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FasTest FI Series User Manual

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Summary of Contents for FasTest FI Series

  • Page 2: Table Of Contents

    INTRODUCTION Copyright This manual remains the copyrighted property of Fastest, Inc. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission.

  • Page 3: Overview

    FI Series User Manual OVERVIEW 7KH ), 6HULHV GHOLYHUV IDVW OHDN IUHH FRQQHFWLRQV IRU YDFXXP DQG SUHVVXUH WHVWLQJ ÀXLG ¿OOLQJ RU ÀXVKLQJ DSSOLFDWLRQV The connector seals internally to smooth tubes or threaded ports of many materials. Compressed air activates the...
  • Page 4 FI Series User Manual SPECIFICATIONS SURE SEAL™ Operating Pressure Vacuum to 120 psi (8 bar) SSR (max 100 mA load) &RQQHFWLRQ 3UR¿OH Internal Tubes, Bores and Threads Analog (0-10V) 7HUPLQDWLRQ 3UR¿OH )HPDOH ´ 81) 0; 137%633 ´ WR ò´ Mounting Port )HPDOH ´...

  • Page 5: Installation And Operating Instructions

    FI Series User Manual INSTALLATION AND OPERATING INSTRUCTIONS Standard and Sure Seal™ versions: read and understand each of the following procedures before operating the connector. (F) Stroke Limiter 1. Installation of New Seals 2. Mounting the Connector 3. Attachment of Pilot Pressure and Test Media Supply Lines (G) Housing 4.
  • Page 6 Failure to comply may result in harm. Figure 5. Attachment of Lines 4. Connection Operation FasTest recommends that both the FI connector and the test piece are secured by mechanical devices before proceeding with the following sequence: $FWLYDWH WKH FRQQHFWRU WHVWLQJ VHTXHQFH DV VKRZQ EHORZ Insert &...
  • Page 7 FI Series User Manual 5. SURE SEAL™ WIRING Pinout/Standard M8 Cables Pin Number Wire Color Description BROWN 24 VDC WHITE CALIBRATION BLUE GROUND BLACK GREY SSR CONTROL A PINK SSR CONTROL B Figure 6B. CV04 SSR Pinout Figure 6A. Solid State Relay Application Electrical Diagram...

  • Page 8: Maintenance And Care

    6. Replacing Main Seal 6.1. If replacing seals only, inspect washers for warping, corrosion, or excessive wear. 6.2. Replace complete FasTest main seal set if washers are warped, corroded, or worn. 6.3. Always replace the retaining ring when changing the main seal.
  • Page 9 FI Series User Manual 7. Replacing Internal Seals on a Standard Connector 7.1. Remove retaining ring, main seal set, and spacer. 7.2. Slide the housing forward until the stroke limiter (F) is engaged. 7.3. Use a small pick to remove the snap/retaining ring. See Figure 8.
  • Page 10 FI Series User Manual CHART 2: Connector Sealing Range FI Body No. of FIS Seal Set Sealing Range Flow Ø (in) SIzes Seals FIS0101 .330 - .394 FI01 FIS01-1/8NPT 1/8 NPT FIS111 .394 - .472 FIS112 .472 - .551 FIS113 .551 - .630...
  • Page 11 FI Series User Manual SURE SEAL™ OVERVIEW The FI Connector comes in two versions: solid-state relay output (CV04SSR) and analog output (CV04ANA). Both allow monitoring of the actuator position to ensure a good seal and provide visual feedback to the operator.
  • Page 12 FI Series User Manual SURE SEAL™ CALIBRATION - DISCRETE (SSR) The connector has two calibration procedures, single point and dual SRLQW WKDW SURYLGH ÀH[LELOLW\ IRU GL HUHQW DSSOLFDWLRQV 9.1. Calibration Process 1 – “Single Point Cali- bration” 6LQJOH 3RLQW FDOLEUDWLRQ LV RSWLPL]HG IRU TXLFN calibration and users that only need to know the connector actuated to a certain point, e.g.

  • Page 13: Sure Seal™ Calibration

    FI Series User Manual SURE SEAL™ - DISCRETE (SSR) 9.2 Calibration Process 2 – “Dual Point Calibration” 3URFHVV  LV IRU DSSOLFDWLRQV WKDW UHTXLUH JUHDWHU FRQWURO DQG UHFRJQLWLRQ RI RYHUWUDYHO FRQGLWLRQV e.g. automated leak testing and pick-n-place applications. Note: during calibration, the SSR output will mirror the LED indicator.

  • Page 14: 10. Seal Life™ Calibration

    FI Series User Manual SEAL LIFE™ CALIBRATION - DISCRETE (SSR) 10. Seal Life™ Calibration Seal Life™ allows a secondary overtravel limit to be set. As the seal wears, the piston travel will increase even for a test piece of the same size. The Sure Seal™ calibration can be repeated as the seal wears to account for this.

  • Page 15: Sure Seal™ Wiring Diagrams

    FI Series User Manual SURE SEAL™ WIRING DIAGRAM Output Model Operation Timing Chart Wiring Diagram 6SHFL¿FDWLRQV Number Connector Connected Solid State xxxCV04SSR Status SSR as NPN Relay Not Connected SSR as PNP Analog xxxCV04ANA *7(. $8720$7,21  'LPHQVLRQ 'ULYH 6XLWH  /DNH )RUHVW &$ ...

  • Page 16: Troubleshooting

    FasTest Inc. warrants its products against defects in workmanship and materials for 12 months from the date of sale by FasTest Inc. or its authorized distributor. This warranty is void if the product is misused, tampered with or used in a manner that is contrary to FasTest Inc.’s written recommendations and/or instructions.
  • Page 17 FI Series User Manual NOTES *7(. $8720$7,21  'LPHQVLRQ 'ULYH 6XLWH  /DNH )RUHVW &$  3KRQH   ZZZJWHNDXWRPDWLRQFRP...