Intermec 700 Series 700 Installation Instructions Manual
Intermec 700 series 700: install guide
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Also See for 700 Series 700:
- User manual (410 pages) ,
- Quick start manual (36 pages) ,
- Installation instructions (2 pages)
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Summary of Contents for Intermec 700 Series 700
- Page 1 Installation Instructions P/N 962-040-004 Revision C January 2002 700 Series Docks Installation Instructions P/N 962-040-004 Revision C *962040004*...
- Page 2 700 Series Docks INSTALLATION INSTRUCTIONS " " " " " " " " " " " " " " " " " " " " " " " " " " " " PN: 962-040-004 Revision C January 2002...
- Page 3 " NOTICE The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.
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Page 4: Table Of Contents
" " " " " " " " " " SECTION 1 General Information Dock Descriptions Single Dock Charge Status LED Multidock Specifications Single Dock Multidock Connector Pin-Outs 16-Pin Interface Connector Dock 3-Pin Male Power Connector SECTION 2 Single and Multidock Installation Installation Guidelines Electrical Requirements Dock Installation... - Page 5 CONTENTS Vehicle Electrical Considerations 700 Series Mobile Computer Power Drain on Vehicle Battery Power Cables for Connecting to Vehicle Battery Vehicle Fuse Block Kit Installing the Cables Vehicle Battery Power Cable Assembly Assembling the In-line Fuse Holder Terminating Wire Ends Connecting the Fuse Holder Side Battery Terminal Post Connection Top Battery Terminal Post Connection...
- Page 6 Figure 3-8 Side Battery Terminal Posts Figure 3-9 Top Battery Terminal Posts Figure 3-10 Stripping the Power Cable Jacket Figure 3-11 Wiring Diagram for Installing a Printer Figure 3-12 Installing the Power Cable In-Line Noise Filter ........Figure 3-13 Vehicle Dock Connectors TABLES Table 1-1 Charging Status...
- Page 7 CONTENTS 700 Series Dock Installation Instructions...
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Page 8: General Information
Section 1 General Information " " " " " " " " " " " " " " " " " " " " " " " " " " " " Section 1 covers general information for the single and multidocks. -
Page 9: Dock Descriptions
Spanish: Precaución: El Cuna con Cargador Modelo 700 es compat- ible para ser usado sólo con los Paquetes de Batería de Intermec número 381--011--001, 318--011--002 ó 318--011--003. El uso de otro tipo de paquetes de batería puede presentar riesgo de incendio o explosión. -
Page 10: Figure 1-1 Single Dock
SECTION 1 General Information Battery pack release latch Charge status LED 9-pin serial connector Ethernet connector 16-pin connector Power connector Figure 1-1 Single Dock Battery pack Push down to “click” into place Charging status LED Red = Charging Green = Charged Flashing Red = Problem see Table 1-2 for conditions and... -
Page 11: Charge Status Led
General Information Charge Status LED The Charge Status LED on your single dock lets you know the status of the spare battery pack inserted in the holder. The Charge Status LED is not dependent on having a mo- bile cmputer inserted in the dock. The conditions of the charge status are indicated in the following table. -
Page 12: Multidock
If the battery fails twice then discard the battery. You should also try another battery, if another battery fails, then the problem could be with the charger. In that case contact Intermec Customer Support at 800-755-5506 (US and Canada) or 425-356-1799 elsewhere. -
Page 13: Specifications
General Information Specifications For building your shelving, keep in mind the dimensions of the dock. Shelving needs to include room above the dock for inserting the mobile computer and behind the dock for con- necting the cables. 700 Series Dock Installation Instructions SECTION 1... -
Page 14: Single Dock
SECTION 1 Single Dock Weight: .97 kg (2.6 lbs) " Dimensions: " Side to Side: 15.2 cm (5 7/8 in) " Front to Back: " Top to Bottom: " Minimum vertical spacing between shelves: 26.7 cm " (10 1/2 in) 10 1/2”... -
Page 15: Multidock
General Information Multidock Weight: 1.36 kg (3.65 lbs) " Dimensions: " Side to Side: 53.3 cm (20 7/8 in) " Front to Back: " Top to Bottom: " Minimum vertical spacing between shelves: 26.7 cm " (10 1/2 in) 10 1/2” 2 3/8”... -
Page 16: Connector Pin-Outs
SECTION 1 Connector Pin-Outs 16-Pin Interface Connector Signal Name Pins 1- 3 are Ethernet connections TXD+ TXD-- RXD+ RXD-- AUXPWR Pin 16 Figure 1-6 Interface Connector Table 1-3 16-Pin Connector Pin-Outs Function on Dock Dock I/O Transmit Positive Data Input Signal Transmit Negative Data Input... - Page 17 General Information Signal Name Pins 8- 15 are RS-232 connections DOCKPWR 1-10 700 Series Dock Installation Instructions Table 1-3 (continued) 16-Pin Connector Pin-Outs Function on Dock Dock I/O Receive Output Clear To Send Output Data Send Ready Output Ring Indicator Output Data Carrier Detect Output...
