Lincoln Electric VRTEX 360 Service Manual
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Lincoln Electric VRTEX 360 Service Manual

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Safety Depends on You
Lincoln equipment is designed
and built with safety in mind.
However, your overall safety can
be increased by proper installa-
tion ... and thoughtful operation
on your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
NOTICE
The
is a virtu-
VRTEX
TM
360
al reality arc welding
training machine only
and NOT a real arc
welder.
When welding
with arc welding equip-
ment, be aware of all
standard safety practices
associated with arc weld-
ing. Some standard warn-
ings are included in this
manual.
Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.VRTEX360.com
All manuals and user guides at all-guides.com
VRTEX
For use with machine code number:
SERVICE MANUAL
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
™
360
AD1332-1
AD1332-2
Copyright © Lincoln Global Inc.
SVM200-A
April, 2010

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  • Page 1 All manuals and user guides at all-guides.com SVM200-A April, 2010 ™ VRTEX For use with machine code number: AD1332-1 AD1332-2 Safety Depends on You Lincoln equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installa- tion ...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PER- FORMED ONLY BY QUALIFIED INDIVIDUALS.
  • Page 4 All manuals and user guides at all-guides.com SAFETY ARC RAYS can burn. ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits 4.a. Use a shield with the proper filter and cover are electrically “hot” when the welder is on. plates to protect your eyes from sparks and Do not touch these “hot”...
  • Page 5 All manuals and user guides at all-guides.com SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
  • Page 6 All manuals and user guides at all-guides.com SAFETY PRÉCAUTIONS DE SÛRETÉ 6. Eloigner les matériaux inflammables ou les recouvrir afin de Pour votre propre protection lire et observer toutes les instructions prévenir tout risque d’incendie dû aux étincelles. et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté...
  • Page 7 All manuals and user guides at all-guides.com SAFETY WARNINGS Do not place objects on the Table Arm or Weld Machine. Handle the Face Mounted Display (FMD) integrated helmet with care. When not in use, the Helmet should be placed some- where where it will not fall down or be harmed.
  • Page 8 Recycling and reclamation of used electrical and electronic equipment is important to many nations and localities. Lincoln Electric provides information to assist in the recycling of welding equipment. This parts list contains a “WEEE” column. The WEEE column describes potential recyclable materials. Materials that require selective treatment, according to national regulations, are also identified in the WEEE column.
  • Page 9 All manuals and user guides at all-guides.com - MASTER TABLE OF CONTENTS FOR ALL SECTIONS - RETURN TO MAIN INDEX Page Safety ................i-vi Installation .

  • Page 10: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS - INSTALLATION SECTION Installation......................Section A Graphic Symbols ........................A-2 Technical Specifications .......................A-3 Safety............................A-4 Location ..........................A-4 Environmental Area ......................A-4 Stacking/Tilting/Lifting ......................A-4 High Frequency Interference Protection ................A-4 General Description......................A-5 Design Features ........................A-5 Hardware Uncrating & Set-up ..................A-5/A-8 VRTEX...

  • Page 11: Installation

    All manuals and user guides at all-guides.com INSTALLATION GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL INPUT POWER INPUT VOLTAGE INPUT CURRENT PROTECTIVE GROUND WARNING or CAUTION CIRCUIT BREAKER Documentation must be con- sulted in all cases where this symbol is displayed.

  • Page 12: Technical Specifications

    All manuals and user guides at all-guides.com INSTALLATION AD1332-1 (STD. FREQ.) / AD1332-2 (ALT. FREQ.) TECHNICAL SPECIFICATIONS: VRTEX ™ ™ 360 - VIRTUAL REALITY WELDING TRAINER INPUT MAKE/MODEL DESCRIPTION INPUT VOLTAGE INPUT CURRENT +/- 10% (MAX.) AD1332-1 Standard Frequency 115-230 VAC (50-60 HZ) 4A-2A Single Phase AD1332-2 Alternate Frequency...

  • Page 13: Environmental Area

    All manuals and user guides at all-guides.com INSTALLATION READ ENTIRE INSTALLATION SECTION BEFORE TILTING Place the VRTEX 360 directly on a secure, level sur- STARTING INSTALLATION. face. Safety Precautions WARNING LIFTING 360 is required, use two straps, each • Only qualified personnel should per- If lifting the VRTEX ELECTRIC SHOCK can kill.

  • Page 14: General Description

    If multiple units are required to operate together a o Weights unique frequency transmitter can be installed during the manufacturing process at Lincoln Electric to reduce potential interference between systems. AD1332-1 HARDWARE UNCRATING: systems have a standard frequency source installed.
  • Page 15 All manuals and user guides at all-guides.com INSTALLATION 8. Remove the monitor from the back of the machine. FRONT (upper) FRONT (lower) BOLTS 3. Remove the six 3/8” bolts (three on each side) from the bottom of the crate assembly. 9.
  • Page 16 All manuals and user guides at all-guides.com INSTALLATION 4. Obtain the three post collar pins from the factory packaging of the VRTEX 360. Swing Arm Post Table T Pin Collar Pins 14. Insert the input supply power cord into the back of 5.
  • Page 17 All manuals and user guides at all-guides.com INSTALLATION 9. Carefully slide swing-arm onto post with the letters (on the collar) “ABC” up and the grey cable located TRACKING SYSTEM FUNDAMENTALS: on the bottom of the swing arm assembly. The magnetic tracking system is composed of the following: 10.
  • Page 18 All manuals and user guides at all-guides.com NOTES VRTEX...
  • Page 19 All manuals and user guides at all-guides.com TABLE OF CONTENTS - OPERATION SECTION Operation ............. B-1 Product Description ....................B-2 User Interface Overview ..................B-3 Hardware Specifications .................B-4/B-5...

