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Beckhoff EP9300-0022 Manual

Profinet rt ethercat box
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Documentation | EN
EP9300-0022
PROFINET RT EtherCAT Box
2022-03-31 | Version: 2.3

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  • Page 1 Documentation | EN EP9300-0022 PROFINET RT EtherCAT Box 2022-03-31 | Version: 2.3...

  • Page 3: Table Of Contents

    EBus Error Behaviour ........................ 44 5.10 Activating the web page ........................ 45 5.11 Decommissioning .......................... 46 6 PROFINET.............................. 47 PROFINET system presentation ..................... 47 Representation of an EtherCAT slave on PROFINET .............. 49 7 FAQ ................................ 54 8 Error handling und diagnosis......................... 55 LED display ............................. 55 EP9300-0022 Version: 2.3...
  • Page 4 Version identification of EtherCAT devices .................. 59 9.3.1 General notes on marking .................... 59 9.3.2 Version identification of EP/EPI/EPP/ER/ERI boxes ............ 60 9.3.3 Beckhoff Identification Code (BIC)...................  61 9.3.4 Electronic access to the BIC (eBIC) ................ 63 Support and Service ........................ 65 Version: 2.3 EP9300-0022...

  • Page 5: Foreword

    , XTS and XPlanar are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Patent Pending...

  • Page 6: Safety Instructions

    All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.

  • Page 7: Documentation Issue Status

    YY - year of production 10 - year of production 2010 FF - firmware version 02 - firmware version 02 HH - hardware version 01 - hardware version 01 Further information on this topic: Version identification of EtherCAT devices [} 59]. EP9300-0022 Version: 2.3...

  • Page 8: Notes On Information Security

    Foreword Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats.

  • Page 9: Ethercat Box - Introduction

    • digital outputs with 0.5 or 2 A output current • analog inputs and outputs with 16 bit resolution • Thermocouple and RTD inputs • Stepper motor modules XFC (eXtreme Fast Control Technology) modules, including inputs with time stamp, are also available. EP9300-0022 Version: 2.3...
  • Page 10 Fig. 3: EtherCAT Box with M12 connections for sensors/actuators Basic EtherCAT documentation You will find a detailed description of the EtherCAT system in the Basic System Documentation for EtherCAT, which is available for download from our website (www.beckhoff.com) under Downloads. Version: 2.3 EP9300-0022...

  • Page 11: Product Overview

    ERxxxx and EQxxxx) and converts the telegrams from PROFINET RT to EtherCAT. One station consists of an EP9300-0022 and any number of EtherCAT Box modules. The box is connected to PROFINET RT via a D-coded M12 socket. With EtherCAT, the PROFINET RT box can use the powerful and ultra-fast I/O system with its large selection of EtherCAT Box modules.

  • Page 12: Technical Data

    EMC immunity / emission conforms to EN 61000-6-2 / EN 61000-6-4 Protection class IP65, IP66, IP67 (conforms to EN 60529) Approvals / markings Approvals / markings  CE, cURus [} 24] *) Real applicable approvals/markings see type plate on the side (product marking). Version: 2.3 EP9300-0022...

  • Page 13: Profinet

    DHCP Scope of supply Make sure that the following components are included in the scope of delivery: • 1x EP9300-0022 • 1x protective cap for EtherCAT socket, M8, green (pre-assembled) • 2x protective cap for Profinet socket, M12, black (pre-assembled) •...

  • Page 14: Mounting And Connection

    Metal parts brass, nickel-plated Contacts CuZn, gold-plated Installation position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 126 x 60 x 26.5 mm (without connectors) Version: 2.3 EP9300-0022...

  • Page 15: Fixing

    The Fixing [} 15] also serve as connections for the functional earth (FE). Make sure that the box is earthed with low impedance via both fastening screws. You can achieve this, for example, by mounting the box on a grounded machine bed. Fig. 4: Functional earth via the fastening holes EP9300-0022 Version: 2.3...

