Hayward SUMHEAT HP5131DT3 Installation Instructions Manual

Hayward SUMHEAT HP5131DT3 Installation Instructions Manual

Swimming pool heat pump unit

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ISSUMINVR32-RevA
S
UMHEAT
F
ULL INVERTER
SWIMMING POOL HEAT PUMP UNIT
Installation & Instruction Manual

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Summary of Contents for Hayward SUMHEAT HP5131DT3

  • Page 1 ISSUMINVR32-RevA UMHEAT ULL INVERTER SWIMMING POOL HEAT PUMP UNIT Installation & Instruction Manual...
  • Page 2: Table Of Contents

    CONTENTS 1. PREFACE 2. SPECIFICATIONS 2.1 Technical data for the swimming pool heat pump unit 2.2 Operating range 2.3 Dimensions 3. INSTALLATION AND CONNECTION 3.1 Functional Diagram 3.2 Heat pump unit 3.3 Hydraulic connection 3.4 Electrical connection 3.5 Initial start-up 3.6 Water flow setting 4.
  • Page 3: Preface

    1. PREFACE Thank you for purchasing the Hayward heat pump for swimming pools. The Hayward SUMHEAT FULL INVERTER heat pump has been designed to strict manufacturing standards meeting the highest levels of quality required. Hayward heat pumps offer you exceptional performance throughout your bathing season by adapting wattage, power usage and noise levels to the heating requirements of your swimming pool thanks to FULL INVERTER control logic.
  • Page 4 1. PREFACE (continued) Safety instructions This device contains R32. Never use a refrigerant other than R32. Any other gaseous body mixed with R32 could cause abnormally high pressure and lead to a failure or pipes bursting and injuring people. During repairs or maintenance operations, use copper tubes that comply with Standard EN 12375-1 (May 2020) and the European Pressure Equipment Directive 97/23 / EC.As the heat pump is pressurized, never pierce the pipes or attempt any brazing.
  • Page 5 1. PREFACE (continued) • Connect and properly tighten the power cable. A loose connection could damage electrical components. • Exposing the heat pump to water or a humid atmosphere could cause electrocution. Be very careful. • If you detect a fault or any abnormal situation, do not install the heat pump and contact your dealer immediately.
  • Page 6: Specifications

    2. SPECIFICATIONS 2.1 Technical data for the swimming pool heat pump unit SUMHEAT HP5131DT3 HP5171DT3 HP5211DT3 HP5301DT3 Models Full Inverter Supply voltage V / Ph / Hz 220 V - 240 V / 1 h / 50 Hz  Type HFC - R32 - (CH2F2) Refrigerant Type...
  • Page 7 2. SPECIFICATIONS (continued) SUMHEAT HP5211ET3 HP5251ET3 HP5301ET3 HP5361ET3 Models Full Inverter V / Ph / Hz 380 V - 415 V / 3 ph / 50 Hz Supply voltage  Type HFC - R32 - (CH2F2) Refrigerant Type Security unit 1,35 1,65 Load...
  • Page 8: Operating Range

    The maximum heating temperature is set at 32°C to prevent damage to the liners. Hayward cannot be held responsible if used at a temperature above +32°C.
  • Page 9: Dimensions

    2. SPECIFICATIONS (continued) 2.3 Dimensions Models: HP5131DT3 / HP5171DT3 / HP5211DT3 / HP5251DT3 / HP5301DT3 HP5211ET3 / HP5251ET3 / HP5301ET3 / HP5361ET3 Water outlet Ø 50 mm Water inlet Ø 50 mm Unit: mm Model HP5131DT3/ HP5301ET3/ HP5211DT3 HP5251DT3 HP5301DT3 HP5211ET3 HP5251ET3 HP5171DT3...
  • Page 10: Installation And Connection

    3. INSTALLATION AND CONNECTION 3.1 Functional Diagram Water outlet Chlorinator cell valve (or other treatment) Water outlet By-pass Pool valve Water Inlet valve Filter Pump filtration Note: The swimming pool heat pump unit is sold without any treatment or filtration equipment. The components presented in the diagram are spare parts to be supplied by the installer.
  • Page 11: Hydraulic Connection