  • Page 20: Operation

    All manuals and user guides at all-guides.com OPERATION PRODUCT DESCRIPTION The VRTEX 360 is a virtual reality arc welding train- Access panels are not to be removed except by quali- ing machine only and NOT a real arc welding machine. fied service personnel due to risk of electric shock Please be aware of all standard safety practices asso- from accessible live parts.

  • Page 21: User Interface Overview

    All manuals and user guides at all-guides.com OPERATION 10. The key switch is located on the lower right of the control panel. When the system is in the login USER INTERFACE OVERVIEW The VRTEX 360 is a virtual reality arc welding train- screen the instructor may insert a key (shipped er.
  • Page 22 All manuals and user guides at all-guides.com OPERATION HARDWARE SPECIFICS: In order to strike an arc with the VR SMAW device, strike or tap the tip of the rod (of the VR SMAW device) on the coupon being welded. To break the arc, move VR GMAW/FCAW GUN the VR SMAW device rod away from the work piece.
  • Page 23 All manuals and user guides at all-guides.com OPERATION Users should first adjust the helmet so it fits comfort- The coupon drawer houses the physical coupons. Helmet Coupon Drawer ably. Adjustments can be made by depressing and When not in use, the coupons should be stored there. turning the knob at the back of the helmet in until the To open the drawer, press the top indent down, and desired size is achieved.
  • Page 24 All manuals and user guides at all-guides.com OPERATION The stand is comprised of the post, arm, table, collar Stand SWING ARM ROTATION pins, base and two weights. Users should position POS. A POS. C themselves at the stand during virtual welding. The arm and table slide up and down and rest on the Post collar pins that are inserted into the post.

  • Page 25: Login Screen

    All manuals and user guides at all-guides.com OPERATION Software will step the user through the following setup screens: Powering Up Your System: 1. After you have set up the hardware and have • Login become familiar with the user controls, you will be •...
  • Page 26 All manuals and user guides at all-guides.com OPERATION 2. Language Selecting the yellow language menu button brings up the list of languages the software supports. Use the joystick to highlight the desired language. Press the red select button to accept. Press the yellow button again to exit the language menu.
  • Page 27 All manuals and user guides at all-guides.com OPERATION Joint Configuration Selection JOINT CONFIGURATION SELECTION SCREEN Screen: The user selects which joint configuration they want to Overview virtually weld. First, the user selects the joint and posi- tion. Using the joystick and the red select button, the user can highlight and select the joint type and position in which to weld.
  • Page 28 All manuals and user guides at all-guides.com B-10 OPERATION B-10 Process Selection Screen: Stand Set-Up Screen: Overview This screen allows the user to select the welding Overview The correct VR stand information must be put into processes. To change among VR GMAW, VR FCAW, the software for the VRTEX to operate properly in and VR SMAW, the user moves the process switch on...
  • Page 29 All manuals and user guides at all-guides.com B-11 OPERATION B-11 Move the physical VR table and arm to the desired Table/Arm Rotation When the physical stand is in the desired position, pro- Pin Positions location for the position and joint configuration select- ceed with the following: Use the joystick and red select To raise or lower the arm or table, hold the button to enter the numbers that appear next to the pin...
  • Page 30 All manuals and user guides at all-guides.com B-12 OPERATION B-12 Indicate the coupon orientation used on the physical stand in the coupon rotation area of the stand setup ENVIRONMENT SCREEN screen. The red arrow indicates which side of the coupon that the weld will be made. For pipe configu- rations, the coupon rotation is replaced with arm angle.
  • Page 31 All manuals and user guides at all-guides.com B-13 OPERATION B-13 Once the user has set the welding parameters, they should press the green check settings button. If the Weld Machine Settings Screen: user has entered any settings outside the acceptable The user must enter the proper welding procedure Overview range specified by the settings in the tolerance editor,...

  • Page 32: Push Buttons

    All manuals and user guides at all-guides.com B-14 OPERATION B-14 The welding technique set in the tolerance editor and The yellow visual cues menu button has the following Upper Overlays Visual Cues other process details are displayed on the upper right options: portion of the screen.

  • Page 33: Instructors View

    All manuals and user guides at all-guides.com B-15 OPERATION B-15 Welder’s View screen CTWD (Contact To Work Distance) This screen shows the virtual view as seen by the user Overview wearing the helmet. Instructor’s View screen This screen shows the coupon and virtual weld in real Overview time.

  • Page 34: Technique Parameters

    All manuals and user guides at all-guides.com B-16 OPERATION B-16 LASER SCREEN LASER SCREEN (GRAPH, DEFECTS, DISCONTINUITIES, ETC.) (Live Action Student Evaluation Report) This screen summarizes the students welding perfor- Overview mance. Detailed information about the students weld- ing technique for each pass are displayed on this screen.