  • Page 16: Connections

    0.4 Nm EtherCAT output [} 19] X201 Diag port [} 23] Mount plugs on these connectors using a torque wrench, e.g. ZB8801 from Beckhoff. Protective caps • Seal unused connectors with protective caps. • Ensure the correct seating of pre-assembled protective caps. Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection.

  • Page 17: Profinet

    Fig. 6: M12 socket, D-coded Core color Signal Yellow Tx + White Rx + orange Tx - blue Rx - Housing Shield The core colors apply to EtherNet/EtherCAT cables with M12 connections from Beckhoff. 4.2.2.2 Status LEDs See chapter LED display [} 55]. EP9300-0022 Version: 2.3...
  • Page 18 4.2.2.3 Topology example The Profinet network can be set up with a line structure. The following limits should be adhered to: • Maximum 20 EP9300-0022 in series. • No switches should be used in the line. Fig. 7: Topology example Use of switches without LLDP Profinet uses the LLDP protocol for the topology recognition.

  • Page 19: Ethercat Output

    Assimilation of color coding for cable ZB9030, ZB9032 and ZK1090-3xxxx-xxxx (with M8 connectors) For unification, the prevalent cables ZB9030, ZB9032 and ZK1090-3xxx-xxxx were changed to the colors of EN61918 (yellow, orange, white, blue). So different color coding exists. But the electrical properties are absolutely identical. EP9300-0022 Version: 2.3...
  • Page 20 (CAT5) according to EN 50173 or ISO/IEC 11801 should be used. EtherCAT uses four wires for signal transmission. Thanks to automatic line detection ("Auto MDI-X"), both symmetrical (1:1) or cross-over cables can be used between Beckhoff EtherCAT. Detailed recommendations for the cabling of EtherCAT devices Version: 2.3...

  • Page 21: Supply Voltages

    Function Description Core color Control voltage Brown Peripheral voltage White GND to U Blue GND to U Black The core colors apply to cables of the type: Beckhoff ZK2020-3xxx-xxxx 4.2.4.2 Status LEDs See chapter LED display [} 55]. EP9300-0022 Version: 2.3...
  • Page 22 Vert. Faktor: 0,45 cm / V Vert. Faktor: 0,4 0,34 mm² Vert. Faktor: 0,45 cm / V Vert. Faktor: 0,5 mm² 0,25 mm² 0,34 mm² 0,75 mm² 0,5 mm² 0,75 mm² Cable length (m) Cable length (m) Version: 2.3 EP9300-0022...

  • Page 23: Diag Port

    Mounting and connection 4.2.5 Diag port The Diag port is used to update the firmware of the EP9300-0022. Update the firmware only in consultation with Beckhoff Support [} 65]. EP9300-0022 Version: 2.3...

  • Page 24: Ul Requirements

    To meet the UL requirements, EtherCAT Box Modules has to be operated only at an ambient temperature range of -25 °C to +55 °C! Marking for UL All EtherCAT Box Modules certified by UL (Underwriters Laboratories) are marked with the following label. Fig. 12: UL label Version: 2.3 EP9300-0022...

  • Page 25: Disposal

    Products marked with a crossed-out wheeled bin shall not be discarded with the normal waste stream. The device is considered as waste electrical and electronic equipment. The national regulations for the disposal of waste electrical and electronic equipment must be observed. EP9300-0022 Version: 2.3...

  • Page 26: Commissioning And Configuration

    Commissioning and configuration Commissioning and configuration IP address The EP9300-0022 has no predefined IP address. The IP address can be assigned by one of the following network devices: • Profinet controller (normal case) • DHCP server On rotary switch S1, set the network device that should assign the IP address: Fig. 13: Rotary switch S1...

