YOKOGAWA ADMAG AM100D User Manual
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YOKOGAWA ADMAG AM100D User Manual

YOKOGAWA ADMAG AM100D User Manual

Magnetic flow tube
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User's
Manual
Models AM100D, AM200D,
AM300D, AM400D, and AM500D
Magnetic Flow Tube
IM 1E6D0-01E
IM 1E6D0-01E
17th Edition

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  • Page 1 User's Manual Models AM100D, AM200D, AM300D, AM400D, and AM500D Magnetic Flow Tube IM 1E6D0-01E IM 1E6D0-01E 17th Edition...

  • Page 2: Table Of Contents

    CSA ..................... 6-2 CENELEC (KEMA) ................6-2 JIS ....................... 6-3 INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT ..................EX-B03E FD No. IM 1E6D0-01E 17th Edition: Nov. 2002 (YG) IM 1E7D0-01E All Rights Reserved, Copyright © 1990, Yokogawa Electric Corporation...

  • Page 3: Introduction

    A CAUTION sign denotes a hazard. It calls permission. attention to procedure, practice, condition or the • Yokogawa makes no warranty of any kind with like, which, if not correctly performed or adhered regard to this material, including, but not limited to,...
  • Page 4 1. INTRODUCTION Warranty • The guaranteed term of this instrument is described in the quotation. We repair the damages that occurred during the guaranteed term for free. • Please contact with our sales office when this instrument is damaged. • If the instrument has trouble, please inform us model code, serial number, and concrete substances or situations.

  • Page 5: Handling Precautions

    • Hexagonal wrench 2-piece (only for JIS flameproof 2.5 Terminal Box Reori- type) entation Precautions Please do not change the terminal box orientation at the customer’s site. If the terminal box reorientation is required, please contact Yokogawa office or service center. IM 1E6D0-01E...

  • Page 6: Installation

    3. INSTALLATION INSTALLATION D: Nominal diameter of flow tube Gate valve Reducer pipe Expander pipe fully open CAUTION This instrument must be installed by expert 5 D or more 2 D or more Do not care to 0 D Do not care to 0 D 10 D or more 2 D or more engineer or skilled personnel.
  • Page 7 3. INSTALLATION (5) Liquid Sealing Compound Please design the piping that a fluid is always filled in the pipes. The Vertical Mounting is effective for fluids that is easily separate or slurry settles within pipes. IMPORTANT In this case, please flow a fluid from bottom to up. Please give attention in using Liquid Sealing Compound to the piping, because it brings bad (BAD)

  • Page 8: Handling Precautions

    3. INSTALLATION (12) Grounding 3.2 Handling Precau- tions IMPORTANT Improper grounding can have an adverse affect WARNING on the flow measurement. Please ensure that the instrument is properly grounded. The Magnetic Flow tube is a heavy instrument. Please be careful to prevent persons from The electromotive force of the magnetic flow tube is injuring when it is handled.

  • Page 9: Flow Tube Piping

    3. INSTALLATION (2) Precaution for Shock 3.2.2 Flow Tube Piping CAUTION CAUTION Care should be taken not to drop the flow tube Mis-aligned or slanted piping can lead to leakage or subject it to excessive shock. This may lead and damage to flanges. to liner damage which will cause inaccurate readings.

  • Page 10: Mounting

    3. INSTALLATION 3.3 Mounting (1) Mounting Direction Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the 3.3.1 Nominal Diameter 2.5 mm (0.1˝) direction of the arrow mark on the flow tube. to 10 mm (0.4˝) Union Joint Type IMPORTANT...

  • Page 11: Nominal Diameter 2.5Mm (0.1˝) To 40Mm (1.5˝) Wafer Type

    3. INSTALLATION (4) Tightening Nuts Table 3.3.2 Size: mm(inch) Tightening Torque N-m {kgf-cm} [in-lbf] CAUTION 2.5(0.1) Max.12{122}[106] Tighten the union joint nuts according to Torque 5(0.2) Max.12{122}[106] Values in Table 3.3.1 using a torque wrench. As 10(0.4) Max.18{183}[160] the gasket material is Fluorocarbon PTFE, it is T030302.EPS possible that nuts may loose by it’s character as 3.3.2...
  • Page 12 3. INSTALLATION (3) Positioning Flow Tube CAUTION Please pass two through-bolts to adjacent holes of both flanges and mount the Flow Tube, and pass other In case of PFA lining type, as the lining material through-bolts to other holes. (Refer to Figure 3.3.2/ is Fluorocarbon PFA, it is possible that nuts may 3.3.3) In case stud type of through-bolts are used, loose by its character as time passes.
  • Page 13 3. INSTALLATION Table 3.3.3 Tightening Torque Values for Metal Piping Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf] Flange ANSI Size Rating PN10/16 mm(inch) 6 to 9 6 to 9 6 to 9 6 to 9 6 to 9 2.5(0.1), 5(0.2) {61 to 92}...

