilling on any vehicle .Make sure that all fuellines ,brakelines, electrical wires, and other objects are not punctured or damaged when/ if drilling on the vehicle.
Thoroughly inspect the area to be drilled(on both sides of material)prior to drilling and relocate any objects that maybe damaged. Failure to inspect the area to be drilled may result in vehicle damage,
electrical shock ,fire or personal injury.
•
Always use extreme caution when cutting and trimming during fitting.
•
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
•
Always remove jewelry and wear eye protection.
•
Never lean over battery while making connections.
•
Never route electrical cables across any sharp edge, through or near moving parts, near parts that become hot.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: 1-503-722-3005
©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
Ascent-XP Front Bumper
Application: 2017-20 Ford SD F250/F350
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
Read installation and operating instructions thoroughly.
Part Number: 107290
1
CAUTION
107289A0
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Table of Contents
Related Manuals for Warn Ascent-XP
Summary of Contents for Warn Ascent-XP
- Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
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Page 2: Table Of Contents
(N.m) lb-ft (N.m) 1/4" (11) 5/16" (23) (4.5) 3/8" (40) (7.5) 7/16” (66) (18) 1/2" (100) (37) 9/16” (144) 5/8" (200) 3/4” (364) ©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 107289A0... -
Page 3: Parts List
¼” Lock Washer 100511 ¼”-20 Hex Nut 100601 ½-13 x 1.75 Hex head bolt 4.10 100604 ½” Lock washer 4.11 100606 ½” Flat washer ©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 107225A0... -
Page 4: Installation
I N S T A L L A T I O N I N S T R U C T I O N S Use a body pry tool to remove the plastic covers around the tow hooks to access the bolts behind them. Use an 18mm socket to remove the four (4) bolts on each side of the bumper. - Page 5 I N S T A L L A T I O N I N S T R U C T I O N S Use an 18mm socket to remove the four (4) bolts holding the tow hooks onto the frame. Remove the tow hooks from both sides of the truck.
- Page 6 I N S T A L L A T I O N I N S T R U C T I O N S Place the provided nut plate (22357) into the frame for later install. (Fig 5.) Figure 5 Use the provided ¼”...
- Page 7 I N S T A L L A T I O N I N S T R U C T I O N S Install the two light boxes (94888 and 94889) into the bumper on the RH and LH side, respectively. Use the provided #10-24 Bolts, flat and lock with nuts to attach them to the bumper and tighten them with 10mm socket wrench and 3mm allen wrench (50255-HW).
- Page 8 I N S T A L L A T I O N I N S T R U C T I O N S If equipped, remove the rubber air dam from the OEM bumper using a body pry tool. Once removed, relocate it to your new Warn bumper using the built-in tabs located along the top deck of the bumper.
- Page 9 I N S T A L L A T I O N I N S T R U C T I O N S With assistance, place the bumper on the truck and use the provided ½” bolts with flat and lock washers to fasten the bumper to the frame with the already installed nut plates.
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Page 10: Maintenance/Care
I N S T A L L A T I O N I N S T R U C T I O N S M A I N T E N A N C E / C A R E Inspect all parts on the winch, winch mount, and related hardware prior to each use.
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