  • Page 27: Profinet Configuration

    • Status (2 bytes). This indicates individual status information bit by bit. These are occupied as follows: ◦ Bit 0 - IsSynchron – is set when the EP9300-0022 is operated as a PTP Slave or an IRT device and is synchronous.
  • Page 28 All EtherCAT devices must be present when starting or resetting the EP9300-0022. This means that all connected EtherCAT devices must be supplied with voltage at the same time before the start so that the EP9300-0022 also starts up properly on the Profinet. A solution can be constructed more flexibly with the CX8093.
  • Page 29 EtherCAT gateways support several submodules; the first or basic module is loaded immediately, then the modules for the process data must be created. These must then also be parameterized on the master side of the corresponding gateway. Not all features of an EtherCAT gateway can be used on EP9300-0022. EL6631-0010 The PROFINET device terminal enables two different PROFINET networks to be connected;...

  • Page 30: Ethercat Configuration

    ZERO; the output data are no longer accepted. This also applies to the devices that are still in operation on EP9300-0022. If you wish to use the option to plug in or unplug devices during the runtime, a further “Sync Unit”...
  • Page 31 EtherCAT junction 1 on the EP1122 is connected, then the EtherCAT frame is forwarded here first (1); if junction 1 is not connected the frame on junction 2 is sent (2), only after that does the sequence continue with the EC-bus on the right-hand side (3). EP9300-0022 Version: 2.3...
  • Page 32 Connection during operation You cannot use the EP1122 and EK1122 for Hot Swap or connect or disconnect them during opera- tion. The EP1122 and EK1122 are suitable in conjunction with the EK coupler only as topology exten- sions (star). Version: 2.3 EP9300-0022...

  • Page 33: Configuration Example

    Profinet index range 0x48xx. In Profinet the records are always written during the controller start-up phase; they are transferred internally to the EtherCAT master as start-up SDOs. This means that the internal EtherCAT master is also restarted during a PROFINET restart. EP9300-0022 Version: 2.3...
  • Page 34 The PDOs and SDOs of the terminal are parameterized on that basis. For example, if the “Velocity Control” sub module is selected, only the Control_Enable bit needs to be set; subsequently turn the motor by specifying a setpoint speed. Version: 2.3 EP9300-0022...

  • Page 35: Coe Data Access Via Profinet

    WriteRsp a ReadReq has to be sent in order to retrieve the data, which are then contained in the ReadRsp. Writing takes place in the same way, except that WriteReq includes the data, and ReadRsp serves as acknowledgement to indicate whether writing was successful. Fig. 23: CoE data access over PROFINET, read/write sample EP9300-0022 Version: 2.3...
  • Page 36 CoE data Byte 3 SDO subindex Byte 4 "1" constant Bytes 5..8 length as DWORD Bytes 9..x CoE data value Delay time, we recommend 250..500 ms until the read request is sent, which includes an acknowledgment of error-free writing. Version: 2.3 EP9300-0022...
  • Page 37 CoE data (perhaps swap High/Low BYTE/WORD). Start-up parameters overwrite COE data CoE data are typically not stored in the EtherCAT device. Make sure that the CoE data are overwrit- ten again by the Start-up parameters (GSDML) when starting the EP9300-0022. EP9300-0022 Version: 2.3...

  • Page 38: Multi-Configuration Mode

    If the machine is ordered without options, the EtherCAT devices EP7041-0002 and EP3314-0002 must be deactivated in the project planning. To this end the EP9300-0022 is informed of which EtherCAT devices are omitted by Record Data (acyclic communication). The EtherCAT devices are identified via their position.
  • Page 39 As shown in the example, they do not have to be inserted at the end. First steps In order to enable EP9300-0022 to operate in multi-configuration mode, MultiConfigurationMode must be set to "TRUE" in the DAP (device access point).
  • Page 40 Only slots can be used, irrespective of a module using subslots or not. No Shared Device The Shared Device feature cannot be used when the multi-configuration mode is used. No pack or (*) terminals Pack or (*) terminals cannot be used in multi-configuration mode. Version: 2.3 EP9300-0022...