  • Page 35: Position

    All manuals and user guides at all-guides.com B-17 OPERATION B-17 Each parameter can be toggled on or off of the graph by highlighting the parameter with the joystick and pressing the red select button. Whipping and weaving parameters are graphed when the user uses these welding tech- niques.
  • Page 36 All manuals and user guides at all-guides.com B-18 OPERATION B-18 Work Angle is the angle between the electrode and workpiece as seen in the work angle picture. Travel Angle is the angle between the electrode and the workpiece in the direction of travel. The upper right area of the screen displays if the user should be pushing or dragging.

  • Page 37: Pass Number

    All manuals and user guides at all-guides.com B-19 OPERATION B-19 Travel Speed is how fast the electrode is traveling in respect to the workpiece. An image of the completed pass appears in the middle Bead Render of the screen. Dime Spacing is the distance from one solidified weld puddle to the next.

  • Page 38: Instructor Mode

    All manuals and user guides at all-guides.com B-20 OPERATION B-20 When the user presses the green “End Pass” menu End Pass INSTRUCTOR MODE button, the pass is scored, a snapshot of the weld is taken, and the percentages of the weld containing dis- continuities are calculated.
  • Page 39 All manuals and user guides at all-guides.com B-21 OPERATION B-21 Weldometer The Weldometer tracks virtual consumables, base material and gas usage. This information can be used to track Overview materials and cost savings created by the use of virtual welding training. The Weldometer tracks material usage and arc time over a “trip”...

  • Page 40: Tolerance Editor

    All manuals and user guides at all-guides.com B-22 OPERATION B-22 Pressing Reset Trip zeroes out all items in the trip col- Reset Trip Tolerance Editor umn. This allows an instructor to track VR material The tolerance editor allows users to modify the system Overview savings over a certain time period.

  • Page 41: Choosing Tolerance Set-Up

    All manuals and user guides at all-guides.com B-23 OPERATION B-23 This displays the list of all tolerance settings currently This menu relates only to the files on the USB memo- Choose Tolerance Set-up USB Edit stored on the unit. All units ship with default settings. ry device.
  • Page 42 All manuals and user guides at all-guides.com B-24 OPERATION B-24 Pressing Back goes back to the pervious screen. TOLERANCES SELECTED (LINCOLN DEFAULTS) Back Pressing Continue goes to the tolerance process Continue selection screen. Tolerances Process Selection Screen The user selects which process to modify. Overview TOLERANCES PROCESS SELECTION SCREEN Pressing back returns the user to the previous page...
  • Page 43 All manuals and user guides at all-guides.com B-25 OPERATION B-25 Changes the pass being modified to the next pass in Next Pass Tolerances Value Modifying the series. If this is the last pass, this option will not be The user can modify the tolerance values. This is done Overview available.
  • Page 44 All manuals and user guides at all-guides.com B-26 OPERATION B-26 Tolerances Welding Technique Tolerances Pattern and Aim Screen This screen allows the user to change the type of pat- Parameters Screen Overview tern being used (stringer, box weave, straight weave, This screen allow for the modification of: Overview whip, triangle weave) and the position of the root of the...

  • Page 45: Tolerances Whip & Travel Speed

    All manuals and user guides at all-guides.com B-27 OPERATION B-27 Tolerances Whip and Travel Speed Screen This screen allows for the modification of technique Overview parameter relating to the whipping welding technique and travel speed including: • Dime Spacing • Whip Time •...
  • Page 46 All manuals and user guides at all-guides.com B-28 OPERATION B-28 VRTEX 360 - Default Weld Process Settings VR Welding Consumable Gas Flow Lincoln Brand Gas Mixture Position Mat'l (in) wfs (ipm) or amps Voltage Process Type (cfh) SMAW 1/8" E6010...
  • Page 47 All manuals and user guides at all-guides.com B-29 NOTES B-29 VRTEX...
  • Page 48 All manuals and user guides at all-guides.com TABLE OF CONTENTS - MAINTENANCE SECTION Maintenance ................D-1 Cleaning and Maintenance .
  • Page 49 All manuals and user guides at all-guides.com MAINTENANCE CLEANING & MAINTENANCE Taking proper care of the FMD (Face Mounted Display) is important for optimal functioning of the equipment. Occasionally, the FMD lens should be wiped with the lint free lens wipe that is provided. This can be done to remove fingerprints from the lenses.
  • Page 50 All manuals and user guides at all-guides.com MAINTENANCE 1. Case Front Assembly 2. Control Panel Assembly 3. Coupon Drawer Assembly 4. Base Assembly & Computer 5. Stand Assembly & Accessories 6. Cart Assembly 7. Covers FIGURE D.1 - MAJOR COMPONENT LOCATION VRTEX...
  • Page 51 All manuals and user guides at all-guides.com NOTES VRTEX...
  • Page 52 CPU Functions, User Controls, Indicators and Video/Audio Components ......E-4 FMD Control Unit, Polhemus Interface Module, Welding Stand, Helmet and Relay Board ... .E-5 VRTEX 360 THEORY OF OPERATION FIGURE E.1 BLOCK LOGIC DIAGRAM...
  • Page 53 VRTEX 360 THEORY OF OPERATION All manuals and user guides at all-guides.com THEORY OF OPERATION FIGURE E.2 - GENERAL DESCRIPTION VIDEO RECEPTACLE FROM MONITOR < SPLITTER VGA 1 12 VDC 12 VDC GREEN LED 12 VDC SUPPLY 5 VDC CONTROL...
  • Page 54 VRTEX 360 THEORY OF OPERATION All manuals and user guides at all-guides.com THEORY OF OPERATION FIGURE E.3 - INPUT POWER & DISTRIBUTION VIDEO RECEPTACLE FROM MONITOR < SPLITTER VGA 1 12 VDC 12 VDC GREEN LED 12 VDC SUPPLY 5 VDC...
  • Page 55 All manuals and user guides at all-guides.com THEORY OF OPERATION VRTEX 360 THEORY OF OPERATION FIGURE E.4 - COMPUTER ASSEMBLY (CPU) FUNCTIONS, USER CONTROLS, INDICATORS & VIDEO/AUDIO COMPONENTS VIDEO RECEPTACLE FROM MONITOR < SPLITTER VGA 1 12 VDC 12 VDC...
  • Page 56 All manuals and user guides at all-guides.com THEORY OF OPERATION VRTEX 360 THEORY OF OPERATION FIGURE E.5 - FMD CONTROL UNIT, POLHEMUS INTERFACE MODULE, WELDING STAND, HELMET, RELAY BOARD AND WELDING DEVICES VIDEO RECEPTACLE FROM MONITOR < SPLITTER VGA 1...
  • Page 57 All manuals and user guides at all-guides.com NOTES VRTEX...
  • Page 58 All manuals and user guides at all-guides.com TABLE OF CONTENTS - TROUBLESHOOTING AND REPAIR Troubleshooting and Repair ............. .F-1 How to Use Troubleshooting Guide .

