Related Manuals for Honeywell 5000TC Series
Summary of Contents for Honeywell 5000TC Series
- Page 1 Series 5000TC Toroidal (Electrodeless) Conductivity Sensors Operation and Maintenance Manual www.honeywell.nt-rt.ru...
- Page 2 Астана +7(7172)727-132, Волгоград (844)278-03-48, Воронеж (473)204-51-73, Екатеринбург (343)384-55-89, Казань (843)206-01-48, Краснодар (861)203-40-90, Красноярск (391)204-63-61, Москва (495)268-04-70, Нижний Новгород (831)429-08-12, Новосибирск (383)227-86-73, Ростов-на-Дону (863)308-18-15, Самара (846)206-03-16, Санкт-Петербург (812)309-46-40, Саратов (845)249-38-78, Уфа (347)229-48-12 Единый адрес: hwn@nt-rt.ru www.honeywell.nt-rt.ru 4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance...
- Page 3 Series 5000TC Toroidal (electrodeless) Conductivity Sensors Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.
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Page 4: Table Of Contents
Contents Contents INTRODUCTION....................1 Description............................1 SPECIFICATIONS AND MODEL SELECTION GUIDE .........3 Specifications..........................3 2.1.1 Sensors.............................3 2.1.2 Insertion/Removal Mounting Type*..................3 2.1.3 Basic Mounting Types......................4 Model Selection Guide ........................5 INSTALLATION OF MOUNTING TYPES ..............7 Overview............................7 Location Requirements ........................7 Basic Mounting Types ........................7 Insertion/Removal Sensors Mounting Types................12 SENSOR/INTERCONNECT CABLE TERMINATION..........19 TROUBLESHOOTING..................23 Overview............................23... - Page 5 Series 5000TC Toroidal (electrodeless) Conductivity Sensors Tables Table 3-1 Mounting Procedure ........................7 Table 3-2 Union Mount Procedure.......................9 Table 3-3 Sanitary Flange Procedure ......................11 Table 3-4 Procedure for Fastening Sensor to Extractor Shaft..............13 Table 3-5 Procedure for Setting Sensor Insertion Depth ................14 Table 3-6 Procedure for Installing Hardware into Process Pipe/Vessel ............16 Table 3-7 Procedure for Installing Sensor into Hardware Assembly............16 Table 3-8 Procedure for Inserting Sensor into Pressurized Process ............17...
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Page 6: Introduction
Convertible Style -- The convertible style sensor can be directly fastened to the end of a pipe for immersion mounting or, by using the Honeywell union-mount adapter, it can be mounted into any standard 2-inch NPT fitting (tee, weldolet, pipe saddle, etc.). The convertible style sensor can also be insertion mounted into a 2-inch ball valve assembly. -
Page 7: Specifications And Model Selection Guide
Specifications and Model Selection Guide 2. Specifications and Model Selection Guide Specifications 2.1.1 Sensors Wetted Materials......Polypropylene, PVDF, or PEEK Operating Temp. Range .... -10 °C to 125 °C (14 °F to 257 °F) Maximum Flow Rate ....10 ft. (3 m) per second Measuring Range....... -
Page 8: Basic Mounting Types
2.1.3 Basic Mounting Types Figure 2-1 HW Sensor and Mounting Hardware Combinations* *Ratings for the above Honeywell sensor and mounting hardware combinations are based upon water service. More severe service may require a correction factor. Sanitary mounting hardware ratings are for 51451248-001 hardware using the 51451257-001 heavy duty sanitary clamp. -
Page 9: Model Selection Guide
Issue 1 Instructions Make one selection from Table I through IV A dot ( ) denotes unrestricted availability. 5000TC Series Offers: Toroidal (Electrodeless) Conductivity Sensor with 1/2" Nominal Diameter Bore Mounting Types: Immersion Mount with Pipe and Junction Box Union Mount with Optional Pipe Tee... - Page 10 Series 5000TC Toroidal (electrodeless) Conductivity Sensors ACCESSORIES 51451255-001 6-Conductor Interconnect Cable 51451256-001 6-Conductor Junction Box (comes standard with immersion hardware) 51451257-001 Spare Sanitary Clamp (standard with option 31 from Table I) 51451258-001 Spare Special Cap (standard with option 31 from Table I) 51451259-001 Spare Sanitary Gasket (standard with option 31 from Table I) RESTRICTIONS...