  • Page 41: Io-Link

    Commissioning and configuration IO-Link Task Connection of an IO-Link sensor to EP9300-0022. Configuration of the process data Each IO-Link device is added as a submodule. For each IO-Link device a submodule is used. The process data size of the submodule must always be equal to or greater than that of the IO-Link device and must not be less.
  • Page 42 Fig. 24: Inserting a "generic channel" (in the case of IO-Link devices from other manufacturers) IO-Link devices from Beckhoff are automatically added with the required parameters. For devices from other manufacturers please use a generic channel and select the process data size.
  • Page 43 To access parameters of the IO-Link devices, use a Beckhoff controller (e.g. CX8093). Here you can read the IODD file (IO-Link device description) and read or write the sensor data via the PLC.

  • Page 44: Ebus Error Behaviour

    EtherCAT network, the bit EcFrameError is set (in the High Word Bitoffset x.2). If the error has been rectified and the EP9300-0022 is ready once again to start the EtherCAT communication, the bit EcFrameError is reset and the flag NeedEBusReset is set in the High Word Bitoffset x.4.

  • Page 45: Activating The Web Page

    Web Server logger will be lost. • The PC with the Internet browser must be located in the same IP segment as the EP9300-0022. From the PC, check with the PING command whether the PC can reach the EP9300-0022. If so, you can call the web page of the EP9300-0022.

  • Page 46: Decommissioning

    Disposal In order to dispose of the device, it must be removed. In accordance with the WEEE Directive 2012/19/EU, Beckhoff takes back old devices and accessories in Germany for proper disposal. Transport costs will be borne by the sender. Return the old devices with the note "for disposal" to: Beckhoff Automation GmbH &...

  • Page 47: Profinet

    (software-based real-time) and IRT (hardware-supported isochronous real-time). In addition, further Ethernet traffic can be transmitted in the NRT (non-real-time) time slot of the PROFINET cycle. RT can be networked with commercially available switches; switches with corresponding hardware support are required for IRT. EP9300-0022 Version: 2.3...
  • Page 48 PC Fieldbus cards PCI-Ethernet card for all Ethernet FC900x (IEEE 802.3)-based protocols Mini PCI-Ethernet card for all Ethernet FC9x51 (IEEE 802.3)-based protocols TwinCAT TwinCAT as PROFINET master TwinCAT PROFINET IO Controller TwinCAT as PROFINET slave TwinCAT PROFINET IO Device Version: 2.3 EP9300-0022...

  • Page 49: Representation Of An Ethercat Slave On Profinet

    PROFINET devices (Slaves) must bring a GSDML file with them. The devices are described in this GSDML. The EP9300-0022 is a device with a modular structure. It consists of a head station (EP9300-0022) and a number of EtherCAT devices that are connected to the EP9300-0022. This file (GSDML) must then be integrated into the PROFINET controller.
  • Page 50 In the GSDML, only the predefined PDOs can be selected (6). If a different combination of PDOs is required, this can only be done via a Beckhoff controller, such as the CX8093, which has a default PROFINET interface and can be programmed with TwinCAT 2 (TwinCAT 3 requires a CX9020 with B930 interface, or any Beckhoff controller with an EL6631-0010).
  • Page 51 BIT (BOOL) Status_Limit_1[0] BIT (BOOL) Status_Limit_1[0] BIT (BOOL) Status_Limit_1[0] BIT (BOOL) Status_Limit_1[0] BIT (BOOL) Status_Error BIT (BOOL) Status_Sync error BIT (BOOL) Status_TxPDO State BIT (BOOL) Status_TxPDO Toggle BIT (BOOL) AI Standard Channel 2.Value 16 BIT (INT) 6.0..7.7 EP9300-0022 Version: 2.3...
  • Page 52 In the following, the parameter or configuration data will be explained. Most of the necessary configuration data is contained in the GSDML; Beckhoff uses the same names and meanings here as on the EtherCAT side, which is contained in the ESI file in the CoE description.
  • Page 53 You will also find these parameters for the individual terminals in the configuration tool of your PROFINET controller, regardless of which vendor you use here. You can also access individual parameters acyclically via PROFINET and the Record Data. The PROFINET controller must have an interface to the Record Data for this. EP9300-0022 Version: 2.3...