    3. INSTALLATION AND CONNECTION (continued) It is advised to install the unit on a dissociated cement block. The maximum installation distance between the unit and the swimming pool is 15 metres. The total length of the piping to and from the unit is 30 metres. Insulate both the above ground and buried hydraulic piping.
  • Page 12: Electrical Connection

    3. INSTALLATION AND CONNECTION (continued) 3.4 Electrical connection Electrical installation and wiring for this equipment must be in conformity with local installation standards. NF C15-100 BS7671:1992 DIN VDE 0100-702 EVHS-HD 384-7-702 ÖVE 8001-4-702 MSZ 2364-702/1994/MSZ 10-553 1/1990 UNE 20460-7-702 1993, MSA HD 384-7-702.S2 RECBT ITC-BT-31 2002 Wiring Rules + IS HD 384-7-702...
  • Page 13 3. INSTALLATION AND CONNECTION (continued) Dry contact 7 A max potential free. Remote A1 On/Off contact Priority heating function Power supply 400V 3N / 50Hz  The electrical power supply must have, when appropriate, a fuse protection device like a feed motor (aM) or D curve circuit breaker as well as a differential circuit breaker 30 mA (see following table).
  • Page 14: Initial Start-Up

    3. INSTALLATION AND CONNECTION (continued) 3.5 Initial start-up Start-up procedure - After installation is complete, follow these steps: 1) Rotate the fans by hand to verify that they can turn freely by hand, and that the turbine is correctly affixed to the motor shaft. 2) Ensure that the unit is connected correctly to the main power supply (see the wiring diagram in the appendix).
  • Page 15 3. INSTALLATION AND CONNECTION (continued) Time delay - The unit is equipped with a time delay of 3 minutes in order to protect the control circuit components, to eliminate restart cycling and contactor chatter. Thanks to this time delay, the unit automatically restarts approximately 3 minutes after each control circuit interruption.
  • Page 16: Water Flow Setting

    3. INSTALLATION AND CONNECTION (continued) 3.6 Water flow setting With the water entry and exit valves being open, adjust the by-pass valve in order to obtain a difference of 2°C between the inflow and outflow temperature (see principle diagram § 3.1). You can verify the switch by seeing the entry/ exit temperatures directly on the control panel.
  • Page 17: User Interface

    4. USER INTERFACE 4.1 General presentation The heat pump is equipped with a digital control panel with a touch screen, electronically connected and pre-set at the factory in heating mode. Legend Alarm (blinking red) Heating mode Locked screen Automatic mode Date Water Output temperature Hour...
  • Page 18: Setting The Date And Time

    4. USER INTERFACE (continued) OFF Mode When the heating pump is in sleep mode (OFF Mode), the button is grey. ON Mode When the heating pump is running or regulating (ON Mode), the button lights up green. 4.2 Setting the Date and Time Back to the previous screen Quit without saving Back...
  • Page 19 4. USER INTERFACE (continued) Start Stop (Confirm) (Activate) Blue highlighting = Activated The setting step is "hour to hour". Grey = Deactivated • Once the start time has been set, press (step 6) to activate the Timer. The symbol and time now have blue highlighting. •...
  • Page 20: Setting And Visualisation Of The Set Point

    4. USER INTERFACE (continued) 4.4 Setting and visualisation of the set point In Mode “OFF” or Mode “ON” Press the button to display the set point, then press pour to set the set point you wish. Confirm by pressing and you will return to the main screen automatically. The setting is made with a precision of 0.5 °C.
  • Page 21: Locking And Unlocking The Touch Screen

    4. USER INTERFACE (continued) 4.5 Locking and unlocking the touch screen The control screen locks automatically after one minute (default setting). It is possible to adjust the time before the screen locks automatically to between 1 and 10 minutes, or simply to cancel this function. Automatic locking activated 3) Set the time to between 1 and 10 minutes.
  • Page 22: Silent Function Settings

