DR PRO MAX450 Safety & Operating Instructions Manual
DR PRO MAX450 Safety & Operating Instructions Manual

DR PRO MAX450 Safety & Operating Instructions Manual

Leaf & lawn vacuum
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DR
®
LEAF & LAWN VACUUM
SAFETY & OPERATING INSTRUCTIONS
Model:
PRO MAX450
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR LEAF and LAWN VACUUM.
DR Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637)
Website: www.DRpower.com
CONTACT US AT www.DRpower.com
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Summary of Contents for DR PRO MAX450

  • Page 1 SAFETY & OPERATING INSTRUCTIONS Model: PRO MAX450 DR Power Equipment Serial No. Toll-free phone: 1-800-DR-OWNER (376-9637) Order No. Website: www.DRpower.com Read and understand this manual and all instructions before operating the DR LEAF and LAWN VACUUM. CONTACT US AT www.DRpower.com...
  • Page 2 ® LEAF & LAWN VACUUM...
  • Page 3: Table Of Contents

    Safety with Gasoline-Powered Machines (continued) ..................... 7 Slope Operation ................................8 General Safety ..................................8 Chapter 2: Setting Up the DR PRO MAX450™ LEAF and LAWN VACUUM ................... 11 DR PRO MAX450™ LEAF and LAWN VACUUM Controls and Features ..............11 Specifications .................................. 11 Assembly Parts Identification ............................
  • Page 4 Schematic – POWER UNIT ASSEMBLYParts List – COLLECTOR ASSEMBLY ............. 46 Schematic – COLLECTOR ASSEMBLY Parts List and Schematic – HOSE ASSEMBLY ..........48 Daily Checklist for the DR PRO MAX450™ LEAF and LAWN VACUUM ............... 50 End of Season and Storage ............................. 51 ®...
  • Page 5: Conventions Used In This Manual

    Additional Information and Potential Changes DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing.
  • Page 6: Chapter 1: General Safety Rules

    Labels Your DR PRO MAX450™ LEAF and LAWN VACUUM carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your machine as you set up and before you operate the unit.
  • Page 7: Protecting Yourself And Those Around You

    Keep children and pets at least 100 feet from the working area and ensure they are under the watchful care of a responsible adult. • Be alert and always turn off the lawn tractor engine and the DR Leaf and Lawn Vacuum engine if children or pets enter the work area. •...
  • Page 8: Slope Operation

    • Empty the collector box and allow the engine to cool completely before storing your DR Leaf and Lawn Vacuum in any enclosure. Remember, decomposing material can generate heat and start a fire. Never store the machine with gas in the tank or a fuel container, near an open flame or spark such as a water heater, space heater, clothes dryer, or furnace.
  • Page 9 Check behind your DR Leaf and Lawn Vacuum before backing up. You cannot see directly behind the collector box. • Never attempt to open or empty the collector while the lawn tractor deck is engaged or the DR Leaf and Lawn Vacuum engine is running. Debris may exit at high velocity as you begin to open the collector.
  • Page 10 No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR ® PRO MAX450™ LEAF and LAWN VACUUM in a safe manner. Contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance. ®...
  • Page 11: Chapter 2: Setting Up The Dr Pro Max450™ Leaf And Lawn Vacuum

    Chapter 2: Setting Up the DR PRO MAX450™ LEAF and LAWN VACUUM It may be helpful to familiarize yourself with the controls and features of your DR PRO MAX450™ LEAF and LAWN VACUUM as shown in Figure 1 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
  • Page 12: Specifications

    Specifications Engine DR Power Equipment R390 Displacement 389 cc Cylinders 1 (w/cast iron sleeve) 11.7 Ft-lbs Torque 16.90 Starting Electric w/ Recoil Backup 3800 Cooling Fuel Tank Capacity 6.9 qt Oil Capacity 37.2 oz Oil Type SAE 30W HD Impeller...
  • Page 13: Assembly Parts Identification