  • Page 54: Faq

    How can I tell whether there is an EtherCAT error? There is a status word in the Profinet configuration [} 27] of the EP9300-0022. A bit is set here if an EtherCAT error occurs. Further information about the error can be obtained through the Profinet alarms.

  • Page 55: Error Handling Und Diagnosis

    The establishment of a connection with the controller has not been completed. green flashing Problem with establishment of a connection or nominal and actual (1 s off, 200 ms on) configuration differ. green flashing (200 ms) EP9300-0022 is in data exchange, but PLC is in stop green illuminated EP9300-0022 Version: 2.3...
  • Page 56 Us 24 V The power supply voltage Us is not present green illuminated The power supply voltage Us is present Up 24 V The power supply voltage Up is not present green illuminated The power supply voltage Up is present Version: 2.3 EP9300-0022...

  • Page 57: Appendix

    (ph-Value > 12) > 40°C: not resistant Acetic acid not resistant Argon (technical clean) resistant • resistant: Lifetime several months • non inherently resistant: Lifetime several weeks • not resistant: Lifetime several hours resp. early decomposition EP9300-0022 Version: 2.3...

  • Page 58: Accessories

    Torque cable key for M12 / wrench size 13 for ZB8801-0000 ZB8801-0003 Torque cable key for M12 field assembly / wrench size 18 for ZB8801-0000 Further accessories Further accessories can be found in the price list for fieldbus components from Beckhoff and online at https://www.beckhoff.com. Version: 2.3 EP9300-0022...

  • Page 59: Version Identification Of Ethercat Devices

    Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave Information) in the form of an XML file, which is available for download from the Beckhoff web site. From 2014/01 the revision is shown on the outside of the IP20 terminals, see Fig. “EL5021 EL terminal, standard IP20 IO device with batch number and revision ID (since 2014/01)”.

  • Page 60: Version Identification Of Ep/Epi/Epp/Er/Eri Boxes

    Version identification of EP/EPI/EPP/ER/ERI boxes The serial number/ data code for Beckhoff IO devices is usually the 8-digit number printed on the device or on a sticker. The serial number indicates the configuration in delivery state and therefore refers to a whole production batch, without distinguishing the individual modules of a batch.

  • Page 61: Beckhoff Identification Code (Bic)

    9.3.3 Beckhoff Identification Code (BIC) The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is based on the ANSI standard MH10.8.2-2016.
  • Page 62 Fig. 35: Example DMC 1P072222SBTNk4p562d71KEL1809 Q1 51S678294 An important component of the BIC is the Beckhoff Traceability Number (BTN, position 2). The BTN is a unique serial number consisting of eight characters that will replace all other serial number systems at Beckhoff in the long term (e.g.

  • Page 63: Electronic Access To The Bic (Ebic)

    Electronic access to the BIC (eBIC) Electronic BIC (eBIC) The Beckhoff Identification Code (BIC) is applied to the outside of Beckhoff products in a visible place. If possible, it should also be electronically readable. Decisive for the electronic readout is the interface via which the product can be electronically addressed.
  • Page 64 EtherCAT, the eBIC of the top-level device is located in the CoE object directory 0x10E2:01 and the eBICs of the sub-devices follow in 0x10E2:nn. Profibus/Profinet/DeviceNet… Devices Currently, no electronic storage and readout is planned for these devices. Version: 2.3 EP9300-0022...

  • Page 65: Support And Service

    Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: https://www.beckhoff.com You will also find further documentation for Beckhoff components there.
  • Page 67 More Information: www.beckhoff.com/ep9300-0022 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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