Intermec 6100 Installation Instructions Manual
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Intermec 6100 Installation Instructions Manual

Intermec 6100: install guide
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6100 Series Docks
INSTALLATION
INSTRUCTIONS
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PN: 962-020-003
Revision E
April 2000

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  • Page 1 6100 Series Docks INSTALLATION INSTRUCTIONS " " " " " " " " " " " " " " " " " " " " " " " " " " " " PN: 962-020-003 Revision E April 2000...
  • Page 2 " NOTICE The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.

  • Page 3: Table Of Contents

    ........6100 Series Dock Installation Instructions CONTENTS "...
  • Page 4 Jump Starting Your Vehicle 6100 Series Dock Installation Instructions .........
  • Page 5 Figure 3-15 Vehicle Dock Fixed Mount Bracket Figure 3-16 Vehicle Dock Fixed Mount Bracket Back Side Figure 3-17 Vehicle Dock Fixed Mount with 6100 Series Dock Installation Instructions CONTENTS ......
  • Page 6 Kit 203-522-001 6100 Series Dock Installation Instructions ........

  • Page 7: General Information

    This section includes guidelines and consider- ations for routing the cables and mounting the vehicle dock. General Information " " " " " " " " " " 6100 Series Dock Installation Instructions Section 1 " " " " " " " "...

  • Page 8: Dock Descriptions

    A latch and key to seat your hand-held computer into " place allowing for security and good connector contact for charging and data communication. The capability to connect a printer. " 6100 Series Dock Installation Instructions SECTION 1...

  • Page 9: Figure 1-1 Single Dock

    1. 25-Pin female serial (RS-232/RS-485) port connector 2. 9-Pin male RS-232 serial port connector 3. AC connector 4. Charging indicator (red = charging; blinking red = error condition; green = fully charged) 5. 8-Pin interface connector Figure 1-1 Single Dock 6100 Series Dock Installation Instructions...

  • Page 10: Multidock

    An ac connector for using the universal power cord. " The ability for the hand-held computers to receive " both charging and operating power. The capability to connect your hand-held computers to " a network. 6100 Series Dock Installation Instructions SECTION 1...

  • Page 11: Figure 1-2 Multidock

    1. Individual hand-held computer cups 2. Charging indicators (red = charging; blinking red = error condition; green = fully charged) 3. RS-485 connectors 4. AC connector General Information Front view Back view Figure 1-2 Multidock 6100 Series Dock Installation Instructions...

  • Page 12: Fuse Replacement

    1. Using a small flat-blade screwdriver, slip the blade into the small slot and pry out the fuse holder. 2. Replace with a 6 amp 250 volt fuse. Replacing Single and Multidock Fuse 6100 Series Dock Installation Instructions Figure 1-3 SECTION 1...

  • Page 13: Vehicle Dock

    " that the hand-held computer is stored safely and re- ceives power. 1. Spring loaded hand-held computer retention bracket 2. Lock 3. Connection and power indicator LED Figure 1-4 Vehicle Dock Front View 6100 Series Dock Installation Instructions General Information...

  • Page 14: Figure 1-5 Vehicle Dock Back View

    General Information SECTION 1 1. RF jack 2. Com 3 connector 3. External keyboard 4. Com 1 connector 5. DC power jack Figure 1-5 Vehicle Dock Back View 6100 Series Dock Installation Instructions...

  • Page 15: Figure 1-6 Vehicle Dock Computer Holder

    SECTION 1 General Information 1. Speaker slot 2. Communication Serial port 3. Infrared lens 4. Hand-held computer retention pins (two, one on each side) Figure 1-6 Vehicle Dock Computer Holder 6100 Series Dock Installation Instructions...

