Leadshine Technology CS-D1008E User Manual

Leadshine Technology CS-D1008E User Manual

Closed loop stepper drive

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CS-D1008E
Closed Loop Stepper Drive
User Manual
Revision 1.0
©2020 Leadshine Technology Co., Ltd.
Address: 15-20/F, Block B, Nanshan I Valley, No.3185, Shahe West Road, Nanshan District,
Shenzhen, Guangdong, 518055, China
Tel: (86)755-26409254
Fax: (86)755-26402718
Web:
www.leadshine.com
Sales:
sales@leadshine.com
Support:
tech@leadshine.com

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Summary of Contents for Leadshine Technology CS-D1008E

  • Page 1 CS-D1008E Closed Loop Stepper Drive User Manual Revision 1.0 ©2020 Leadshine Technology Co., Ltd. Address: 15-20/F, Block B, Nanshan I Valley, No.3185, Shahe West Road, Nanshan District, Shenzhen, Guangdong, 518055, China Tel: (86)755-26409254 Fax: (86)755-26402718 Web: www.leadshine.com Sales: sales@leadshine.com Support:...
  • Page 2 CS-D1008E Closed Loop Stepper Drive User Manual Notice Read this manual carefully before any assembling and using. Incorrect handling of products in this manual can result in injury and damage to persons and machinery. Strictly adhere to the technical information regarding installation requirements.
  • Page 3: Table Of Contents

    CS-D1008E Closed Loop Stepper Drive User Manual Table of Content 1. Introduction..................................1 1.1 Features...................................1 1.2 Applications................................1 2. Specifications...................................2 2.1 Electrical Specifications............................2 2.2 Environment................................2 2.3 Mechanical Specifications............................3 2.4 Heat Dissipation..............................3 3. Connections and LED Indication..........................4 3.1 Connector P1 – Control Signals Connector......................4 3.1.1 Pin Assignments of P1..........................4...
  • Page 4 8. Sequence Chart of Control Signals..........................12 9. Fault Protections................................12 10. Software Configuration..............................13 11. Accessories................................... 13 12. Troubleshooting................................14 13. Warranty..................................16 Appendix A. Leadshine CS-D1008E Compatible Stepper Motors................17 Appendix B. Leadshine CS-D1008E Compatible Power Supplies................18 Appendix C. Powering a Third-Party Motor with CS-D1008E................18...
  • Page 5: Introduction

    CS-D1008E Closed Loop Stepper Drive User Manual 1. Introduction Leadshine CS-D1008E is a closed loop stepper drive designed to solve the loss of step problem in open loop stepper control systems, thus increase system reliability at minimal cost increase. It implements advanced control algorithm of Leadshine based on its tens of years’...
  • Page 6: Specifications

    CS-D1008E Closed Loop Stepper Drive User Manual 2. Specifications 2.1 Electrical Specifications Parameters Typical Unit Output Current (peak) 30 - 90 Operating Voltage 20 - 70 Logic signal current Pulse input frequency (5V @ 50% dutycycle) Pulse input frequency (24V @ 50% dutycycle) 1μS @ 5V,...
  • Page 7: Mechanical Specifications

    It is recommended to mount the drive vertically to maximize heat dissipation. Mount a cooling fan nearby if  necessary. If multiple CS-D1008E drives are installed, it is suggested to keep a minimal 30mm (1.2 inches) between two of  them.
  • Page 8: Connections And Led Indication

    CS-D1008E Closed Loop Stepper Drive User Manual 3. Connections and LED Indication A CS-D1008E closed loop stepper drive has 5 connection blocks from P1 to P5 (see figure 2). Figure 2: CS-D1008E connectors 3.1 Connector P1 – Control Signals Connector 3.1.1 Pin Assignments of P1...
  • Page 9: Connection Of Control Signals

    3.1.2 Connection of Control Signals The CS-D1008E can accept differential and single-ended control signal inputs (open-collector and PNP output). A CS-D1008E has 3 optically isolated control inputs, PUL, DIR, and ENA. Refer to the following two figures for connections of open-collector and PNP signals.
  • Page 10: Connection Of In-Position And Alarm