  • Page 59: How To Use Troubleshooting Guide

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your...

  • Page 60: Pc Board Troubleshooting Procedures

    Do not touch electrically hot parts. - If you return a PC board to The Lincoln Electric Company for credit, it must be in the static-shielding bag. This will prevent further damage and allow prop- er failure analysis.
  • Page 61 CPU. See the wiring diagram. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 62 The CPU may be faulty. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 63 See the wiring diagram. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 64 The CPU may be faulty. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 65 Interface Digital IO Module. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 66 The CPU may be faulty. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 67 The VR SMAW device may be faulty. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 68 Polhemus Interface Module Test. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 69 Interface Module Test. this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 70 Go to the instructor mode to change tolerances. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878. VRTEX...
  • Page 71 All manuals and user guides at all-guides.com F-14 NOTES F-14 VRTEX...

  • Page 72: Vdc Supply Test

    5 VDC SUPPLY TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.

  • Page 73: 12/15 Volt Supply Test

    All manuals and user guides at all-guides.com F-16 TROUBLESHOOTING AND REPAIR F-16 5 VDC SUPPLY TEST PROCEDURE (continued) FIGURE F.1 – 5 VDC SUPPLY LOCATION 5 VOLT SUPPLY TEST PROCEDURE 1. Disconnect the input power. WARNING 2. Perform the Monitor and Pedestal Removal ELECTRIC SHOCK can kill.
  • Page 74 All manuals and user guides at all-guides.com F-17 TROUBLESHOOTING AND REPAIR F-17 5 VDC SUPPLY TEST PROCEDURE (continued) FIGURE F.2 – 5 VDC SUPPLY LEAD LOCATION 81 50 50 + + - - + + - - + + - - 15VDC/3.4A 15VDC/3.4A 5VDC/5A...
  • Page 75 All manuals and user guides at all-guides.com F-18 NOTES F-18 VRTEX...
  • Page 76 12/15 VDC SUPPLY TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 77 All manuals and user guides at all-guides.com F-20 TROUBLESHOOTING AND REPAIR F-20 12/15 VDC SUPPLY TEST PROCEDURE (continued) FIGURE F.3 – 12/15 VDC SUPPLY LOCATION 12/15 VOLT SUPPLY TEST PROCEDURE 1. Disconnect the input power. WARNING 2. Perform the Monitor and Pedestal Removal ELECTRIC SHOCK can kill.
  • Page 78 All manuals and user guides at all-guides.com F-21 TROUBLESHOOTING AND REPAIR F-21 12/15 VDC SUPPLY TEST PROCEDURE (continued) FIGURE F.4 – 12/15 VDC SUPPLY LEAD LOCATION 71 72 72 + + - - + + - - + + - - + + - - 15VDC/3.4A 15VDC/3.4A...
  • Page 79 All manuals and user guides at all-guides.com F-22 NOTES F-22 VRTEX...

  • Page 80: Face Mounted Display (Fmd) Control Unit Test

    FACE MOUNTED DISPLAY (FMD) CONTROL UNIT TEST WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 81 All manuals and user guides at all-guides.com F-24 TROUBLESHOOTING AND REPAIR F-24 FACE MOUNTED DISPLAY (FMD) CONTROL UNIT TEST (continued) FIGURE F.5 – FMD LOCATION DOOR FMD (HELMET) FMD CONTROLLER HORIZONTAL MOUNTING SHELF TEST PROCEDURE 1. Disconnect the input power. WARNING 2.
  • Page 82 All manuals and user guides at all-guides.com F-25 TROUBLESHOOTING AND REPAIR F-25 FACE MOUNTED DISPLAY (FMD) CONTROL UNIT TEST (continued) FIGURE F.6 – FMD CONTROL UNIT RED LED 9. Check for loose or faulty connections between the FMD control unit and the following; •...
  • Page 83 All manuals and user guides at all-guides.com F-26 NOTES F-26 VRTEX...