  • Page 16: Specifications

    Min. spacing between shelves: 17 inches (43.18 cm) " Single Dock With Computer and Cable Connector 1-10 6100 Series Dock Installation Instructions Without cables 5 3/4 inches (14.61 cm) With cables 8 1/2 inches (21.59 cm) Dock only 5 1/2 inches (13.97 cm) Dock with computer and no endcap 10 1/8 inches (25.72 cm)

  • Page 17: Multidock

    With cables 13 1/4 inches (33.66 cm) Dock only 5 3/4 inches (14.61 cm) Dock with computer and no endcap 10 1/8 inches (25.72 cm) Dock with computer and endcap 11 1/4 inches ( 28.58 cm) Figure 1-8 6100 Series Dock Installation Instructions 1-11...

  • Page 18: Vehicle Dock

    Connector Pin-Outs 8-Pin Interface Connector Signal Name BCLK DOCKPWR 1-12 6100 Series Dock Installation Instructions With key in slot 9 inches (22.86 cm) Dock only 7 1/2 inches (19.05 cm) Dock with computer 10 1/8 inches (25.72 cm) Figure 1-9...

  • Page 19: Single Dock 9-Pin Male Serial Port

    Receive Data Output Request To Send Input Clear To Send Output Figure 1-10 Table 1-2 Standard Function on PC Data Carrier Detect (DCD) Receive Data Transmit Data 6100 Series Dock Installation Instructions General Information I/O on Dock Input Output 1-13...

  • Page 20: Table 1-3 Baud Rate Setting

    The default is to have the baud rate set at 9600. Table 1-3 on page 1-14 shows the baud rate for each combination of control lines. DSR Pin 6 1-14 6100 Series Dock Installation Instructions Table 1-2 (continued) Standard Function on PC Data Terminal Ready...

  • Page 21: Single Dock 25-Pin Female Serial Port

    Two connectors are provided so that the RS-485 host and a resistive RS-485 LAN terminator (NPN: 226-257-001) can be connected, or the network can be continued through to another dock. Figure 1-11 Single Dock 25-Pin Female Connector 6100 Series Dock Installation Instructions 1-15...
  • Page 22 General Information Single Dock 25-Pin Serial Port Connector Pin-Outs Signal Name 485+ 485-- 485 Enable 1-16 6100 Series Dock Installation Instructions Table 1-4 Function Comments Ground Transmit Data Receive Data Ready To Send Clear To Send Not Driven Connected to pin 20 DTR...

  • Page 23: Multidock 9-Pin Female Rs-485 Connector

    No Connect No Connect Figure 1-12 Table 1-5 Function No Connect 485 Positive Data Signal 485 Negative Data Signal No Connect No Connect No Connect Ground Ground No Connect 6100 Series Dock Installation Instructions General Information I/O to Dock 1-17...

  • Page 24: Vehicle Dock 3-Pin Male Power Connector

    General Information SECTION 1 Vehicle Dock 3-Pin Male Power Connector Pin 1, chassis ground (green wire) Pin 2, 12 volts (black wire) Pin 3, ground (white wire) Figure 1-13 Vehicle Dock 3-Pin Male Power Connector 1-18 6100 Series Dock Installation Instructions...

  • Page 25: Rs-485 Lan Terminator

    4000 and 6000 Series computers, always use the ap- propriate RS-485 terminator when the total LAN cable length exceeds 100 feet. Work with your sales team to de- termine your exact requirements. General Information 6100 Series Dock Installation Instructions 1-19...
  • Page 26 General Information SECTION 1 1-20 6100 Series Dock Installation Instructions...

  • Page 27: Single And Multidock Installation

    This instruction booklet contains the instructions for mounting single and multi- docks. " " " " " " " " " " 6100 Series Dock Installation Instructions Section 2 " " " " " " " "...

  • Page 28: Electrical Requirements

    The connectors are identified in this booklet but cables are not provided in the installation kit. Your salesperson will help you with ordering the necessary cables. 6100 Series Dock Installation Instructions SECTION 2...

  • Page 29: Electrical And Communication Connections

    Single Dock Connectors Multidock Connectors Single and Multidock Installation Back view 1. RS-232 or RS-485 serial port 2. RS-232 serial port 3. AC connector Figure 2-1 Back view 1. RS-485 connectors 2. AC connector Figure 2-2 6100 Series Dock Installation Instructions...