    CS-D1008E Closed Loop Stepper Drive User Manual 3.2.2 Connection of In-position and Alarm  In Position In-position signals is set by SW8, can be sent out when the targeted position is in the “Target” range (see parameter Distance to Send "In position" Output Signal in software manual) to external devices such as relays, motion controllers, PLCs, IO boards, etc.
  • Page 11: Connector P3 - Encoder Connector

    CS-D1008E Closed Loop Stepper Drive User Manual Figure 5: Brake Output Connection 3.3 Connector P3 - Encoder Connector The P3 connector in Figure 2 is for encoder signal connection. Refer to the following table for details. Drive Pin Name Description...
  • Page 12: Connector P5 - Tuning Port

    The P5 connector in Figure 2 is a RS232 communication port for PC connection. Refer to the following pin definitions. CS-D1008E has a tuning port with RS232 to modify the drive parameters, it is just used to modify parameter, not for equipment control because neither precision nor stability is sufficient.
  • Page 13: Regulated Or Unregulated Power Supply

    5.1 Regulated or Unregulated Power Supply The CS-D1008E can power medium and large size stepping motors (frame size from NEMA 23 to 34). To get good driving performances, it is important to select supply voltage and output current properly. Generally speaking, supply voltage determines the high speed performance of the motor, while output current determines the output torque of the driven motor (particularly at lower speed).
  • Page 14: S2 - Dip Switch Configurations

    Pulse mode Control mode Figure 6: DIP switches 6.2.1 Micro Step (SW1-SW4) Each CS-D1008E has 15 microstep settings which can be configured through DIP switches SW1, SW2, SW3 and SW4. See the following table for detail. Micro step Pulses/Rev. (for 1.8°motor)
  • Page 15: Mode Setting (Sw5 - Sw8)

    In-position or Brake In-position Brake Remark: CS-D1008E supports open-loop mode, which can be used when the encoder is damaged or judging whether the value of the position loop gain is wrong; 6.3 S3 - Selector Switch Configurations The 1-bit selector is located on the top (S3 in figure 2), used to configure the voltage of control signals. For safety reasons, the factory setting is 24 V.
  • Page 16: Sequence Chart Of Control Signals

    CS-D1008E Closed Loop Stepper Drive User Manual 8. Sequence Chart of Control Signals In order to avoid some fault operations and deviations, PUL, DIR and ENA should abide by some rules, shown as following diagram: Figure 8: Sequence chart of control signals Remark: (1) t1: ENA must be ahead of DIR by at least 500ms.
  • Page 17: Software Configuration

    10. Software Configuration The CS-D1008E is designed for simple setup and implementation. For most applications, no software configuration or tuning is needed especially when driving Leadshine stepper motors with encoders (see Appendix A). If you want to do fine tuning or custom configurations such as micro-step, current percentage change…, you can use Leadshine’s free...
  • Page 18: Troubleshooting

    CS-D1008E Closed Loop Stepper Drive User Manual 12. Troubleshooting If your drive does not operate properly, the first step is to identify whether the problem is electrical or mechanical in nature. The next step is to isolate the system component that is causing the problem. As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently.
  • Page 19 CS-D1008E Closed Loop Stepper Drive User Manual Choose another power supply with lager Current setting is too small power or increase the output current of drive Motor is undersized for the application Choose another motor with higher torque Motor stalls during acceleration...
  • Page 20: Warranty

    Twelve Month Warranty Leadshine Technology Co., Ltd. warrants its products against defects in materials and workmanship for a period of 12 months from shipment out of factory. During the warranty period, Leadshine will either, at its option, repair or replace products which proved to be defective.
  • Page 21: Appendix A. Leadshine Cs-D1008E Compatible Stepper Motors

    CS-D1008E Closed Loop Stepper Drive User Manual Appendix A. Leadshine CS-D1008E Compatible Stepper Motors The following Leadshine stepper motors with 1000-line encoders have been tested working with the CS-D1008E closed loop stepper drive. Frame Size Torque Length Model Series Notes (NEMA) (N.m / Oz-In)
  • Page 22: Appendix B. Leadshine Cs-D1008E Compatible Power Supplies

    Confirm both encoder and power cables are connected properly and tightly secured. o Power off the drive then swap the A+ and A- motor connections to the CS-D1008E drive. The reason is the definitions of your Motor A+ and A- are different from those marked on CS-D1008E motor connection pins (P4 of Figure 2).

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