Beckhoff EPP9022-0060 Manual
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Beckhoff EPP9022-0060 Manual

Beckhoff EPP9022-0060 Manual

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Documentation | EN
EPP9022-0060
EtherCAT P Box with diagnostics
2022-04-29 | Version: 1.3

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Summary of Contents for Beckhoff EPP9022-0060

  • Page 1 Documentation | EN EPP9022-0060 EtherCAT P Box with diagnostics 2022-04-29 | Version: 1.3...

  • Page 3: Table Of Contents

    6.1.2 Data format of CoE parameters .................. 38 Object overview.......................... 39 Object description ...........................  40 6.3.1 Objects to be parameterized during commissioning ............ 40 6.3.2 Profile-specific objects .....................  42 6.3.3 Standard objects ...................... 44 7 Appendix .............................. 46 EPP9022-0060 Version: 1.3...
  • Page 4 Version identification of EtherCAT devices .................. 48 7.3.1 General notes on marking.................... 48 7.3.2 Version identification of EP/EPI/EPP/ER/ERI boxes............ 49 7.3.3 Beckhoff Identification Code (BIC) ...................  50 7.3.4 Electronic access to the BIC (eBIC).................  52 Support and Service........................ 54 Version: 1.3 EPP9022-0060...

  • Page 5: Foreword

    , XTS and XPlanar are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Patent Pending...

  • Page 6: Safety Instructions

    All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.

  • Page 7: Documentation Issue Status

    YY - year of production 10 - year of production 2010 FF - firmware version 02 - firmware version 02 HH - hardware version 01 - hardware version 01 Further information on this topic: Version identification of EtherCAT devices [} 48]. EPP9022-0060 Version: 1.3...

  • Page 8: Product Group: Ethercat P Box Modules

    EtherCAT P Box modules are EtherCAT P slaves with degree of protection IP67. They are designed for operation in wet, dirty or dusty industrial environments. EtherCAT basics A detailed description of the EtherCAT system can be found in the EtherCAT system documentation. Version: 1.3 EPP9022-0060...

  • Page 9: Product Overview

    Product overview Product overview Introduction EtherCAT P Box with diagnostics The EPP9022-0060 EtherCAT P Box can be used for diagnosing and measuring the voltages U and U currents I and I , both temporarily during commissioning and permanently during operation. Even without an EtherCAT master, the voltage range is displayed on the box by LEDs (green, yellow and red).

  • Page 10: Technical Data

    However, continuous operation is permitted only within the limits of nominal voltage and sum current. Voltage measurement output Input resistance of the measuring device min. 1 MΩ Short-circuit proof Housing data Dimensions W x H x D 30 mm x 86 mm x 22 mm (without plug connectors) Weight approx. 95 g Installation position variable Material PA6 (polyamide) Version: 1.3 EPP9022-0060...
  • Page 11 EN 60068-2-6 / EN 60068-2-27 EMC immunity / emission conforms to EN 61000-6-2 / EN 61000-6-4 Protection class IP65, IP66, IP67 (conforms to EN 60529) Approvals / markings Approvals / markings  CE, cULus [} 26] *) Real applicable approvals/markings see type plate on the side (product marking). EPP9022-0060 Version: 1.3...

  • Page 12: Scope Of Supply

    Scope of supply Make sure that the following components are included in the scope of delivery: • 1x EPP9022-0060 EtherCAT P Box • 1x protective cap for EtherCAT P socket, M8, red (pre-assembled) • 1x protective cap for supply voltage output, M8, black (pre-assembled) •...