    Assembly Parts Identification Compare the contents of the Shipping Box with the Parts Supplied lists and Figures 2 thru 7 below. If there are any questions contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637). Hose Assembly Rear Frame and Collector...
  • Page 14 Parts Box (Figure 3): Item # Part # Description 1 ... A0000926593 ..Bracket, Tube, Rear ........2 2 ... A0001055802 ..Bracket, Tube, Front ........2 3 ... 342471 ....Strap, Rubber ..........1 ..... 350421 ....Hook, Strap ..........2 4 ...
  • Page 15: Installing The Wheels

    3 ..... 333331 ....Nut, Nylon Lock, Flange, 3/8-16 ....... 4* 4 ..... 126851 ....Pin, Cotter, 3/16" X 1.5" ........2 * This hardware will not be used (with or on) your PRO MAX450 machine. Figure 6 Power Unit Hardware Set (Figure 7):...
  • Page 16: Installing The Collector Base

    Installing the Collector Base Collector Base Tool Needed: • 1/2" Wrench 1. Tip the Rear Frame/Collector Base Assembly over onto the Wheels (Figure 11). 2. Position the Collector Base onto the Frame and secure with six Carriage Bolts and Locknuts using a 1/2″ Wrench from the Product Pack (Figure 4). Carriage Bolt and Locknut Assembling and Installing the Power Unit...
  • Page 17: Assembling The Collector

    Sleeve located under front fabric at the front right corner (See Note below). Figure 16 Note: Standing at the right side of the machine as shown, the DR Logo will be Loop Loop upside down and the top flap of the Enclosure is towards you.
  • Page 18 11. Start at the front corner of the Enclosure. Position a Front Tube Bracket on the bottom Tube (Figure 21). Secure the Bracket with two 5/16-18 Bolts and Locknuts (found in product pack, Figure 4) using two 1/2" Wrenches but do not fully tighten.
  • Page 19 16. Insert the two ends of the left side Collector Tube into the holes at the corners of the Collector Base (Figure 26). 17. Secure the rear Tube Brackets to the Collector Base with one Hand Knob for each Bracket (Figure 27). Do not fully tighten. 18.
  • Page 20 21. Open up the front corner flaps to relieve tension on the Enclosure for the following steps (Figure 31). 22. SIDE FLAPS: Open the inner and outer Side Flaps by pulling at the Velcro closures to separate them (Figure 32). 23.
  • Page 21 Velcro 28. Continue folding the edge of the Inner Flap to secure the Velcro at the front Outer Flap of the Enclosure (Figure 38). 29. Fold the Front Corner Flaps in and attach the Velcro to tighten the enclosure (Figure 39). Notice: Ensure both front corner Flaps in the previous step are pulled in as tight as possible so the side walls do not have any slack.
  • Page 22 35. Insert the end of a 40″ Batten into the opening in the side of the top flap corner in each side doors (Figure 44). 36. Rotate the Batten up and push it down into the large pocket that runs the length of the edge until it stops at the other end (Figure 45).
  • Page 23: Installing The Inlet Hose

    Installing the Inlet Hose Tools Needed: • Wire Cutters • Black Marker • Utility Knife • Flat Head Screwdriver or 7mm Wrench 1. Observe the location of the two Bridge Hose Clamps near the Coupling end of the Hose Assembly (Figure 50). 2.
  • Page 24 8. Slide the Hose Support into the holes of the Hose Support Bracket (Figure 54). 9. Support the Hose with the Rubber Strap by hooking one end into the Support Loop, going under the Coupling and securing the other end onto the Support Loop (Figure 55). Hose Support Hose Support Hose...
  • Page 25: Setting Up Your Lawn Mower

    1. Install the Deck Adapter onto your Lawn Mower (Figure 57). 2. If you do not have a DR Deck Adapter and the 8" Hose will not fit your Adapter, order a Kit from us using the contact info above. Install the Hose Adapter Kit onto the end of your Deck Adapter as described in the Kit instructions.
  • Page 26: Connecting The Inlet Hose To The Deck Adapter

    Connecting the Inlet Hose to the Deck Adapter Deck Adapter Tools Needed: Thumb Screw • Wire Cutters Clamp • Knife • Flat Head Screwdriver or 7mm Wrench Hose Cuff 1. Slide the Hose Cuff over the Deck Adapter (Figure 56). Tip: Position the Thumb Screw Clamp toward the Mower so it will not make Inlet contact with objects when mowing.
  • Page 27: Adding The Engine Oil And Gasoline