  • Page 14: Nominal Diameter 50 Mm(2˝) To 200 Mm(8˝) Wafer Type

    3. INSTALLATION 3.3.3 Nominal Diameter 50 mm(2˝) to NOTE 200 mm(8˝) Wafer Type When installing a size 150mm with JIS F12 (JIS75M) flange, please displace in circumferen- IMPORTANT tial direction slightly because the cover of electrode chamber will interfere against the bolts. Please use appropriate bolts and nuts according to process connection.
  • Page 15 3. INSTALLATION Table 3.3.5 Tightening Torque Values for Metal Piping Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf] Flange ANSI JIS G3451 Size Rating mm(inch) PN10 PN16 28 to 42 14 to 21 28 to 42 14 to 21 28 to 42 50(2)
  • Page 16 3. INSTALLATION Table 3.3.7 Centering Device Identification Flange Rating JIS G3451 DIN PN JIS 10K JIS 20K ANSI 150 ANSI 300 10/16 Lining mm(inch) 50(2) — 80(3) PFA, 100(4) polyure- thane 150(6) 200(8) 50(2) — 80(3) Ceramics 100(4) 150(6) 200(8) *Each Centering Devices is engraved a character as identifidation.

  • Page 17: Nominal Diameter 15 Mm (0.5˝) To 400 Mm (16˝) Flange Type

    3. INSTALLATION 3.3.4 Nominal Diameter 15 mm (0.5˝) (2) Tightening Nuts to 400 mm (16˝) Flange Type Please tighten the bolts according to Torque Values in Table 3.3.9. In case of PVC piping, please select optional code/FRG, use rubber gasket and tighten with IMPORTANT the torque value in Table 3.3.10.
  • Page 18 3. INSTALLATION Table 3.3.9 Tightening Torque Values for Metal Piping in N-m{kgf-cm} [in-lbf] Flange ANSI JIS G3451 Size Rating F12(75M) PN10 PN16 mm(inch) 3 to 5 3 to 5 3 to 5 3 to 5 3 to 5 — — 15(0.5mm) {31 to 51} {31 to 51}...

  • Page 19: Mominal Diameter 500 Mm (20") To 2600 (104") Flange Type

    3. INSTALLATION (3) Installation Foundation Dimensions 3.3.5 Mominal Diameter 500 mm (20") Table 3.3.11 Installation Foundation Dimensions to 2600 (104") Flange Type [Nominal Dia. 500 mm (20") to 1000 mm (40")] (1) Mounting Direction Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

  • Page 20: Mounting Procedure For Sanitary Type

    3. INSTALLATION (4) Connecting to Pipe IMPORTANT Please pass bolts from pipe line side, not flow tube side, and tighten the bolts according to Torque Values If it is impossible to macth the direction, please in Table 3.3.9. never remodel to change direction of the termi- nal box.

  • Page 21: Wiring Precautions

    3. INSTALLATION 3.4 Wiring Precautions • Please be sure to fully tighten the terminal box cover before the power is turned on. • Please be sure to turn off the power before This section is described wiring only for flow tube opening the terminal box cover.

  • Page 22: Connnection To Am11Magnetic Flow Converter

    3. INSTALLATION 3.4.4 Connnection to AM11Magnetic CAUTION Flow Converter Since A, B, SA, SB, and C all operate at differ- Connect the flow tube and converter in the following ent electrical potentials, securely insulate them method. from each other so they do not touch. The shields must not be allowed to touch each other or to touch the case.

  • Page 23: Wiring Ports

    3. INSTALLATION 3.4.5 Wiring Ports B : Insulation Check After wiring is completed, check insulation of the Please select the most suitable standard of wiring following terminals together with the wiring under the procedure for the wiring ports by customer’s own. condition of the converter side wiring terminals disconnected.

