Advertisement
Quick Links
This Manual Covers Restraints Built After Serial Numbers:
08EE400001W and up
PRINTED IN U.S.A.
RITE-HITE
PRINT SHOP
STR-4100 Dok-Lok
Vehicle Restraint
Installation Manual
part of the SMOOTH TRANSITION DOK SYSTEM
®
TM
MADE IN U.S.A.
PUBLICATION NO. 1243
APRIL 2008
Advertisement
Related Manuals for RITE-HITE Dok-Lok STR-4100
Summary of Contents for RITE-HITE Dok-Lok STR-4100
- Page 1 ® STR-4100 Dok-Lok Vehicle Restraint Installation Manual part of the SMOOTH TRANSITION DOK SYSTEM MADE IN U.S.A. This Manual Covers Restraints Built After Serial Numbers: 08EE400001W and up PRINTED IN U.S.A. PUBLICATION NO. 1243 RITE-HITE PRINT SHOP APRIL 2008...
- Page 2 RITE-HITE representative. The STR-4100 DOK-LOK vehicle restraint by RITE-HITE is intended to provide a safer workplace for workers in shipping and receiving dock areas. The STR-4100 DOK-LOK vehicle restraint is a hydraulic restraint device that, when properly installed and operated, retains a secure connection between the truck and dock.
- Page 3 RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout).
- Page 4 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual SAFETY DEVICES HANDS Never be under the dock leveler platform or lip without: STEP • Installing the Safe-T-Strut or other manufacturer approved supporting device. • Turning off power to the control box. • Lockout/Tagout power to the leveler, as Power Moving Components shown under Safety Warnings on page 3.
- Page 5 Installation Manual STR-4100 DOK-LOK INSTALLATION A DOK-LOK vehicle restraint may be installed on docks with or without levelers. Consult RITE-HITE for proper application. Follow the six (6) step installation procedure below: Never be under the dock leveler platform or lip without: 1.
- Page 6 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual INSTALLATION CONT. Concrete anchors are provided with each BEFORE WELDING: STR-4100 DOK-LOK vehicle restraint. You must It is recommended that all power, ground and install an anchor in each roller track plate hole limit switch wires are disconnected from the except those plug-welded to embedded steel.
- Page 7 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual INSTALLATION CONT. Attach Lifting Chains See Note 90° Shim to Base Plate Across Top 1/4” Of Track 1/4” Leveler Front Approach Curb Angle 3-5/16” Typ. Both Sides 1/4” Declined Approach Embedded Mounting Plate or Dok-Lok Bracket Typ.
- Page 8 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual INSTALLATION CONT. Control Box Wire Power Unit Into Control Box Hydraulic Power Unit Pit Center Line Pass Hoses Through Wall Using Conduit As Required Dock Floor Outside Electrical Junction Box Three Sensor Wires...
- Page 9 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual INSTALLATION CONT. NOTE: DO NOT Overtighten Hose Fittings! From P Port On Valve Block From L Port On Valve Block To P Port On Power Unit To L Port On Power Unit FIGURE 6 - HOSE ROUTING - STAND ALONE POWER UNIT...
- Page 10 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual INSTALLATION CONT. Edge of Door or Inside Sign Outside Surface of Shelter (If Equipped) Control Box Outside Light Box 15” Ref. Hydraulic Power Unit 48” Approx. Outside Sign (Mirror Image) Pit Center Line 32”...
- Page 11 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual INSTALLATION CONT. Apply power to the control box and enter fill mode. Controls are now in Fill Mode. Holding the LOCK or UNLOCK Button will run the pump up or down. Press and hold Diagnostic/Fill Mode Button on the inside of the control box until horn chirps.
- Page 12 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual SPECIAL APPLICATION INSTALLATION ITEMS 72” 10” 30” 30” NOTES: a. Concrete pad required on all approaches of materials other than concrete. b. Pad must be a minimum 10 inches thick. May need to repair due to sub-soil climatic conditions or location codes.
- Page 13 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual SPECIAL APPLICATION INSTALLATION ITEMS 8 - 3/16” 3” Extend Lip Guide 1/4” Typ. Remove Excess Shim As Required Material From Behind Track Angles. Shaded Area 1/2” THK Min. Bar As Shown. Stock For Distances Greater Than 1”...
- Page 14 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual SPECIAL APPLICATION INSTALLATION ITEMS CONT. 1/4” 4X Ø 11/16” 64” 1” Typ. 1/4” 7 -21/32” 10” 4 - 1/4” 2” Typ. 1/4” 1/4” Section C-C Wheel Riser Height FIGURE 15 - SPACER FABRICATION...
- Page 15 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual SPECIAL APPLICATION INSTALLATION ITEMS CONT. Embedded PVC Pipe Overhead View Side View FIGURE 17 - TRENCH DRAIN INSTALLATION WITH TRENCH DRAIN If trench drain is below the base plate, embed PVC pipe in concrete for drainage. Concrete should extend a minimum of 6 inches to either side of of mounting plate.
- Page 16 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual OPTIONAL POWER UNIT MOUNTING LOCATION Optional Power Unit Mounting Location. Ensure Hoses Are Protected By Channel Or Other Control Box Means. Protection Not To Project More Than 3 Inches Off Dock Face. Protection Must Extend Down To 8 Inches Off Of The Approach.
- Page 17 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual NOTES Pub. No. 1243 — April 2008...
- Page 18 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual NOTES Pub. No. 1243 — April 2008...
- Page 19 RITE-HITE ® STR-4100 DOK-LOK ® Installation Manual NOTES Pub. No. 1243 — April 2008...
- Page 20 RITE-HITE ® in writing. In the event of any defects covered by this warranty, RITE-HITE ® will remedy such defects by repairing or replacing any defective equipment or parts, bearing all the costs for parts, labor, and transportation. This shall be the exclusive remedy for all claims whether based on contract, negligence, or strict liability.
Need help?
Do you have a question about the Dok-Lok STR-4100 and is the answer not in the manual?
Questions and answers