  • Page 13: Process Image

    Measured values and status information for the control voltage U EPM Inputs Channel 1 [} 14] Measured values and status information for the peripheral voltage U EPM Inputs Channel 2 [} 16] The content of the process data objects is described on the following pages. EPP9022-0060 Version: 1.3...
  • Page 14 This bit is TRUE if an internal error occurs. The current measured values [} 15] of "EPM Inputs Channel 1" are invalid if this bit is TRUE. • TxPDO Toggle This bit is inverted on each update of the measured values [} 15]. Version: 1.3 EPP9022-0060...
  • Page 15      Default: 1 mV per LSB (factory setting)      Adjustable in the CoE parameter 8000:17 "Voltage scaling". Current Contents: The measured value of the output current I Data type: DINT Presentation:      1 mA per LSB (factory setting)      Adjustable in the CoE parameter 8000:18 "Current scaling". EPP9022-0060 Version: 1.3...
  • Page 16 This bit is TRUE if an internal error occurs. The current measured values [} 17] of "EPM Inputs Channel 2" are invalid if this bit is TRUE. • TxPDO Toggle This bit is inverted on each update of the measured values [} 17]. Version: 1.3 EPP9022-0060...
  • Page 17      Default: 1 mV per LSB (factory setting)      Adjustable in the CoE index 8010:17 "Voltage scaling". Current Contents: The measured value of the output current I Data type: DINT Presentation:      1 mA per LSB (factory setting)      Adjustable in the CoE index 8010:18 "Current scaling". EPP9022-0060 Version: 1.3...

  • Page 18: Mounting And Connections

    Metal parts brass, nickel-plated Contacts CuZn, gold-plated Installation position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 86 x 30 x 22 mm Weight approx. 90 g Version: 1.3 EPP9022-0060...

  • Page 19: Fixing

    Make sure that the box is grounded to low impedance via the functional earth (FE) connection. You can achieve this, for example, by mounting the box on a grounded machine bed. Fig. 1: Connection for functional earth (FE) EPP9022-0060 Version: 1.3...

  • Page 20: Connections

    EtherCAT P downstream connection [} 21] M8 socket 0.4 Nm Voltage measurement output [} 25] Mount plugs on these connectors using a torque wrench, e.g. ZB8801 from Beckhoff. Protective caps • Seal unused connectors with protective caps. • Ensure the correct seating of pre-assembled protective caps.

  • Page 21: Ethercat P

    EtherCAT P Box to the next EtherCAT P Box in a simple manner. NOTE Note the maximum current. Ensure that the maximum permitted current of 3 A for the M8 connectors is not exceeded when redirecting EtherCAT P. EPP9022-0060 Version: 1.3...
  • Page 22 Core color  Tx + yellow Rx + white Rx - : peripheral voltage, +24 V blue Tx - : control voltage, +24 V orange Housing Shield Shield Shield The core colors apply to EtherCAT P cables and ECP cables from Beckhoff. Version: 1.3 EPP9022-0060...
  • Page 23 Each EtherCAT slave has a green LED labelled "Run". The LED signals the status of the slave in the EtherCAT network: Meaning Slave is in "Init" state flashes uniformly Slave is in "Pre-Operational“ state flashes sporadically Slave is in "Safe-Operational" state Slave is in "Operational" state Description of the EtherCAT slave states EPP9022-0060 Version: 1.3...
  • Page 24 Further information can be found in the quick start guide IO configuration in TwinCAT in chapter "Configuration of EtherCAT P with TwinCAT". Voltage drop on the supply line I = 3 A 0.14 mm² 0.22 mm² Vert. Faktor: 0,22 cm / V 0.34 mm² Cable length (m) Version: 1.3 EPP9022-0060...

  • Page 25: Voltage Measurement Output

    Fig. 6: Voltage measurement output, M8 socket Contact Potential Description Core color Control voltage Brown Peripheral voltage White Reference ground to U Blue Reference ground to U Black The core colors apply to cables of the type: Beckhoff ZK2020-xxxx-xxxx EPP9022-0060 Version: 1.3...

  • Page 26: Ul Requirements

    To meet the UL requirements, EtherCAT Box Modules has to be operated only at an ambient temperature range of -25 °C to +55 °C! Marking for UL All EtherCAT Box Modules certified by UL (Underwriters Laboratories) are marked with the following label. Fig. 7: UL label Version: 1.3 EPP9022-0060...

  • Page 27: Disposal

    Products marked with a crossed-out wheeled bin shall not be discarded with the normal waste stream. The device is considered as waste electrical and electronic equipment. The national regulations for the disposal of waste electrical and electronic equipment must be observed. EPP9022-0060 Version: 1.3...

  • Page 28: Commissioning And Configuration

    Commissioning and configuration Commissioning and configuration Integrating into a TwinCAT project The procedure for integration in a TwinCAT project is described in these Quick start guide. Version: 1.3 EPP9022-0060...

