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Summary of Contents for Jet JFM-5
- Page 1 This Manual is Bookmarked Operating Instructions and Parts Manual Hollow Chisel Mortiser Model JFM-5 WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-708589A Ph.: 800-274-6848 Revision A 6/06 www.wmhtoolgroup.com Copyright © WMH Tool Group...
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Page 2: Warranty And Service
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. -
Page 3: Table Of Contents
Chuck Extension Adaptor ...12 Tool Storage ...12 Grounding Instructions...12 Extension Cords...13 Adjustments...14 Depth Stop...14 X-Axis Table Stops...14 Vise...14 Gib Adjustment...14 Operation...15 Maintenance...16 Sharpening Chisel and Auger...16 Replacement Parts ...19 JFM-5 Mortiser ...19 Parts List: JFM-5 Mortiser...20 Stand Assembly ...22 Optional Accessories...23... -
Page 4: Warning
5. Do not use this mortiser for other than its intended use. If used for other purposes, WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. - Page 5 blahblhblah 21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 23. Maintain a balanced stance at all times so that you do not fall or lean against the chisel, auger or other moving parts.
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Page 6: Introduction
This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a JET Model JFM-5 Mortiser. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. -
Page 7: Features And Terminology
Features and Terminology Figure 1... -
Page 8: Unpacking
Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Mortiser is assembled and running properly. Compare the contents of your container with the following parts list to make sure all parts are intact. -
Page 9: Assembly
The mortiser should be placed in a dry area with a level floor and good lighting. Provide enough space around mortiser operations and any adjustments or servicing. -
Page 10: Table Handwheels
The wing screws (B, Figure 7) will now be used to lock and unlock the table movement. Wood Table Mount the wood table to the mortiser using the two flat head screws (Figure 8). Make sure the countersunk holes in the wood table are facing... -
Page 11: Install Bushing, Chisel And Auger
2. Insert bushing into the hole with the bushing’s hole facing the front toward the locking screw (Figure 9). NOTE: The mortiser is shipped with one of the three bushings already installed. To remove it, loosen the locking screw and slide out the bushing. -
Page 12: Chuck Extension Adaptor
The chuck key can also be stored on the clips at the rear of the mortiser column (see Figure 7). Grounding Instructions Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This... -
Page 13: Extension Cords
150 to 230 volts, inclusive: If the Mortiser is to be re-wired for 230 volt operation, it will use an outlet that looks similar to the one in Figure 14. An appropriate 230 volt grounding plug must be installed on the power cord. -
Page 14: Adjustments
Adjustments Depth Stop 1. Loosen the handle and move the depth stop rod (Figure 16) up and temporarily out of the way. 2. Lower the head until the auger reaches the desired depth in front of the workpiece. See Figure 16. 3. -
Page 15: Operation
Operation The mortiser has a magnetic switch which is a valuable safety feature. Should electrical power be cut off while the machine is operating, the magnetic switch will prevent the machine from immediately re-starting when power is restored. To re-start the mortiser you must press the START button. -
Page 16: Maintenance
Wipe down the mortiser after each use and, as necessary, use light applications of oil or grease to lubricate linkages, moving parts, etc. If the power cord is worn, cut or damaged in any way, have it replaced immediately. -
Page 17: Troubleshooting
Take a lighter cut. If this does not solve the problem there is probably a loose electrical lead. Verify that mortiser is on a circuit of correct size. If circuit size is correct, there is probably a loose electrical lead. - Page 18 Trouble Probable Cause Auger sharpened incorrectly. Chuck jaws not tight. Auger wanders. Bent auger. Auger or chuck not installed properly. Wood splinters on the No backing board used for through underside. cutting. Workpiece not clamped properly, pinching the auger. Auger binds in workpiece.
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Page 19: Replacement Parts
To order parts or reach our service department, call 1-800-274-6848 between 7:30 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. JFM-5 Mortiser... -
Page 20: Parts List: Jfm-5 Mortiser
Parts List: JFM-5 Mortiser Index No. Part No. Description Size ...708589M... Mortiser Assembly (Complete) ..1 1...JFM5-101... Base ..1 2...JFM5-102... Middle Base..1 3...6294126... Gib ..1 4...TS-1523061 ... Set Screw... M6x20 ... 3 5...TS-1540041 ... Hex Nut ... M6 ... 9 6...6294129... - Page 21 57 ...6294180... C-Clip ..2 58 ...JFM5-158... Depth Setting Block ..1 59 ...6294182... Depth Setting Rod ..1 60 ...6294183... Locking Handle..1 61 ...TS-1505041 ... Socket Head Cap Screw... M10x30 ... 4 62 ...TS-1551071 ... Lock Washer... M10 ... 4 63 ...JFM5-163...
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Page 22: Stand Assembly
Stand Assembly Index No. Part No..708589B ... Stand Assembly (Complete)..1 1...JFM5-201... Stand..1 2...6294225... Shelf Cushion ..1 ...JFM5-203DA... Door Assembly (Index 3 thru 6)..1 3...JFM5-203... Door ..1 4...6294227... Pin..2 5...6294228... -
Page 23: Optional Accessories
Optional Accessories Index No. Part No. Description ...6294232... Chuck Extension Adaptor Kit (Index 1 thru 3) ..1 1...6294210... Drill Adaptor Shaft..1 2...6294209... Wave Washer ..1 3...6294208... Chuck Release Nut ..1 ...708590... Chisel & Bit, 1/4"..1 ...708591... - Page 24 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.com...
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