  • Page 30: Dock Installation

    Plastic anchors or dowels will not hold. Cinder block walls use 1/4 inch or larger toggle bolts " into the hollow portions of the blocks. Expansion an- chors or dowels pull loose over time. 6100 Series Dock Installation Instructions SECTION 2...

  • Page 31: Single Dock Mounting Bracket Installation

    3. Install the second mounting bracket level with the first and no more than eight inches from the first bracket. Mounting Brackets For Single Dock Single and Multidock Installation 8” Maximum Figure 2-3 6100 Series Dock Installation Instructions...

  • Page 32: Multidock Mounting Bracket Installation

    34 inches from it. " NOTE: When installing several multidocks across a wall, be sure to allow clearance between them for the power cables. 24 - - 37” Mounting Brackets For Multidock 6100 Series Dock Installation Instructions Figure 2-4 SECTION 2...

  • Page 33: Dock Preparation

    6. Align the edge of each clip with the pencil mark you made earlier. 7. Use a short strip of masking tape to hold each clip in place. Positioning the Mounting Clips Single and Multidock Installation 1. Channel 2. Mounting clips Figure 2-5 6100 Series Dock Installation Instructions...

  • Page 34: Figure 2-6 Attaching The Dock To The Mounting Brackets

    10. Install the lock washers and nuts and tighten. Tighten these snugly so as not to strip the threads but enough to keep the dock from loosening. Attaching the Dock to the Mounting Brackets 6100 Series Dock Installation Instructions 1. Dock 2. Mounting clips 3. Wall brackets 4.

  • Page 35: Introduction

    (if one is installed). " NOTE: Intermec Corporation is not responsible for loss or damage to the hand- held computers, printers, or docks resulting from improper installation. " NOTE:...

  • Page 36: Installation Guidelines

    Your tasks are to: Route and install the gray battery power cable (part " number: 206-953-009) to the vehicle battery terminals Install the mounting hardware and vehicle dock " 6100 Series Dock Installation Instructions SECTION 3...

  • Page 37: Installation Tools Required

    " screwdriver, phillips screwdriver, allen wrenches, and small punch) Description Vehicle Dock Screws for mounting dock Key for locking dock Vehicle Dock Installation Table 3-1 Vehicle Dock Part Number 225-558-001 Part Number 225-558-001 800-364-001 336-064-101 6100 Series Dock Installation Instructions...

  • Page 38: Vehicle Preparation

    Bolts 3/8” x 1 1/2” Washers 3/8” Nuts 3/8” Adjustable clamp Self-tap screw #6 x 5/8” #8 Flat washer Snap-in bushing 6100 Series Dock Installation Instructions Table 3-2 Parts and Accessories for Vehicle Battery Kit 203-344-001/002 Part Number 216-657-001 800-099-001...

  • Page 39: Power Cables For Connecting To Vehicle Battery

    3. Cut the battery power cable near the battery to elimi- nate the need for coiling excess cable. " NOTE: Do not cut the cable too short to reach the battery terminals. Vehicle Dock Installation Table 3-3 Vehicle Battery Kit 203-344-001 Part Number 206-951-001 206-953-009 6100 Series Dock Installation Instructions...

  • Page 40: Vehicle Battery Power Cable Assembly

    4. Slide the longer portion of the in-line fuse holder boot (yellow rubber) over the red wire that extends from the power cable. 5. Slip a fuse clip onto this wire and crimp the clip onto the wire. 6100 Series Dock Installation Instructions SECTION 3...

  • Page 41: Figure 3-1 Assembling The In-Line Fuse Holder

    Vehicle Dock Installation 1. Fuse clips 2. Red wire (6- -7 inches) 3. Fuse holder ”boot” 4. Red wire 5. Power cable 6. Brown wire Figure 3-1 Assembling the In-line Fuse Holder 6100 Series Dock Installation Instructions...