    • To check the oil level, insert the dipstick all the way in, but do not screw it down. 1. Level the DR PRO MAX450™ LEAF and LAWN VACUUM frame by adjusting Funnel the Jack height (if equipped) or by propping up the front frame.
  • Page 28: Tire Pressure Check

    Tire Pressure Check Tools Needed: • Tire Pressure Gauge • Air Compressor Do not over inflate the tires. Inflate to the manufacturers recommended pressure found on the tires. Valve Stem 1. Remove the Valve Stem Protective Cap (Figure 62) and check the tire with Cap pressure with a Tire Pressure Gauge.
  • Page 29: Chapter 3: Operating The Dr Pro Max450™ Leaf And Lawn Vacuum

    Chapter 3: Operating the DR PRO MAX450™ LEAF AND LAWN VACUUM It may be helpful to better familiarize yourself with the features of your DR PRO MAX450™ LEAF and LAWN VACUUM by reviewing Figure 1 in Chapter 2 before beginning the steps outlined in this chapter.
  • Page 30: Operating Safety

    Towing the DR PRO MAX450™ LEAF and LAWN VACUUM Rubber 1. Make sure you firmly attach the DR PRO MAX450™ LEAF and LAWN Washer Hitch Pin VACUUM Hitch to your Lawn Tractor using the Hitch Pin and Hitch Clip (Figure 64).
  • Page 31: Towing Safety

    Be careful in corners. Practice in first gear to understand the effects of the machine on your ability to turn sharply. Drive your DR PRO MAX450™ LEAF and LAWN VACUUM into the corner of your property and back out straight to mow as close to the corner as possible.
  • Page 32: Dumping

    Enclosure Sleeve Outlet Dumping Chute • Always shut off the tractor and engine vacuum and use caution when dumping the collector load. • Never back up with the Collector in the dump position. 1. Shut down the Mower and Vacuum Engines and set the Mower Parking Figure 69 Brake when you are at the Dump area.
  • Page 33 Enclosure Sleeve 12. Pull the Enclosure Sleeve around the Outlet Chute (Figure 69). Outlet Chute Empty the Collector after each use. Do not store the Leaf System with debris in the Collector. Figure 69 CONTACT US AT www.DRpower.com...
  • Page 34: Converting To Flatbed Trailer Mode

    Converting to Flatbed Trailer Mode Hose Support Before performing this procedure, you must first shut off the mower and leaf and lawn vacuum engines, wait five minutes for all parts to stop and cool, and Coupling disconnect the spark plug wire of the leaf and lawn vacuum. Tools Needed: •...
  • Page 35: Using The Flatbed Trailer

    9. Disconnect the Tow Hitch from the Tow Vehicle and keep the Hitch Pin, Rubber Rubber Washer and Hitch Clip for securing the Flatbed Trailer in the next Washer section (Figure 79). Hitch Pin 10. Remove the two sets of Bolts and Locknuts from the Frame using two 3/4" Wrenches (Figure 80).
  • Page 36: Collapsing The Collector For Compact Storage

    Right Collapsing the Collector for Compact Storage Side Left The Collector can be stored fully assembled but can also be collapsed for more Side compact storage. 1. Unlatch the Buckles that secure the left and right side Doors (Figure 82). 2.
  • Page 37: Chapter 4: Maintaining The Dr Pro Max450™ Leaf And Lawn Vacuum

    *Replace the filter if excess oil is found on the foam element or any oil is found in the paper element. Lubrication Your DR PRO MAX450™ LEAF and LAWN VACUUM was lubricated at the Factory. The operator needs to provide Engine lubrication and lubricate the Wheels periodically.
  • Page 38: Removing And Replacing The Engine Oil

    REMOVING AND REPLACING THE ENGINE OIL Refer to page 28 as well as the Engine Operator Manual for Engine Procedures for removing and replacing the oil. Note: Be sure to use environmentally safe disposal procedures in disposing of the used oil. Replacing the Wheels Before performing any maintenance, repairs or inspection, you must first shut off the mower and leaf and lawn vacuum engines, wait five minutes for all parts to stop and cool, and disconnect the spark plug wire of the leaf and lawn vacuum.
  • Page 39: Battery Care

