Doyon TLOIG Manual
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Doyon TLOIG Manual

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DESCRIPTION
Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preheat instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATLOW programming (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A18
Oven cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For more information, please contact our office . . . . . . . . . . . . . . . . . . . .
SECTION « B » DIMENSIONS
TLOIG & TLOIIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
SECTION « C » BURNER ADJUSTMENT
TLOIG & TLOIIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION « F » CONTROL PANELS
TLOIG & TLOIIG - 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . .
TLOIG & TLOIIG - 220V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TLOIG & TLOIIG - 120V/208V/3PH & 120V/240V/3PH (WATLOW) F7
SECTION « G » ELECTRIC SCHEMATICS
TLOIG - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . .
TLOIG - 120V/208V/3PH & 120V/240V/3PH. . . . . . . . . . . . . . . . . . . . .
TLOIG - 220V/1PH/60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TLOIG - 220V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
All manuals and user guides at all-guides.com
TLOIG & TLOIIG

TABLE OF CONTENTS

PAGE
A1
A4
A19
A20
E1
F1
F4
G1
G2
G3
G4

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Summary of Contents for Doyon TLOIG

  • Page 1: Table Of Contents

    TLOIG - 220V/1PH/60Hz ........
  • Page 2 All manuals and user guides at all-guides.com TLOIIG - 120V/208V/3PH & 120V/240V/3PH..... G5 TLOIIG - 208V/3PH & 240V/3PH....... G6 TLOIIG - 120V/208V/3PH &...
  • Page 3 ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organizations. The customer is responsible for finding qualified technicians in gas, electricity and plumbing for the installation of the oven.

  • Page 4: Construction

    All manuals and user guides at all-guides.com CONSTRUCTION You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material. The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.

  • Page 5: Warnings

    All manuals and user guides at all-guides.com INSTALLATION WARNINGS The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1-XX and CAN/CGA-B149-XX. Refer to last edition year for XX. Copies of these are available at: American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209.

  • Page 6: Distances To Respect For The Installation Near Flammable Products

    All manuals and user guides at all-guides.com DISTANCES TO RESPECT FOR THE INSTALLATION NEAR FLAMMABLE PRODUCTS Back and sides of the oven: 0 inch. Top of the oven: a clearance of 24 inches from the ceiling must exist to permit adequate venting of the exhaust pipe and hot parts, and to give proper access to a technician.

  • Page 7: Installation

    1. To the certified gas technician The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation. It is nevertheless necessary to verify on site the pressure at the burner input.
  • Page 8 These CONVERSION PROCEDURE modifications must be done carefully and completely under the company's instruction to remain conform to A.G.A. or C.G.A standards. Refer to Doyon Equipment to get the right CONVERSION KIT. Air input settings...
  • Page 9 Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240). Note: The water flow valves for steam have been adjusted, DO NOT TOUCH.

  • Page 10: Operation

    All manuals and user guides at all-guides.com OPERATION 1. Turn on the ventilation system if necessary. 2. Turn on the oven. • The red pilot light should light up; • The inside lighting should light up; • The blowers come on and the rack support starts to rotate if the door is closed properly. 3.
  • Page 11 All manuals and user guides at all-guides.com POWER FAILURE The burner, the electric gas valve and the regulator are all designed to be failed safe. There is no special action to take in case of electrical power failure. 8. To stop the oven, set the selector switch to the position "OFF". The oven has been designed to keep the burner blower running for 30 minutes after it has been shut off.

  • Page 12: Preheat Instructions

    All manuals and user guides at all-guides.com PREHEAT INSTRUCTIONS To use the PREHEAT function, push the preheat switch to start. The preheat function will stop automatically when the door is opened. This is the only way to stop the preheat function. In order to avoid a temperature drop when loading your next baking, maintain the temperature F degrees higher than needed between two baking by using the preheat function.

  • Page 13: Watlow Programming (Optional)

    All manuals and user guides at all-guides.com WATLOW PROGRAMMING The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure. Each menu includes 3 "STEPS" and each step includes : Symbol •...
  • Page 14 All manuals and user guides at all-guides.com Step #2 Suggested values SP2 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1) t2 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex.
  • Page 15 All manuals and user guides at all-guides.com EXAMPLE 2 (Cooking program with steam cycle) -For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of 20 minutes at 375°F followed by a 15 seconds buzzer. To access the programming mode: •...
  • Page 16 All manuals and user guides at all-guides.com Step #3 Suggested values SP3 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2) t3 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex.

  • Page 17: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLESHOOTING BEFORE CALLING FOR SERVICE ANSWERS TO MOST FREQUENT QUESTIONS Always cut off the main power before replacing any parts. Take care of water and gas piping system when servicing. Remove the front panels by screwing out the Control parts are under the left front only screw on each panel.
  • Page 18 All manuals and user guides at all-guides.com interlocked safety devices. In the event of a failure of the flame or any blockage of the combustion air supply, the burner will "lock out" in the safety condition. • Air has not been bled from the gas line. a) Flame failure: •...

  • Page 19: Maintenance

    All manuals and user guides at all-guides.com MAINTENANCE MAINTENANCE OF THE OVEN • Grease regularly as shown in "LUBRIFICATION AND ADJUSTMENT" section. • Use only grease provided with the oven. • It is recommended to use a water filter to avoid accumulation of minerals inside the oven during the use of the steam cycle.
  • Page 20 All manuals and user guides at all-guides.com...