  • Page 24: Maintenance

    4. MAINTENANCE MAINTENANCE (2) Insulation Resistance Check WARNING Check the insulation resistances in accordance with the tables below. If one of them falls below the value in This instrument must be repaired or mainte- the tables, replacement or repair of the flow tube is nance-serviced by expert engineer or skilled needed.

  • Page 26: Outline

    Stainless steel (SCS13)*or Alumina resistance gasket for PVC piping (Fluoro ceramic (99.9%) rubber) Terminal box : Aluminum alloy. Contact Yokogawa office. (Refer to TI Size 25 to 100 mm (1 to 4in.) 1E6A0-06E) Housing: Stainless steel(SUS304) Union Joint:Stainless steel (SUS316L), for ceramic...
  • Page 27 5. OUTLINE Electrode Construction: STANDARD PERFORMANCE • General Purpose/Ex-proof/Submersible type Accuracy: PFA, Polyurethane Linings: External Insertion type. PFA and Ceramic Lining Ceramic Lining: Integral type. • Sanitary type Vs: Span setting value (m/s) Internal Insertion type. Size in Span in m/s Accuracy * Only PFA lining is available for sanitary type mm (inch)
  • Page 28 5. OUTLINE Distance between Flow Tube and Converter: CAUTION Size 15 mm(0.5in.) to 400mm(16in.) When performing the Voltage Breakdown Test, m(ft) Insulation Resistance Test or any unpowered 200(660) Cable electrical test, wait 10 seconds after the power length As shown in accuracy description supply is tumed off before removing the housing 100(330) 50(170)
  • Page 29 5. OUTLINE Reasonable Figures for Thermal Shock of Ceramic ACCESSORIES Lining: Centering device (Wafer type) 1set Hexagonal Wrench (JIS Flameproof type) 2sets Size 2.5 to 25 mm(0.1 to 1 in.) ∆T°C(°F) Hexagonal Wrench (Ex-proof type except JIS) 1set 120(248) Increase TERMINAL CONNECTION 100(212) Terminal symbols...
  • Page 30 5. OUTLINE MODEL AND SUFFIX CODE • General purpose/Explosion proof/Submersible Type AM100D, 200D Application A: Available Model Suffix code Description N: Not Available Lining material ....Size 2.5 mm (0.1in.) AM102D Note 1...
  • Page 31 5. OUTLINE • General purpose/Submersible Type AM300D Application A: Available Model Suffix code Description N: Not Available Lining material ....AM325D Size 250 mm (10in.) .
  • Page 32 No need to select because waterproof glands(union joint)are attached for submersible type as standard. Note2 In case of requirement of EN10204 3.1B for Material Certificate, contact Yokogawa office. Note3 It is available only for JIS 10K wafer, JIS 20K wafer or ANSI 150 wafer type, not available with 65, 125mm.
  • Page 33 5. OUTLINE EXTERNAL DIMENSIONS Unit : mm (Approx. inch) ø86(3.4) Shroud(for ex-proof) Ground Terminal (4.3) (M4) (1.9) Type General (G), Ex-proof(C,N) Size code Size 2.5(0.1) 5(0.2) 10(0.4) 15(0.5) Lining code Face-to-face 85(3.3)* 36 (1.4) Outer dia. øD 44(1.7) Width 72(2.8) Height 214(8.4)** Height...
  • Page 34 5. OUTLINE o86(3.4) Shroud Ground Terminal (for ex-proof) 109(4.3) (M4) Water-proof gland (1.9) (for submersible type**) 36 (1.4) Type General(G), Submersible(W) EX-proof(C,N) Size code Size 25(1) 40(1.5) 50(2) 80(3) 100(4) 80(3) 100(4) 25(1) 40(1.5) 50(2) 80(3) 100(4) 80(3) 100(4) 65(2.5) Lining code A.U.C Face-to-face...
  • Page 35 5. OUTLINE Shroud ø86(3.4) 109(4.3) (for ex-proof) 48(1.9) Ground Terminal (M4) General(G) Ex-proof(C,N) Type Size code Size 15(0.5) Lining code 36(1.42) Process Connection Outer dia. øD 95(3.7) 95(3.7) 89(3.5) 95(3.7) 95(3.7) 214** 19(0.7)~ 21(0.8)~ 18(0.7)~ 21(0.8)~ 20(0.8)~ (8.43) Thickness 24(0.9)* 26(1.0)* 25(1.0)* 28(1.1)*...
  • Page 36 5. OUTLINE Shroud(for ex-proof) ø86(3.4) 109(4.3) Water proof gland 48(1.9) Ground Terminal (for submersible type***) (M4) N-øh (1.4) øD H2** øC Type General(G), Submersible(W), Ex-proof(C, N) The face-to-face length is longer by approx.28mm (1.1") for earth ring P,T. Size code The thickness(t) is longer by approx.14mm (0.55") for earth ring P,T.
  • Page 37 5. OUTLINE Ground Terminal ø86 (M4) (3.4) 109(4.3) Eye bolt Water-proof gland (1.9) (for submersible type**) 50 (2.0) N-øh øD øC for AM330, AM335, AM340 Type General(G), Submersible(W) Size code Size Lining code A , U Face-to-face 430(16.9) 500(19.7) 550(21.7) 600(23.6) Eye bolt hole dia.
  • Page 38 5. OUTLINE AM405/406/407/408/409/410 Model AM405 AM406 AM407 AM408 AM409 AM410 Size 500(20) 600(24) 700(28) 800(32) 900(36) 1000(40) Face-to-face 750(29.5) 800(31.5) 900(35.4) 1050(41.3) 1200(47.2) 1300(51.2) 48(1.9) 70(2.8) N-øh Height 450(17.7) 500(19.7) 550(21.7) 600(23.6) 650(25.6) 700(27.6) Height 840(33.1) 939(37.0) 1043(41.1) 1148(45.2) 1247(49.1) 1346(53.0) Height 334(13.1)
  • Page 39 5. OUTLINE N- h 16-R AM516/518/520/522/524/526 Model AM516 AM518 AM520 AM522 AM524 AM526 Size 1600(64) 1800(72) 2000(80) 2200(88) 2400(96) 2600(104) Face-to-face 2400(94.5) 2610(102.8) 2800(110.2) 2970(117.0) 3120(122.8) 3300(129.9) Height 1280(50.4) 1350(53.2) 1450(57.1) 1550(61.0) 1700(66.9) 1700(66.9) Height 2971(117.0) 3143(123.7) 3346(131.7) 3553(139.9) 3811(150.0) 3923(154.4) Interval1 1834(72.2)