    Operate the Vacuum Engine for at least 45 minutes to maintain proper Battery charge. If the Battery loses its charge, you will need to use a trickle charger (like the DR Battery Charger) to recharge it. The Charger should have an output of 12 volts at no more than 2 amps.
  • Page 40: Replacing The Battery

    Replacing the Battery Tools Needed: • Two 7/16" Wrenches • Wire Cutters 1. Disconnect the Battery Terminals (Figure 94). 2. Cut the Cable Tie that securing the Wires to the Clamp using Wire Cutters. (Be careful not to cut the Battery Cables). 3.
  • Page 41: Chapter 5: Troubleshooting

    Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) for support. Before performing any maintenance, repairs or inspection, you must first shut off the Mower and Leaf and Lawn Vacuum engines, wait five minutes for all parts to stop and cool, and disconnect the Spark Plug Wire of the Leaf and Lawn Vacuum.
  • Page 42: Troubleshooting Table (Continued)

     Check and make sure the Engine has the right amount of clean oil. If it’s dirty, change it following the procedure in your engine owner’s manual.  If your Engine still lacks power, visit us at www.DRpower.com or call 1-800-DR-OWNER (376- 9637) for assistance. Wheels tracking left or ...
  • Page 43: Chapter 6: Parts Lists And Schematic Diagrams

    Chapter 6: Parts Lists and Schematic Diagrams Parts List – FRAME AND BED ASSEMBLY NOTE: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description A0002423743 Frame w/Label, Rear 265561 Bolt, 1/2-13 X 2 3/4″, GR5, TB...
  • Page 44: Schematic - Frame And Bed Assemblyparts List - Power Unit Assembly

    Schematic – FRAME AND BED ASSEMBLY ® LEAF & LAWN VACUUM...
  • Page 45 Parts List – POWER UNIT ASSEMBLY NOTE: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description A0000094783 Impeller 350321 Washer, Lock, 5/16″, GR8, YZP 342391 Spacer, Impeller 123341 Bolt, HCS, 3/8-16 X 1-3/4″, GR5, ZP 354381 Engine w/Labels, DR 16.96TQ, E/S...
  • Page 46: Schematic - Power Unit Assemblyparts List - Collector Assembly

    Schematic – POWER UNIT ASSEMBLY ® LEAF & LAWN VACUUM...
  • Page 47 Parts List – COLLECTOR ASSEMBLY NOTE: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description A0001234650 Tube, Collector, Side Frame 134431 Bolt, HCS, 5/16-18 X 1-1/2″, GR5, ZP A0001055802 Bracket, Tube, Front 388611 Knob, 5/16-18 X 1.45″ Stud W/Lock...
  • Page 48: Schematic - Collector Assembly Parts List And Schematic - Hose Assembly

    Schematic – COLLECTOR ASSEMBLY ® LEAF & LAWN VACUUM...
  • Page 49 Parts List and Schematic – HOSE ASSEMBLY Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description 337951 Hose, 8" ID X 72" Long, PVC (cut into two pieces – 56" section and 16" section) 337961 Clamp, Hose, 8", Bridge 354421 Strap &...
  • Page 50 LEAF and LAWN VACUUM is fit for ordinary purposes for which a product of this type is used. DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.
  • Page 51: Daily Checklist For The Dr Pro Max450™ Leaf And Lawn Vacuum

    • If possible, store the DR PRO MAX450™ LEAF and LAWN VACUUM in a dry, protected area. If it is necessary to store the machine outside, cover it with a protective material (especially the Engine). Contact us at www.DRpower.com or call 1-800- DR-OWNER (376-9637) to purchase a cover for your DR PRO MAX450™...
  • Page 52 8 0 0 H I N E S B U R G R O A D , S O U T H B U R L I N G T O N , V E R M O N T 0 5 4 0 3 A000 ©2022 DR Power Equipment. All rights reserved 2325658_A...

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