  • Page 84: Interface Digital Module I/O Test

    INTERFACE DIGITAL MODULE I/O TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 85 All manuals and user guides at all-guides.com F-28 TROUBLESHOOTING AND REPAIR F-28 INTERFACE DIGITAL MODULE I/O TEST PROCEDURE (continued) FIGURE F.7 – INTERFACE DIGITAL MODULE I/O LOCATION INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF TEST PROCEDURE 1. Disconnect the input power. WARNING 2.
  • Page 86 All manuals and user guides at all-guides.com F-29 TROUBLESHOOTING AND REPAIR F-29 INTERFACE DIGITAL MODULE I/O TEST PROCEDURE (continued) FIGURE F.8 – INTERFACE DIGITAL MODULE I/O (REAR) INTERFACE DIGITAL I/O MODULE MOUNTING SCREW (USB) INTERFACE MODULE DIGITAL I/O I/O LINE PULL HIGH 12VDC , 1A...
  • Page 87 All manuals and user guides at all-guides.com F-30 NOTES F-30 VRTEX...

  • Page 88: Usb Interface Module Test

    USB INTERFACE MODULE TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 89 All manuals and user guides at all-guides.com F-32 TROUBLESHOOTING AND REPAIR F-32 USB INTERFACE MODULE TEST PROCEDURE (continued) FIGURE F.9 – USB INTERFACE MODULE LOCATION INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF TEST PROCEDURE 1. Disconnect the input power. WARNING 2.
  • Page 90 All manuals and user guides at all-guides.com F-33 TROUBLESHOOTING AND REPAIR F-33 USB INTERFACE MODULE TEST PROCEDURE (continued) FIGURE F.10 – USB INTERFACE MODULE GREEN LED (REAR) INTERFACE MODULE (USB) INTERFACE MODULE GREEN DIGITAL I/O I/O LINE PULL HIGH 12VDC , 1A 7.
  • Page 91 All manuals and user guides at all-guides.com F-34 NOTES F-34 VRTEX...

  • Page 92: Polhemus Interface Module Test

    POLHEMUS INTERFACE MODULE TEST PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 93 All manuals and user guides at all-guides.com F-36 TROUBLESHOOTING AND REPAIR F-36 POLHEMUS INTERFACE MODULE TEST PROCEDURE (continued) FIGURE F.11 – POLHEMUS INTERFACE MODULE LOCATION POLHEMUS MODULE HORIZONTAL MOUNTING SHELF TEST PROCEDURE 1. Disconnect the input power. WARNING 2. Perform the Monitor and Pedestal Removal ELECTRIC SHOCK can kill.
  • Page 94 All manuals and user guides at all-guides.com F-37 TROUBLESHOOTING AND REPAIR F-37 POLHEMUS INTERFACE MODULE TEST PROCEDURE (continued) FIGURE F.12 – POLHEMUS INTERFACE MODULE FRONT SOURCE SENSOR 1 SENSOR 2 RS 232 CONFIG BACK 7. Check to make sure the LED on the front of the 11.
  • Page 95 All manuals and user guides at all-guides.com F-38 NOTES F-38 VRTEX...

  • Page 96: Monitor And Pedestal Removal And Replacement

    MONITOR AND PEDESTAL REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 97 All manuals and user guides at all-guides.com F-40 TROUBLESHOOTING AND REPAIR F-40 MONITOR AND PEDESTAL REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.13 – VGA & POWER CORD LOCATION Phillips Screws (4) Power Cord REMOVAL PROCEDURE 5. The monitor can now be removed. 1.
  • Page 98 All manuals and user guides at all-guides.com F-41 TROUBLESHOOTING AND REPAIR F-41 MONITOR AND PEDESTAL REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.14 – PEDESTAL MOUNTING BOLTS Pedestal Mounting Screws (4) Lock Washer Washer REPLACEMENT PROCEDURE 1. Install pedestal and secure using previously removed mounting screws and associated washers.
  • Page 99 All manuals and user guides at all-guides.com F-42 NOTES F-42 VRTEX...

  • Page 100: Case Cover Removal And Replacement

    CASE COVER REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 101 All manuals and user guides at all-guides.com F-44 TROUBLESHOOTING AND REPAIR F-44 CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.15 – CASE COVERS Pedestal Mounting Screws (4) Grommet Lock Washer Washer REMOVAL PROCEDURE 3. Pull drawer out and away from machine. 1.
  • Page 102 All manuals and user guides at all-guides.com F-45 TROUBLESHOOTING AND REPAIR F-45 CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.16 – DRAWER RELEASE TABS Drawer Release Tabs (one tab on each side) REPLACEMENT PROCEDURE 5. Carefully negotiate monitor leads through hole 1.
  • Page 103 All manuals and user guides at all-guides.com F-46 NOTES F-46 VRTEX...