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Page 18: Figure 1-7 Serial Connector
SECTION 1 Serial 9-Pin Connector Pin-outs for Single and Pin Number Pin 1 Pin 9 Figure 1-7 Serial Connector Table 1-4 Vehicle Docks Signal Ground 700 Series Dock Installation Instructions General Information 1-11... -
Page 19: Dock 3-Pin Male Power Connector
General Information Single dock Pin 8 Pin 1 Ethernet Connector Ethernet Connector for Single and Multidocks Pin Number Dock 3-Pin Male Power Connector Pin 2, 12 volts (red wire) Dock 3-Pin Male Power Connector 1-12 700 Series Dock Installation Instructions Multidock Pin 1 Figure 1-8... -
Page 20: Single And Multidock Installation
Single and Multidock Installation " " " " " " " " " " Installation Guidelines Single and multidock units are intended to be installed and used in environments that remain at about room tempera- ture (0--50 Places to avoid when planning your installation include: Outdoor loading dock, or staging area "... -
Page 21: Electrical Requirements
Single and Multidock Installation Electrical Requirements The single and multidocks come with a universal power supply and cord and therefore must be located within six feet from an outlet. The outlets must be grounded (three- prong) and with sufficient capacity to carry the load for the number of docks and other electrical devices per circuit breaker or fuse. -
Page 22: Single Dock Mounting Bracket Installation
SECTION 2 Single Dock Mounting Bracket Installation 1. Position one mounting bracket at the desired height. 2. Use 1/4 inch or larger hardware to secure one mount- ing bracket to the wall. " NOTE: For location purposes of the second bracket, keep in mind that the mounting holes are 7.62 cm (3 5/8 in) apart. -
Page 23: Multidock Mounting Bracket Installation
Single and Multidock Installation Multidock Mounting Bracket Installation On framed walls, it is preferable to drive lag screws directly into studs whenever possible. If this is not possible, it may be necessary to install scab studs or plywood (5/8 inch thickness or greater) reinforcement. -
Page 24: Vehicle Dock Installation
Vehicle Dock Installation " " " " " " " " " " Introduction The vehicle dock for your Mobile Computer provides a se- cure place to store your computer in a vehicle. The dock and vehicle mount features and installation graphics are shown on the next several pages. -
Page 25: Figure 3-2 Inserting Mobile Computer Into
Vehicle Dock Installation Push Computer into Dock Inserting Mobile Computer into Vehicle Mount Dock Slide Computer Out Of Dock Removing Mobile Computer from Vehicle Mount Dock 700 Series Dock Installation Instructions Figure 3-2 Push Computer Release Button Figure 3-3 SECTION 3... -
Page 26: Figure 3-4 Installing Dock To An Optional Vehicle
SECTION 3 Vehicle Dock Installation This bracket is not available from Intermec. It is a stan- dard cell phone vehicle mounting bracket. The screws used are 8-32 screws. Figure 3-4 Installing Dock to an optional Vehicle Mount Bracket 700 Series Dock Installation Instructions... -
Page 27: Installation Guidelines
Vehicle Dock Installation Installation Guidelines Since each situation or equipment type may pose unique requirements, mounting hardware selection and mechani- cal installation of the vehicle dock shall be the responsibil- ity of the installer. The vehicle dock and associated electrical wiring "... -
Page 28: Installation Tools Required
SECTION 3 Connect the black dock power cable (part number: " 206-951-001) to the vehicle dock and the battery pow- er cable. Depending on your installation, this may simply involve connecting the keyed connector, or it may involve cutting the connector off and wiring di- rectly to the fuse block. -
Page 29: 700 Series Mobile Computer Power Drain On
Vehicle Dock Installation 700 Series Mobile Computer Power Drain on Vehicle Battery Typical Values for 700 Series Mobile Computer Power Drain on 12 Volt Vehicle Battery System Description 700 Series Mobile Computer Operational and charging battery 700 Series Mobile Computer Operational, Backlight ON, and charging battery 700 Series Mobile Computer Suspended and charging battery... -
Page 30: Vehicle Battery
SECTION 3 Power Cables for Connecting to Vehicle Battery Cables for Connecting a Vehicle Dock to Description Dock power cable (black) Battery cable (gray) Vehicle Fuse Block Kit Description Fuse block terminal 32 vac 5 amp fuse #8 x 3/4 screw Installing the Cables Use cable clamps or wire-ties at least every 18 inches when installing cables on a vehicle. -
Page 31: Vehicle Battery Power Cable Assembly
Vehicle Dock Installation that cables will reach from the batteries to the power con- verter to the dock, proceed with the instructions below. 1. Completely install the vehicle battery (gray) cable that connects to the vehicle battery before connecting onto the vehicle dock power (black) cable. 2. - Page 32 SECTION 3 2. Cut the red wire in the battery power cable midway between its end and the cable jacket. Save the 6--7 inch length of red wire. 3. Strip 1/4-inch of insulation from the red wire that ex- tends from the vehicle power cable; also strip 1/4-inch of insulation from both ends of the 6 inch length of red wire saved in step 2.