  • Page 21: Oven Cleaning

    All manuals and user guides at all-guides.com OVEN CLEANING Step by step Recommendations We recommend and sell: Clean the inside of the oven with water and soap. Dirt Buster III : Action foam cleaner CHEMCO Part number : NEB201 After cleaning the inside of the oven, apply a We recommend and sell: 316 Silicone base protector and lubricant for silicone base oven protector.

  • Page 22: For More Information, Please Contact Our Office

    All manuals and user guides at all-guides.com FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE : DOYON EQUIPMENT INC. 1255, rue Principale Linière, Qc, Canada G0M 1J0 Tel. : 1 (418) 685-3431 Canada : 1 (800) 463-1636 U.S. : 1 (800) 463-4273...
  • Page 23 All manuals and user guides at all-guides.com SECTION DIMENSIONS...
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  • Page 38 All manuals and user guides at all-guides.com SECTION BURNER AJUSTEMENT...
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  • Page 40 All manuals and user guides at all-guides.com SECTION COMPONENT PARTS...
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  • Page 42 All manuals and user guides at all-guides.com Item Part Number Description Quantity P3073 TLO-1 DOOR OVEN 30 X 73(TLO-1) P4173 TLO-2 DOOR OVEN 41 5/8 x 73(TLO-2) CONTROL PANEL 208V 3PH TLO-1-G ELP991 EMERGENCY SWITCH KNOB ELI575 CONTACT BLOCK 1NC ELI550 MAIN SWITCH (SELECTOR)
  • Page 43 All manuals and user guides at all-guides.com...
  • Page 44 All manuals and user guides at all-guides.com Item Part Number Description Quantity ELP911 JUNCTION BOX AND ELL050 GROUND LUG AND ELB071 TERMINAL BLOCK 2P 175A208V 3PH) ELB072 TERMINAL BLOCK 3P 175A240V 1PH) ELV590 NEEDLE VALVE ELM820TL 3 PH MOTOR KIT ELM800TL SINGLE PHASE MOTOR KIT ELS880...
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  • Page 50 All manuals and user guides at all-guides.com Item Part Number Description Quantity 50001303 GAS PIPE INTAKE 50001304-C NATURAL GAS NOZZLE (.343") 50001304-D PROPANE NOZZLE (.191") (GROUND PLATE) ELM950 BURNER MOTEUR 1/4HP 120V 3450 RPM GAD210 FLAME DECTECTION ROD Model : TLO-1-G View : BURNER (SEE TOP)
  • Page 51 All manuals and user guides at all-guides.com...
  • Page 52 All manuals and user guides at all-guides.com Item Part Number Description Quantity P4173 TLO-2 DOOR OVEN 41 5/8 x 73 CONTROL PANEL 208V 3PH TLO-2-G) ELP991 EMERGENCY SWITCH KNOB AND ELI575 CONTACT BLOCK 1NC ELI550 MAIN SWITCH (SELECTOR) AND ELI555 CONTACT BLOCK 1NO ELF950 FUSE HOLDER 15A...
  • Page 53 All manuals and user guides at all-guides.com SECTION CONTROL PANELS...
  • Page 54 All manuals and user guides at all-guides.com CONTROL PANEL 120V/208V/3PH & 120V/240V/3PH...
  • Page 55 All manuals and user guides at all-guides.com...
  • Page 56 All manuals and user guides at all-guides.com Item Part Number Description Quantity ELL050 GROUND LUG ELM650 PHASE SEQUENCE RELAY 220V AND ELC617 BASE ELC860 CONTACTOR 2P 30A 110V ELC902 MOTOR CONTACTOR 3HP ELC505B CONTACTOR COIL (ONLY) ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS AND ELO125 OVERLOAD BASE RELAY ELB073...
  • Page 57 All manuals and user guides at all-guides.com CONTROL PANEL 220V/1PH/50hZ...
  • Page 58 All manuals and user guides at all-guides.com...
  • Page 59 All manuals and user guides at all-guides.com Item Part Number Description Quantity ELL050 GROUND LUG ELC860 CONTACTOR 2P 30A 110V ELC902 MOTOR CONTACTOR 3HP ELC505B CONTACTOR COIL (ONLY) ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS AND ELO125 OVERLOAD BASE RELAY ELB073 TERMINAL BLOCK 30A ELC630...
  • Page 60 All manuals and user guides at all-guides.com CONTROL PANEL 120V/208V/3PH (WATLOW) & 120V/240V/3PH (WATLOW)
  • Page 61 All manuals and user guides at all-guides.com...
  • Page 62 All manuals and user guides at all-guides.com Item Part Number Description Quantity ELL050 GROUND LUG ELM650 PHASE SEQUENCE RELAY 220V AND ELC617 BASE ELC860 CONTACTOR 2P 30A 110V ELC902 MOTOR CONTACTOR 3HP ELC505B CONTACTOR COIL (ONLY) ELO098 OVERLOAD TELEMECANIQUE 2.5 TO 4 AMPS AND ELO125 OVERLOAD BASE RELAY ELB073...
  • Page 63 All manuals and user guides at all-guides.com SECTION ELECTRIC SCHEMATICS...
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  • Page 71 The purchaser is responsible for having the equipment properly installed, operated under normal conditions with proper supervision and to perform periodic preventive maintenance. If any parts are proven defective during the period of one year from date of purchase, Doyon Equipment Inc. hereby guarantees to replace, without charge, F.O.B. Linière, Quebec, Canada, such part or parts.

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