    4. USER INTERFACE (continued) 4.6 SILENT function settings Silence mode enables the heat pump to be used in economic and very silent mode when the heating needs are low (maintaining the pool temperature or need for ultra-silent operation). This function can be Activated/Deactivated manually or using a Timer. Manual Activation Silence mode activated...
  • Page 23 4. USER INTERFACE (continued) Manual Deactivation Silence mode deactivated Setting the Timer...
  • Page 24 4. USER INTERFACE (continued) Setting the Timer (continued) Confirm 1) Start time, input and confirmation. 2) End time, input and confirmation. 3) Confirm. 4) Activation. 5) Deactivation. 6) Back to the main screen. The setting step is "hour to hour". Once the Timer is activated, it is active 7 days a week.
  • Page 25: Maintenance And Winterising

    5. MAINTENANCE AND WINTERISING 5.1 Maintenance These maintenance operations must be carried out once per year in order to guarantee the longevity and the good working condition of the heat pump. • Clean the coil with the help of a soft brush or jet of air or water (Warning, never use a high pressure cleaner).
  • Page 26: Appendix

    6. APPENDIX 6.1 Electrical diagrams HP5131DT3 / HP5171DT3 CN607 Reactor Fan Driver Board 485B1 485A1 AC-N AC-L CPS Driver Board CN604 CN708 WiFi Controller RLY1 Dry Contact Power supply Remote 7 A max ON/OFF 220-240V/50Hz connection MAIN BOARD CN11 CN13 RED BLK WHT U V W COMP...
  • Page 27 6. APPENDIX (continued) HP5211DT3 / HP5251DT3 CPS Drive Board CN614 CN617 Fan Driver Board CN618 485B1 485A1 CN604 CN608 CN607 PE ACN ACL L1 L2 electric reactor WiFi Controller RLY1 Dry Contact POWER SUPPLY 7 A max Remote 220-240V~/50Hz ON/OFF Main Board connection RED BLK WHT...
  • Page 28 6. APPENDIX (continued) HP5301DT3 CPS Drive Board CN614 CN617 Fan Driver Board CN618 485B1 485A1 CN604 CN608 CN607 PE ACN ACL L1 L2 electric reactor WiFi Controller RLY1 Dry Contact TO POWER Remote 7 A max ON/OFF SUPPLY Main Board connection 220-240V~/50Hz RED BLK WHT...
  • Page 29 6. APPENDIX (continued) HP5211ET3 / HP5251ET3 DC1+ DCP-IN DCN-IN CN602 DC1- DCP-OUT JP601 CN605 R S T N DCN-OUT Dry Contact Remote To power supply CPS Driver Board 7 A max. ON/OFF 380-415V/3N~/50Hz electric reactor Fan Driver Board 485B1 485A1 RLY1 Main Board COMP...
  • Page 30 6. APPENDIX (continued) HP5301ET3 / HP5361ET3 DC1+ DCP-IN DCN-IN CN602 DC1- DCP-OUT JP601 CN605 R S T N DCN-OUT Dry Contact Remote To power supply CPS Driver Board 7 A max. ON/OFF 380-415V/3N~/50Hz electric reactor Fan Driver Board 485B1 485A1 RLY1 Main Board COMP...
  • Page 31: Heating Priority Wiring For Monophasic Pump

    6. APPENDIX (continued) 6.2 Heating priority wiring for monophasic pump Remove the front panel to access the terminal board. Dry contact 7 A max Power supply 230V / 50Hz  Monophasic pump Terminals 1 and 2 deliver a potential-free dry contact, 230V / 50 Hz, no polarity.
  • Page 32: Heating Priority Wiring For Three Phases Pump

    6. APPENDIX (continued) 6.3 Heating priority wiring for three phases pump Remove the front panel to access the terminal board. 1L1 3L2 5L3 13N0 Dry contact 2T1 4T2 14N0 7 A max Power supply 430V 3N / 50Hz  Three phases pump Terminals 1 and 2 deliver a potential-free dry contact, 230V / 50 Hz, no polarity.
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  • Page 34: Exploded View And Spare Parts