  • Page 42: Figure 3-2 Terminating Wire Ends

    Vehicle Dock Installation SECTION 3 2. Crimp the 3/8” terminal ring onto this wire. 3. Crimp a 3/8” terminal ring onto the red wire from the end of the in-line fuse holder Figure 3-2 Terminating Wire Ends 6100 Series Dock Installation Instructions...

  • Page 43: Connecting The Fuse Holder

    Brown Wire 1. Strip wire 2. Install terminal ring Crimp Here Red Wire 1. 3/8” terminal ring 2. Fuse link assembly 3. Fuse link splice 4. Access cable Figure 3-3 Prepare Cable Ends 6100 Series Dock Installation Instructions onto the red...

  • Page 44: Side Battery Terminal Post Connection

    Repeat steps 2 through 8 for the negative (brown) wire from the battery cable, hooking up the negative cables to the neg- ative (- -) battery terminal. 3-10 6100 Series Dock Installation Instructions ) as far as it will go onto a 3/8” furnished in kit. onto the battery terminal...

  • Page 45: Figure 3-4 Side Battery Terminal Posts

    2. Positive battery post 3. Battery cable (positive) 4. Fuse link 5. Brown wire (negative) 6. Power cable 7. Red wire (positive) 8. Washers 9. Battery terminal post (positive) 10. Nut Figure 3-4 Side Battery Terminal Posts 6100 Series Dock Installation Instructions 3-11...

  • Page 46: Top Battery Terminal Post Connection

    Repeat steps 3 through 6 for the negative (brown) wire from the battery cable, connecting the wire to the negative (--) battery terminal. 3-12 6100 Series Dock Installation Instructions and nut furnished in the installation kit. onto the extended end of...

  • Page 47: Figure 3-5 Top Battery Terminal Posts

    3. Battery cable (positive) 4. 5/16” x 1-1/2” post 5. Fuse link 6. Brown wire (negative) 7. Gray power cable 8. Red wire (positive) 9. Washers 10. Nut (2) Figure 3-5 Top Battery Terminal Posts 6100 Series Dock Installation Instructions 3-13...

  • Page 48: Installing Your Vehicle Dock With Other Equipment

    See Figure 3-6 to identify the positive and negative wires. 3-14 6100 Series Dock Installation Instructions 1. White wire (negative) 2. Black wire (positive) 3. Black dock power cable...

  • Page 49: Installing An Optional Printer

    Vehicle Dock Installation Battery 1. Remote data cable 2. Y cable 3. Battery power cable Figure 3-7 Wiring Diagram for Installing a Printer Table 3-4 Battery Kit 203-344-002 Part Number 216-817-001 216-964-009 6100 Series Dock Installation Instructions Vehicle Dock Printer 3-15...

  • Page 50: Vehicle Dock And Printer

    3. Scrape a small circle of paint from around the hole. Make sure to expose bare metal in order to make a good electrical connection. 4. Use a #8 x 5/8” screw and flat washer to secure the strap. 3-16 6100 Series Dock Installation Instructions SECTION 3...

  • Page 51: Installing An Optional Keyboard Tray

    1. Assemble the keyboard tray to the vehicle mount plate (Figure 3-9). Vehicle Dock Installation Braided ground strap #8 x 5/8 Screw (w/washer) Goes Here Use large clamp to secure optional filter assembly Figure 3-8 6100 Series Dock Installation Instructions 3-17...

  • Page 52: Figure 3-9 Assembling Keyboard Tray

    Vehicle Dock Installation SECTION 3 Figure 3-9 Assembling Keyboard Tray 2. Attach the vehicle dock to the tray using the four 3/4 inch machine screws (Figure 3-10). Figure 3-10 Attaching Dock to Tray 3-18 6100 Series Dock Installation Instructions...

  • Page 53: Figure 3-11 Inserting Keyboard Into Tray And Attaching Cable To Computer

    Vehicle Dock Installation 3. Slide the optional keyboard (p/n 340-045-001) into the tray and attach the keyboard cable to the hand-held computer. Keyboard connector Figure 3-11 Inserting Keyboard into Tray and Attaching Cable to Computer 6100 Series Dock Installation Instructions 3-19...