  • Page 29: Measured Values

    CoE parameters for setting the representation for the measured voltage value for the measured current value Control voltage U 8000:17 "Voltage scaling [} 40]" 8000:18 "Current scaling [} 40]" Peripheral voltage U 8010:17 "Voltage scaling" [} 41] 8010:18 "Current scaling" [} 41] EPP9022-0060 Version: 1.3...

  • Page 30: Filter

    The filter with IIR characteristics is a discrete time, linear, time invariant filter that can be set to eight levels (level 1 = weak recursive filter, up to level 8 = strong recursive filter) The IIR can be understood to be a moving average value calculation after a low-pass filter. Version: 1.3 EPP9022-0060...

  • Page 31: Warning And Error Messages

    Threshold values for output currents (factory setting) Nominal current range Overcurrent Warning message Error message 0 mA 8000:16 8000:13 8010:16 8010:13 "Current max "Current max warning limit" error limit" EPP9022-0060 Version: 1.3...

  • Page 32: Set The Threshold Values

    Warning message 8010:15 max. 28800 28800 "Voltage max warning limit" Error message 8010:12 max. 30000 30000 "Voltage max error limit" Overcurrent Warning 8010:16 0 .. 2500 2500 "Current max warning limit" Error message 8010:13 0 .. 3000 3000 "Current max error limit" Version: 1.3 EPP9022-0060...

  • Page 33: Disabling Messages

    Error message 8010:02 "Enable voltage min error" Overvoltage Warning message 8010:06 "Enable voltage max warning" Error message 8010:03 "Enable voltage max error" Overcurrent Warning message 8010:07 "Enable current max warning" Error message 8010:04 "Enable current max error" EPP9022-0060 Version: 1.3...

  • Page 34: Leds

    You can also use the LEDs for offline diagnostics: The LEDs are also active if no EtherCAT Master is present. You can influence the behavior of the LEDs: • Change threshold values [} 32]. • Disable [} 33] individual warning messages and error messages. • Limit LED display to currents or voltages: LED filter [} 35]. Version: 1.3 EPP9022-0060...

  • Page 35: Led Filter

    Value Enum Description "Voltage and current" The LEDs signal all messages. "Voltage only" The LEDs signal only messages that concern currents. "Current only" The LEDs signal only messages that concern voltages. "LEDs off" All LEDs are off. EPP9022-0060 Version: 1.3...

  • Page 36: Restoring The Delivery State

    Fig. 10: Entering a restore value in the Set Value dialog Alternative restore value In some older terminals / boxes the backup objects can be switched with an alternative restore value: Decimal value: 1819238756 Hexadecimal value: 0x6C6F6164 An incorrect entry for the restore value has no effect. Version: 1.3 EPP9022-0060...

  • Page 37: Decommissioning

    Commissioning and configuration Decommissioning WARNING Risk of electric shock! Bring the bus system into a safe, de-energized state before starting disassembly of the devices! EPP9022-0060 Version: 1.3...

  • Page 38: Coe Parameters

    6.1.1 Accessing CoE parameters with TwinCAT ü Requirement: EPP9022-0060 exists as an I/O module in the Solution Explorer under the menu item "I/O". 1. Click on the EPP9022-0060 I/O module in the Solution Explorer. 2. Click on the tab "CoE – Online".

  • Page 39: Object Overview

    8010 EPM Settings Ch.2 [} 41] 801F EPM Vendor data Ch.2 [} 42] A000 EPM Diag data Ch.1 [} 43] A010 EPM Diag data Ch.2 [} 43] F000 Modular device profile [} 43] F008 Code word F010 Module list [} 43] FB00 Command EPP9022-0060 Version: 1.3...

  • Page 40: Object Description

    2: IIR1 3: IIR2 4: IIR3 5: IIR4 6: IIR5 7: IIR6 8: IIR7 9: IIR8 LED filter UINT LED filter [} 35] 0: "Voltage and current" (factory setting) 1: “Voltage only” 2: “Current only” : “LEDs off” Version: 1.3 EPP9022-0060...
  • Page 41 2: IIR1 3: IIR2 4: IIR3 5: IIR4 6: IIR5 7: IIR6 8: IIR7 9: IIR8 LED filter UINT LED filter [} 35] 0: "Voltage and current" (factory setting) 1: “Voltage only” 2: “Current only” : “LEDs off” EPP9022-0060 Version: 1.3...