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Page 11: Installation Of Mounting Types
When indirectly wiring the sensor to the instrument with interconnect cable and a junction box, use only Honeywell cable part number 51451255-001. If a different cable is used, it must have equivalent construction: five conductors and two separate isolated shields -- one shielding the signal, and one shielding the overall cable. -
Page 12: Figure 3-1 Immersion Mounting Details
Before mounting the sensor/hardware assembly into the process, calibrate the measurement system with conductivity reference solution using the procedure in the instrument instruction manual. This completes the sensor mounting using the special Honeywell immersion mounting. Figure 3-1 Immersion Mounting Details... -
Page 13: Table 3-2 Union Mount Procedure
Carefully tighten the threaded connection to prevent leaks. Figure 3-2 and Figure 3-3 respectively show pipe tee and flange mounting details. Route the sensor cable through the cord grip of the Honeywell union-mount adapter, and tighten the sensor into the adapter’s flanged piece. -
Page 14: Figure 3-2 Tee Mounting Details
Series 5000TC Toroidal (electrodeless) Conductivity Sensors Figure 3-2 Tee Mounting Details Figure 3-3 Flange Mounting Details Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/00... -
Page 15: Table 3-3 Sanitary Flange Procedure
CAUTION Steam sterilization is not recommended for cleaning the Honeywell sanitary style electrodeless conductivity sensor. This completes the sensor mounting using a sanitary clamp-type tee or ferrule and a heavy duty clamp. -
Page 16: Insertion/Removal Sensors Mounting Types
Series 5000TC Toroidal (electrodeless) Conductivity Sensors Figure 3-4 Sanitary (CIP) Flange Mounting Details Insertion/Removal Sensors Mounting Types Location Requirements Mount the sensor vertically with electrodes pointing downward. If the sensor must be installed on an angle, it should be at least 15° above horizontal. Other mounting angles may cause erratic measurement readings. Mounting When following the instructions in this section, refer to Figure 3-5 or Figure 3-6. -
Page 17: Table 3-4 Procedure For Fastening Sensor To Extractor Shaft
Installation of Immersion, Sanitary or Union Mounting Fastening Sensor to Extractor Shaft Table 3-4 Procedure for Fastening Sensor to Extractor Shaft Step Action Remove the extractor shaft from the insertion hardware assembly by unscrewing the retaining cap (item G) and then the lock ring (item F). Disregard the small, plastic cylindrical spacer that is tie-wrapped to the insertion hardware assembly. -
Page 18: Table 3-5 Procedure For Setting Sensor Insertion Depth
Series 5000TC Toroidal (electrodeless) Conductivity Sensors Setting Sensor Insertion Depth The sensor insertion depth is the distance that the sensor electrodes extend beyond the threaded end of the insertion hardware assembly. The sensor insertion depth, shown in Figure 3-5 or Figure 3-6, is factory set to the maximum distance of: •... -
Page 19: Figure 3-6 Insertion/Removal Mounting Details For Toroidal Sensors
Installation of Immersion, Sanitary or Union Mounting Figure 3-6 Insertion/Removal Mounting Details for Toroidal Sensors 4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance... -
Page 20: Table 3-6 Procedure For Installing Hardware Into Process Pipe/Vessel
Series 5000TC Toroidal (electrodeless) Conductivity Sensors Installing Hardware into Process Pipe/Vessel Mount the insertion hardware assembly into a portion of the process pipe or vessel where air cannot be trapped and subsequently contact the toroidal sensors. Table 3-6 Procedure for Installing Hardware into Process Pipe/Vessel Step Action Install a 2-inch NPT female fitting (tee or flange) into the process pipe or vessel. -
Page 21: Table 3-8 Procedure For Inserting Sensor Into Pressurized Process
Installation of Immersion, Sanitary or Union Mounting Insertion into Pressurized Process After mounting the insertion hardware assembly, calibrating the sensor with the transmitter and installing the sensor into the hardware, the sensor may be inserted into the pressurized process. WARNING Inserting a sensor into a pressurized process may be dangerous. -
Page 22: Table 3-9 Procedure For Extracting Sensor From Pressurized Process
Series 5000TC Toroidal (electrodeless) Conductivity Sensors Extraction from Pressurized Process WARNING Extracting a sensor from a pressurized process may be dangerous. Do not stand directly behind the assembly when removing the retaining cap (item G) to extract the sensor. It is recommended to reduce the process pressure to below 10 psi before extracting the sensor. -
Page 23: Sensor/Interconnect Cable Termination
In either case, it may be necessary to shorten the integral sensor cable during installation. Interconnect Cable Details The Honeywell interconnect cable (part number 51451255-001) is provided with unfinished ends since it often needs to be shortened during installation. The 51451255-001 cable is identical to the integral sensor cable except that it has unfinished ends. -
Page 24: Table 4-1 Termination Procedure For All Applications Except Ce
Series 5000TC Toroidal (electrodeless) Conductivity Sensors Standard Termination Procedure (for all applications except CE) CAUTION Use this standard termination procedure to terminate the sensor or interconnect cable unless the measuring instrument has the European community “CE” label. In this case, the CE termination procedure must be used. -
Page 25: Table 4-2 Termination Procedure For Ce-Only Applications
Sensor/Interconnect Cable Termination CE Termination Procedure (For CE-only Applications) CAUTION When the measuring instrument has the European community “CE” label, this CE termination procedure must be used. If there is no “CE” label on the instrument, use the standard termination procedure. Table 4-2 Termination Procedure for CE-only Applications Step Action... - Page 26 Series 5000TC Toroidal (electrodeless) Conductivity Sensors Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/00...
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Page 27: Troubleshooting
If any one of the resistance checks in the previous steps is not correct, the sensor is probably defective. Refer to the Honeywell warranty/replacement plan on page ii for details on sensor replacement. If the resistance checks are correct, the sensor may still be defective. In this case, more extensive troubleshooting is required. -
Page 28: Maintenance
Maintenance 6. Maintenance Recommended Cleaning Procedure The sensor must be kept reasonably clean to maintain measurement accuracy. The time period between cleanings (days, weeks, etc.) is affected by the characteristics of the process solution and can only be determined by operating experience. For example, a sensor operating in wastewater that contains oil and/or grease may require more frequent cleaning. - Page 29 По вопросам продаж и поддержки обращайтесь: Астана +7(7172)727-132, Волгоград (844)278-03-48, Воронеж (473)204-51-73, Екатеринбург (343)384-55-89, Казань (843)206-01-48, Краснодар (861)203-40-90, Красноярск (391)204-63-61, Москва (495)268-04-70, Нижний Новгород (831)429-08-12, Новосибирск (383)227-86-73, Ростов-на-Дону (863)308-18-15, Самара (846)206-03-16, Санкт-Петербург (812)309-46-40, Саратов (845)249-38-78, Уфа (347)229-48-12 Единый адрес: hwn@nt-rt.ru www.honeywell.nt-rt.ru...