    6. APPENDIX (continued) 6.4 Exploded view and spare parts HP5131DT3 / HP5171DT3 / HP5211DT3 / HP5251DT3 / HP5301DT3 53 24 23 22...
  • Page 35 6. APPENDIX (continued) HP5131DT3 / HP5171DT3 / HP5211DT3 / HP5251DT3 / HP5301DT3 Mark Description HP5131DT3 HP5171DT3 HP5211DT3 HP5251DT3 HP5301DT3     HWX20000330381 Fan Motor HWX20000330402       Motor cover HWX20000220320   HWX80900736  ...
  • Page 36 6. APPENDIX (continued) HP5131DT3 / HP5171DT3 / HP5211DT3 / HP5251DT3 / HP5301DT3 53 24 23 22...
  • Page 37 6. APPENDIX (continued) HP5131DT3 / HP5171DT3 / HP5211DT3 / HP5251DT3 / HP5301DT3 Mark Description HP5131DT3 HP5171DT3 HP5211DT3 HP5251DT3 HP5301DT3   HWX80100046   27 Compressor HWX80100069  HWX30101000006 HWX32012210729     28 Left-hand lateral protection HWX80705114  HWX80705111 29 / ...
  • Page 38 6. APPENDIX (continued) HP5211ET3 / HP5251ET3 / HP5301ET3 / HP5361ET3 51 24 23 22...
  • Page 39 6. APPENDIX (continued) HP5211ET3 / HP5251ET3 / HP5301ET3 / HP5361ET3 Mark Descriptio HP5211ET3 HP5251ET3 HP5301ET3 HP5361ET3   HWX20000330381 DC Fan Motor   HWX20000330402     Motor cover HWX20000220320   HWX80900737 Upper panel   HWX80900718 ...
  • Page 40 6. APPENDIX (continued) HP5211ET3 / HP5251ET3 / HP5301ET3 / HP5361ET3 51 24 23 22...
  • Page 41 6. APPENDIX (continued) HP5211ET3 / HP5251ET3 / HP5301ET3 / HP5361ET3 Rep Désignation HP5211ET3 HP5251ET3 HP5301ET3 HP5361ET3  HWX80600429  33 Fin coil HWX32003120028   HWX32004120013   HWX80705115 34 Protection arrière   HWX80705112 35 /   Fan blade Ø 560 mm HWX35072195 ...
  • Page 42: Troubleshooting Guide

    6. APPENDIX (continued) 6.5 Troubleshooting guide Certain operations must be carried out by an authorized technician. If there is a fault on the heat pump, the symbol appears blinking red in the left hand corner of the screen. Press the symbol to access the list of errors.
  • Page 43 6. APPENDIX (continued) Error Problem Description Solution codes Check the blue AIN6 connector on the board and measure the sensor's Water inlet sensor fault resistance; if it is under 100 Ω or over 500 kΩ, replace it. Check the red AIN7 connector on the board and measure the sensor's Water outlet sensor fault resistance;...
  • Page 44 6. APPENDIX (continued) Error Problem Description Solution codes Check the AIN2 connections on the card or replace the sensor Lack of water, check the filtration pump Flow sensor fault The sensor is open or has short-circuited. operation Check the stop valve opening Check the by-pass adjustment Applies only in Cold mode, Water outlet Stop the heat pump, serviceability limit...
  • Page 45: Recording Base

    6. APPENDIX (continued) 6.6 Recording base From the main screen, press on to access the history of water input and output temperature recordings. This data is available for 60 days. Press on to access the average electric power consumed. Water input Water output temperature curve temperature curve...
  • Page 46: Warranty

    6.7 Warranty WARRANTY CONDITIONS All HAYWARD products are guaranteed to be free from manufacturing or material faults for a period of two years as from the date of purchase. Any claim made under the terms of the warranty must be accompanied by a dated proof of purchase. We therefore recommend that you keep your invoice.
  • Page 48 HAYWARD POOL EUROPE Parc Industriel de la Plaine de l’Ain Allée des Chênes 01150 Saint-Vulbas France http://www.hayward.fr 83900269...

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