  • Page 104: Polhemus Module Removal And Replacement

    PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 105 All manuals and user guides at all-guides.com F-48 TROUBLESHOOTING AND REPAIR F-48 POLHEMUS MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.17 – POLHEMUS MODULE LOCATION POLHEMUS MODULE HORIZONTAL MOUNTING SHELF REMOVAL PROCEDURE 1. Remove input power. 2. Perform the Monitor and Pedestal Removal Procedure.
  • Page 106 All manuals and user guides at all-guides.com F-49 TROUBLESHOOTING AND REPAIR F-49 POLHEMUS MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.18 – POLHEMUS (FRONT) FRONT SENSOR 2 SOURCE SENSOR 1 RS 232 CONFIG BACK REPLACEMENT PROCEDURE 4. Perform 1. Install the new Polhemus Module using Hook &...
  • Page 107 All manuals and user guides at all-guides.com F-50 NOTES F-50 VRTEX...

  • Page 108: Fmd Controller And Helmet Removal And Replacement

    REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 109 All manuals and user guides at all-guides.com F-52 TROUBLESHOOTING AND REPAIR F-52 FMD CONTROLLER AND HELMET REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.19 – FMD DEVICE LOCATION DOOR FMD (HELMET) FMD CONTROLLER HORIZONTAL MOUNTING SHELF REMOVAL PROCEDURE 8. Disconnect sensor #2 plug from the polhemus 1.
  • Page 110 All manuals and user guides at all-guides.com F-53 TROUBLESHOOTING AND REPAIR F-53 FMD CONTROLLER AND HELMET REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.20 – ACCESS PLATE STRAIN RELIEF DEVICES ACCESS PLATE 3/8” SCREWS REPLACEMENT PROCEDURE 1. Replace FMD Controller and Helmet. 2.
  • Page 111 All manuals and user guides at all-guides.com F-54 NOTES F-54 VRTEX...

  • Page 112: Relay Pc Board Removal And Replacement

    RELAY PC BOARD REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 113 All manuals and user guides at all-guides.com F-56 TROUBLESHOOTING AND REPAIR F-56 RELAY PC BOARD REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.21 – RELAY PC BOARD LOCATION RELAY BOARD REMOVAL PROCEDURE 1. Remove input power. 2. Perform the Monitor and Pedestal Removal Procedure.
  • Page 114 All manuals and user guides at all-guides.com F-57 TROUBLESHOOTING AND REPAIR F-57 RELAY PC BOARD REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.22 – PLUG LOCATION PLUG REPLACEMENT PROCEDURE 1. Replace the Relay PC Board. 2. Mount the board to the machine by carefully pressing the board onto the four mounting stand-offs.
  • Page 115 All manuals and user guides at all-guides.com F-58 NOTES F-58 VRTEX...
  • Page 116 5VDC SUPPLY MODULE REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 117 All manuals and user guides at all-guides.com F-60 TROUBLESHOOTING AND REPAIR F-60 5VDC SUPPLY MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.23 – 5 VOLT SUPPLY LOCATION 5 VOLT SUPPLY REMOVAL PROCEDURE 6. Label and remove the positive and negative 1.
  • Page 118 All manuals and user guides at all-guides.com F-61 TROUBLESHOOTING AND REPAIR F-61 5VDC SUPPLY MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.24 – 5 VOLT SUPPLY LEAD LOCATIONS 81 50 50 + + - - + + - - + + - - 5VDC/5A 15VDC/3.4A 15VDC/3.4A...
  • Page 119 All manuals and user guides at all-guides.com F-62 NOTES F-62 VRTEX...
  • Page 120 12/15VDC SUPPLY MODULE REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 121 All manuals and user guides at all-guides.com F-64 TROUBLESHOOTING AND REPAIR F-64 12/15VDC SUPPLY MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.25 – 12/15 VOLT SUPPLY MODULE LOCATION 12/15 VOLT SUPPLY REMOVAL PROCEDURE 6. Label and remove the positive and negative 1.
  • Page 122 All manuals and user guides at all-guides.com F-65 TROUBLESHOOTING AND REPAIR F-65 12/15VDC SUPPLY MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.26 – 12/15 VOLT SUPPLY LEAD LOCATIONS 71 72 72 + + - - + + - - + + - - + + - - 15VDC/3.4A 15VDC/3.4A...
  • Page 123 All manuals and user guides at all-guides.com F-66 NOTES F-66 VRTEX...

  • Page 124: On Button Removal And Replacement

    ON BUTTON REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 125 All manuals and user guides at all-guides.com F-68 TROUBLESHOOTING AND REPAIR F-68 ON BUTTON REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.27 – ON BUTTON LOCATION ON BUTTON REMOVAL PROCEDURE 1. Remove input power. 2. Perform the Monitor and Pedestal Removal Procedure.
  • Page 126 All manuals and user guides at all-guides.com F-69 TROUBLESHOOTING AND REPAIR F-69 ON BUTTON REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.28 – ON SWITCH LEADS REPLACEMENT PROCEDURE 1. Replace the ON Button. 2. Install the ON Button by pushing in and turning a ¼...
  • Page 127 All manuals and user guides at all-guides.com F-70 NOTES F-70 VRTEX...