  • Page 54: Vehicle Dock Mounting Kits

    1/4--20 Regular Lock Nuts 1/4” Flat Washers 10--32 x 3/8” Pan Head Screws 14--10 x 1 3/4” Hex Washer Screws 3-20 6100 Series Dock Installation Instructions Table 3-5 Vehicle Dock Adjustable Mount Kit Kit 203-530-001 Part Number 653-391-001 653-392-001 802-117-000...

  • Page 55: Figure 3-12 Vehicle Dock Adjustable Mount Bracket

    SECTION 3 Vehicle Dock Installation Figure 3-12 Vehicle Dock Adjustable Mount Bracket 6100 Series Dock Installation Instructions 3-21...

  • Page 56: Figure 3-13 Vehicle Dock Adjustable Mount With Computer Inserted

    Vehicle Dock Installation SECTION 3 Figure 3-13 Vehicle Dock Adjustable Mount with Computer Inserted 3-22 6100 Series Dock Installation Instructions...

  • Page 57: Figure 3-14 Vehicle Dock Adjustable Mount Back Side

    SECTION 3 Vehicle Dock Installation Figure 3-14 Vehicle Dock Adjustable Mount Back Side 6100 Series Dock Installation Instructions 3-23...

  • Page 58: Figure 3-15 Vehicle Dock Fixed Mount Bracket

    1/4--20 x 1” Hex Head Screws 801-195-002 10--32 x 3/8” Pan Head Screws 14--10 x 1 3/4” Hex Washer Screws Vehicle Dock Fixed Mount Bracket 3-24 6100 Series Dock Installation Instructions Table 3-6 Vehicle Dock Fixed Mount Kit Kit 203-522-001 Part Number 653-372-001 802-117-000...

  • Page 59: Figure 3-16 Vehicle Dock Fixed Mount Bracket Back Side

    SECTION 3 Vehicle Dock Installation Figure 3-16 Vehicle Dock Fixed Mount Bracket Back Side 6100 Series Dock Installation Instructions 3-25...

  • Page 60: Figure 3-17 Vehicle Dock Fixed Mount With

    Vehicle Dock Installation SECTION 3 Figure 3-17 Vehicle Dock Fixed Mount with Computer Inserted 3-26 6100 Series Dock Installation Instructions...

  • Page 61: Final Connections

    Vehicle Dock Installation 1. RF jack 2. Com 3 connector 3. External keyboard 4. Com 1 connector 5. Power cable connector nut 6. Notched dc power connector Figure 3-18 Vehicle Dock Connectors 6100 Series Dock Installation Instructions 3-27...

  • Page 62: Vehicle Dock Keylock

    Your Vehicle Dock has a keylock option that allows you to insert your hand-held computer, lock it into the dock, and remove the key. Figure 3-19 illustrates the use of the key- lock. Figure 3-19 Vehicle Dock Keylock 3-28 6100 Series Dock Installation Instructions...

  • Page 63: Jump Starting Your Vehicle

    Failure to do so can result in loss or damage to your hand-held computer. To disconnect: Unscrew at the printer or dock or, " Disconnect at the Y--connection where the short cable " plugs into the long cable. Vehicle Dock Installation 6100 Series Dock Installation Instructions 3-29...
  • Page 64 Vehicle Dock Installation SECTION 3 3-30 6100 Series Dock Installation Instructions...
  • Page 65 2-1 vehicle dock, 3-2 Installation kits, vehicle dock, 3-21 Installing connecting vehicle battery fuse holder, 3-9 optional printer, 3-15, 3-17 vehicle dock, 3-2 final connections, 3-27 6100 Series Dock Installation Instructions INDEX " " " " " " " "...
  • Page 66 Single dock 9-pin male serial electrical requirements, 2-2 port connector, 1-13 installing optional printer, Single dock connectors, 2-3 Index-2 6100 Series Dock Installation Instructions jump starting vehicle, 3-29 vehicle preparation, 3-4 Vehicle dock 3-pin male power connector, 1-18 Vehicle dock install kits, 3-20...

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