  • Page 40: Hazardous Duty Type Instrument

    Groups E, F & G. Intrinsically safe (electrode) for by other than authorized representative of Class I Division 1 Groups A, B, C & D Yokogawa Electric Corporation is prohibited and Electrode circuit Vmax : 250V ac/dc will void the approval of Factory Mutual Re- Temp.

  • Page 41: Csa

    YOKOGAWA Electric Corporation or The instrument modification or parts replacement YOKOGAWA Corporation of AMERICA is by other than authorized representative of prohibited and will void Canadian Standards Yokogawa Electric Corporation is prohibited and Explosionproof Certification. will void the certification. IM 1E6D0-01E...

  • Page 42: Jis

    6. HAZARDOUS DUTY TYPE INSTRUMENT 6.4 JIS WARNING Care should be taken to install, wiring, piping to keep safety. This instrument is restricted to maintenance and repair. Please read "INSTAL- LATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT" in the end of this manual.
  • Page 43 6. HAZARDOUS DUTY TYPE INSTRUMENT Unit : mm Adapter body(M. Screw) (Approx. inch) O-Ring Packing case 16.5(0.65) Hexagon socket set screw Packing * 18(0.71) Hexagon socket set screw O-Ring O-Ring Washer Union nut Packing gland *Packing Clamp ring (Choose from the table below depend on cable outside diameter) Clamp nut O-Ring...

  • Page 44: Installation And Operating Precautions For Jis Flameproof Equipment

    INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT Apparatus Certified Under Technical Criteria (IEC-compatible Standards) 1. General construction is of completely enclosed type and its enclosure shall endure explosive pressures in cases where explosive The following describes precautions on electrical apparatus gases or vapours entering the enclosure cause explosion.
  • Page 45 INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT 4. Installation of Flameproof Ap- • Specific cables shall be used as recommended by the “USER’S GUIDELINES for Electrical Installations for paratus Explosive Gas Atmospheres in General Industry,” published in 1994. (1) Installation Area •...
  • Page 46 So, (2) Repair Yokogawa-specified cable entry devices for flameproof type shall be used to meet this demand. If the flameproof apparatus requires repair, turn off the power and transport it to a safety (non-hazardous) location.

This manual is also suitable for:

Admag am200dAdmag am300dAdmag am400dAdmag am500dAdmag am102dAdmag am105d ... Show all

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