Warn 100918 Installation Instructions Manual

Warn 100918 Installation Instructions Manual

Ford super duty ascent front bumper

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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
• Always take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the
vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during fitting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: 1-503-722-3005
©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
Application: 2017 Ford Super Duty
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
Read installation and operating instructions thoroughly.
Ascent Front Bumper
Part Number: 100918
1
CAUTION
97933B1

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Summary of Contents for Warn 100918

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2 • Never attach tow bars directly to the bumper. Damage to bumper may occur. WARN bumpers are not designed to be used for flat towing. Consult with the manufacturer of your tow bar system for the proper vehicle tow bar brackets..
  • Page 3 CPSCR-7/16-14 x 1-1/4-Hex Head-Gr 5-Pl 4 7676 WSHR-7/16-Type A Plain Wide 2146 WSHR-7/16-Helical Reg Spring Lock-Zn 4 2583 Nut-7/16-14-Hex-Gr 2-Zn 91541 CPSCR-SHCS-10-24X1-STNLS 100661 9/16 LOCKING PLUG 96329 10-24NUT PANEL 97933B1 ©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4 Unclip the connector from the frame rail and move aside. Unplug Unplug fog lamp harness connector located on the driver’s Figure 2 side frame rail. Unplug Figure 3 97933B1 ©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 • Always use assistance when moving or lifting heavy parts. With assistance, remove stock bumper. Figure 5 10. Remove the eight tow hook bolts. 11. Remove tow hooks. Figure 6 97933B1 ©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 For the two lower holes, use 7/16-14 X 2” bolts, washers, lock washers and nuts to fasten bumper to frame brackets. Refer to exploded view on page 3. Repeat for other side. Figure 12 97933B1 ©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7 Check all cables prior to use. Replace cables that look worn or frayed. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely. 97933B1 ©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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