  • Page 128: Interface Module Digital I/O Removal And Replacement

    REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 129 All manuals and user guides at all-guides.com F-72 TROUBLESHOOTING AND REPAIR F-72 INTERFACE MODULE DIGITAL I/O REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.29 – INTERFACE MODULE DIGITAL I/O LOCATION INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF REMOVAL PROCEDURE 6.
  • Page 130 All manuals and user guides at all-guides.com F-73 TROUBLESHOOTING AND REPAIR F-73 INTERFACE MODULE DIGITAL I/O REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.30 – PLUG LOCATIONS RIBBON CABLE SLIDE SWITCH SCREW (Set to HIGH) REPLACEMENT PROCEDURE 7. Click “x” to close screen and cancel loading. At 1.
  • Page 131 All manuals and user guides at all-guides.com F-74 TROUBLESHOOTING AND REPAIR F-74 INTERFACE MODULE DIGITAL I/O REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.31 – SHORTCUT TO START-UP SIM SCREEN SHOT 11. Click on the following in order: 14. Shut down the VRTEX 360 via a normal CPU shutdown.
  • Page 132 REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 133 All manuals and user guides at all-guides.com F-76 TROUBLESHOOTING AND REPAIR F-76 INTERFACE MODULE (USB) REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.33 – INTERFACE MODULE (USB) LOCATION INTERFACE MODULE (USB) INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF REMOVAL PROCEDURE 7. Carefully remove the Interface Module (USB) 1.
  • Page 134 All manuals and user guides at all-guides.com F-77 TROUBLESHOOTING AND REPAIR F-77 INTERFACE MODULE (USB) REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.34 – PLUG & TERMINAL STRIP LOCATION 16-PIN TERMINAL STRIP REPLACEMENT PROCEDURE 8. Computer may show a “found new hardware” 1.
  • Page 135 All manuals and user guides at all-guides.com F-78 TROUBLESHOOTING AND REPAIR F-78 INTERFACE MODULE DIGITAL (USB) REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.35 – SHORTCUT TO START-UP SIM SCREEN SHOT 11. Click on the following in order: 14. In the box labeled “Visa Alias” on my system, type these letters: LECSPI (in CAPS) •...
  • Page 136 All manuals and user guides at all-guides.com F-79 TROUBLESHOOTING AND REPAIR F-79 INTERFACE MODULE DIGITAL (USB) REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.36 – MEASUREMENTS & AUTOMATION VRTEX...
  • Page 137 All manuals and user guides at all-guides.com F-80 NOTES F-80 VRTEX...

  • Page 138: Display Board Removal And Replacement

    DISPLAY BOARD REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 139 All manuals and user guides at all-guides.com F-82 TROUBLESHOOTING AND REPAIR F-82 DISPLAY BOARD REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.37 – DISPLAY LED BOARD LOCATION DISPLAY BOARD CONTROL PANEL 3/8” SCREWS REMOVAL PROCEDURE 1. Remove input power. 2. Using the 3/8” wrench, remove the two screws from the top of the control panel.
  • Page 140 All manuals and user guides at all-guides.com F-83 TROUBLESHOOTING AND REPAIR F-83 DISPLAY BOARD REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.38 – DISPLAY LED BOARD PLUG LOCATION PLUG J37 (VIEWED FROM REAR) REPLACEMENT PROCEDURE 1. Install the new Display Board onto the three mounting stand-offs.
  • Page 141 All manuals and user guides at all-guides.com F-84 NOTES F-84 VRTEX...
  • Page 142 MOTOR CONTROL BOARD REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 143 All manuals and user guides at all-guides.com F-86 TROUBLESHOOTING AND REPAIR F-86 MOTOR CONTROL BOARD REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.39 – MOTOR CONTROL BOARD LOCATION MOTOR CONTROL BOARD REMOVAL PROCEDURE 7. Using the small flathead screwdriver, remove 1. Remove input power. the three leads (50W, 20, 18) from the top ter- 2.

  • Page 144: Motor Control Board Removal And Replacement

    All manuals and user guides at all-guides.com F-87 TROUBLESHOOTING AND REPAIR F-87 MOTOR CONTROL BOARD REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.40 – CONTROL BOARD LEAD LOCATION REPLACEMENT PROCEDURE 1. Install the new Motor Control Board using the previously removed nuts, bolts and spacers. 2.
  • Page 145 All manuals and user guides at all-guides.com F-88 NOTES F-88 VRTEX...
  • Page 146 VR SMAW (STICK) DEVICE REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 147 All manuals and user guides at all-guides.com F-90 TROUBLESHOOTING AND REPAIR F-90 VR SMAW (STICK) DEVICE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.41 – VR SMAW DEVICE LOCATION REMOVAL PROCEDURE 1. Remove input power. 2. Perform the Monitor and Pedestal Removal 3.

  • Page 148: Vr Smaw (Stick) Device Removal And Replacement

    All manuals and user guides at all-guides.com F-91 TROUBLESHOOTING AND REPAIR F-91 VR SMAW (STICK) DEVICE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.42 – STRAIN RELIEF REPLACEMENT PROCEDURE 1. Install the new VR SMAW Device by replacing the two screws securing the sheet metal strain relief to the front panel.
  • Page 149 All manuals and user guides at all-guides.com F-92 NOTES F-92 VRTEX...