  • Page 42: Profile-Specific Objects

    Current calibration gain Index 801F EPM Vendor data Ch.2 Access rights: read only Subindex Name Description Data type (hex) Voltage calibration offset Calibration coefficients of the vendor calibration. Voltage calibration gain Current calibration offset Current calibration gain Version: 1.3 EPP9022-0060...
  • Page 43 Number of channels UINT modules Index F010 Module list Access rights: read/write Subindex Name Description Data type Default (hex) SubIndex 001 Module profile of input channel 1 UDINT SubIndex 002 Module profile of input channel 1 UDINT EPP9022-0060 Version: 1.3...

  • Page 44: Standard Objects

    To do this, write the value 0x64616F6C in this parameter. Index 1018 Identity Access rights: read only Subindex Name Description Data type Value (hex) Vendor ID Vendor identifier (2 = Beckhoff Automation) UDINT Product code Product code UDINT 1685584361 Revision Bit 0 … 15: Index number of the product variant UDINT Bit 0 …...
  • Page 45 CoE parameters Subindex Name Description Data type Value (hex) Checksum Checksum of the backup parameters. UDINT 11102 Backup parameters are the CoE objects whose content is reset to the fac- tory setting by the CoE index 1011 [} 44]. EPP9022-0060 Version: 1.3...

  • Page 46: Appendix

    (ph-Value > 12) > 40°C: not resistant Acetic acid not resistant Argon (technical clean) resistant • resistant: Lifetime several months • non inherently resistant: Lifetime several weeks • not resistant: Lifetime several hours resp. early decomposition Version: 1.3 EPP9022-0060...

  • Page 47: Accessories

    ZB8801-0000 Torque wrench for plugs, 0.4…1.0 Nm ZB8801-0001 Torque cable key for M8 / wrench size 9 for ZB8801-0000 Further accessories Further accessories can be found in the price list for fieldbus components from Beckhoff and online at https://www.beckhoff.com. EPP9022-0060 Version: 1.3...

  • Page 48: Version Identification Of Ethercat Devices

    Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave Information) in the form of an XML file, which is available for download from the Beckhoff web site. From 2014/01 the revision is shown on the outside of the IP20 terminals, see Fig. “EL5021 EL terminal, standard IP20 IO device with batch number and revision ID (since 2014/01)”.

  • Page 49: Version Identification Of Ep/Epi/Epp/Er/Eri Boxes

    Version identification of EP/EPI/EPP/ER/ERI boxes The serial number/ data code for Beckhoff IO devices is usually the 8-digit number printed on the device or on a sticker. The serial number indicates the configuration in delivery state and therefore refers to a whole production batch, without distinguishing the individual modules of a batch.

  • Page 50: Beckhoff Identification Code (Bic)

    7.3.3 Beckhoff Identification Code (BIC) The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is based on the ANSI standard MH10.8.2-2016.
  • Page 51 Fig. 13: Example DMC 1P072222SBTNk4p562d71KEL1809 Q1 51S678294 An important component of the BIC is the Beckhoff Traceability Number (BTN, position 2). The BTN is a unique serial number consisting of eight characters that will replace all other serial number systems at Beckhoff in the long term (e.g.

  • Page 52: Electronic Access To The Bic (Ebic)

    Electronic access to the BIC (eBIC) Electronic BIC (eBIC) The Beckhoff Identification Code (BIC) is applied to the outside of Beckhoff products in a visible place. If possible, it should also be electronically readable. Decisive for the electronic readout is the interface via which the product can be electronically addressed.
  • Page 53 EtherCAT, the eBIC of the top-level device is located in the CoE object directory 0x10E2:01 and the eBICs of the sub-devices follow in 0x10E2:nn. Profibus/Profinet/DeviceNet… Devices Currently, no electronic storage and readout is planned for these devices. EPP9022-0060 Version: 1.3...

  • Page 54: Support And Service

    Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: https://www.beckhoff.com You will also find further documentation for Beckhoff components there.
  • Page 56 More Information: www.beckhoff.com/epp9022-0060/ Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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