  • Page 150: Vr Gmaw/Fcaw (Mig) Device Removal And Replacement

    REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 151 All manuals and user guides at all-guides.com F-94 TROUBLESHOOTING AND REPAIR F-94 VR GMAW/FCAW (MIG) DEVICE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.43 – VR GMAW/FCAW DEVICE LOCATION REMOVAL PROCEDURE 1. Remove input power. 2. Perform the Monitor and Pedestal Removal Procedure.
  • Page 152 All manuals and user guides at all-guides.com F-95 TROUBLESHOOTING AND REPAIR F-95 VR GMAW/FCAW (MIG) DEVICE REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.44 – STRAIN RELIEF REPLACEMENT PROCEDURE 1. Install the new VR GMAW/FCAW Device by replacing the two screws securing the sheet metal strain relief to the front panel.
  • Page 153 All manuals and user guides at all-guides.com F-96 NOTES F-96 VRTEX...

  • Page 154: Vga Splitter Removal And Replacement

    VGA SPLITTER REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 155 All manuals and user guides at all-guides.com F-98 TROUBLESHOOTING AND REPAIR F-98 VGA SPLITTER REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.45 – VGA SPLITTER LOCATION FMD CONTROLLER VGA SPLITTER REMOVAL PROCEDURE 1. Remove input power. 2. Perform the Monitor and Pedestal Removal Procedure.
  • Page 156 All manuals and user guides at all-guides.com F-99 TROUBLESHOOTING AND REPAIR F-99 VGA SPLITTER REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.46 – VGA SPLITTER LEAD LOCATION VGA 1 VGA 6 PLUG VGA 2 REPLACEMENT PROCEDURE 1. Install the new VGA Splitter onto the horizontal mounting shelf using Hook &...
  • Page 157 All manuals and user guides at all-guides.com F-100 NOTES F-100 VRTEX...
  • Page 158 TABLE SWING ARM REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 159 All manuals and user guides at all-guides.com F-102 TROUBLESHOOTING AND REPAIR F-102 TABLE SWING ARM REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.47 – “SOURCE’ CABLE CONNECTED TO POLHEMUS MODULE SOURCE REMOVAL PROCEDURE 7. Remove any cable ties. 1. Remove input power. 8.
  • Page 160 All manuals and user guides at all-guides.com F-103 TROUBLESHOOTING AND REPAIR F-103 TABLE SWING ARM REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.48 – CASE BACK (REAR) REPLACEMENT PROCEDURE 8. Perform 1. Replace the Table Swing Arm. Case Cover Replacement 2. Carefully guide the Table Swing Arm cable Procedure.
  • Page 161 All manuals and user guides at all-guides.com F-104 NOTES F-104 VRTEX...

  • Page 162: Cpu Removal And Replacement

    CPU REMOVAL AND REPLACEMENT PROCEDURE WARNING Service and repair should be performed only by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 163 All manuals and user guides at all-guides.com F-106 TROUBLESHOOTING AND REPAIR F-106 CPU REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.49 – CPU LOCATION REMOVAL PROCEDURE 9. Label and remove the five USB cables from the 1. Remove input power. rear of the CPU. See Figure F.52. See wiring 2.
  • Page 164 All manuals and user guides at all-guides.com F-107 TROUBLESHOOTING AND REPAIR F-107 CPU REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.50 – GROUND LEADS REPLACEMENT PROCEDURE 8. Connect the previously removed external audio 1. Attach Hook & Loop where necessary. jack into the CPU. NOTE: Hook &...
  • Page 165 All manuals and user guides at all-guides.com F-108 TROUBLESHOOTING AND REPAIR F-108 CPU REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.51 – CASE BACK STRAIN RELIEF 3/8” SCREWS VRTEX...
  • Page 166 All manuals and user guides at all-guides.com F-109 TROUBLESHOOTING AND REPAIR F-109 CPU REMOVAL AND REPLACEMENT PROCEDURE (continued) FIGURE F.52 – CPU PLUG LOCATIONS VRTEX...
  • Page 167 All manuals and user guides at all-guides.com F-110 RETEST AFTER REPAIR F-110 This procedure will aid the technician in testing the basic operations of the Vertex 360 after DESCRIPTION any repair or replacement procedure has been completed. 1. Make sure the stand, the monitor, the VR 12.
  • Page 168 All manuals and user guides at all-guides.com TABLE OF CONTENTS - DIAGRAM SECTION Electrical Diagrams ..............G-1 Schematic - Entire Machine - G3244-565 .
  • Page 169 All manuals and user guides at all-guides.com ELECTRICAL DIAGRAMS SCHEMATIC - ENTIRE MACHINE - G3244-565 VRTEX 360 MACHINE SCHEMATIC WFS ENCODER 1 V ENCODER 2 RED CIRCLE JOYSTICK DOWN JOYSTICK RIGHT NON-CE ONLY MONITOR INPUT VOLTAGE 204A M22219-3 RANGE NEUTRAL...
  • Page 170 All manuals and user guides at all-guides.com ELECTRICAL DIAGRAMS SCHEMATIC - RELAY PC BOARD - M22295-1D0 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. VRTEX™ 360...
  • Page 171 Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.

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