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Page 33: Terminating Wire Ends
Vehicle Dock Installation Terminating Wire Ends Crimp 3/8-inch terminal rings to the stripped end of the brown wire and to the red wire from the fuse holder. See the battery drawing and instructions for recommended as- sembly to connect the cable to the vehicle battery. 1. -
Page 34: Connecting The Fuse Holder
SECTION 3 Brown Wire Connecting the Fuse Holder If the installation kit contains a preassembled in-line fuse holder, you must crimp it on the red wire from the vehicle battery (gray) power cable. Follow the instructions below to terminate the ends of the power cable when your kit in- cludes a preassembled fuse holder. - Page 35 Vehicle Dock Installation 3-12 700 Series Dock Installation Instructions Brown Wire 1. Strip wire 2. Install terminal ring Crimp Here Red Wire 1. 3/8” terminal ring 2. Fuse link assembly 3. Fuse link splice 4. Access cable Figure 3-7 Prepare Cable Ends SECTION 3...
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Page 36: Side Battery Terminal Post Connection
SECTION 3 Side Battery Terminal Post Connection Refer to Figure 3-8 on page 3-14 for completing this proce- dure. WARNING: It is very important to make sure that you make the correct cable to battery connections, because electrical energy from vehicle batteries can harm equipment and people. -
Page 37: Figure 3-8 Side Battery Terminal Posts
Vehicle Dock Installation SECTION 3 1. Battery 2. Positive battery post 3. Battery cable (positive) 4. Fuse link 5. Brown wire (negative) 6. Power cable 7. Red wire (positive) 8. Washers 9. Battery terminal post (positive) 10. Nut Figure 3-8 Side Battery Terminal Posts 3-14 700 Series Dock Installation Instructions... -
Page 38: Top Battery Terminal Post Connection
SECTION 3 Top Battery Terminal Post Connection Refer to Figure 3-9 on page 3-16 for completing this proce- dure. WARNING: Because electrical energy from vehicle batteries can harm equipment and people, it is very important to make sure that you make the correct cable to battery connections. 1. -
Page 39: Figure 3-9 Top Battery Terminal Posts
Vehicle Dock Installation SECTION 3 1. Battery 2. Positive battery terminal 3. Battery cable (positive) 4. 5/16” x 1-1/2” post 5. Fuse link 6. Brown wire (negative) 7. Gray power cable 8. Red wire (positive) 9. Washers 10. Nut (2) Figure 3-9 Top Battery Terminal Posts 3-16... -
Page 40: Installing Your Vehicle Dock With Other Equipment
SECTION 3 Installing Your Vehicle Dock With Other Equipment There are many options that your installation might call for. This is another good reason to rely on your installation team as they are prepared to handle a wide variety of installations. -
Page 41: Installing An Optional Printer
Vehicle Dock Installation Installing an Optional Printer If you are installing a printer into your system you need the power cables to connect the printer and vehicle dock to the vehicle battery. You need to order separately a remote ter- minal cable (depending on your printer configuration) ei- ther: DB 9-pin to DB 15-pin cable part number 216-016-001... -
Page 42: Vehicle Dock And Printer
SECTION 3 Vehicle Dock and Printer 1. Install a “Y” cable (part number: 216-817-001) to sup- ply power to both the vehicle dock and to the printer. Refer to Figure 3-11 for the wiring diagram and Figure 3-13 for vehicle dock connectors. 2. -
Page 43: Figure 3-12 Installing The Power Cable In-Line Noise Filter
Vehicle Dock Installation SECTION 3 Braided ground strap Clamp to secure filter assembly #8 x 5/8 Screw (w/washer) Goes Here #6 Sheet-metal Screw Goes Here Use large clamp to secure optional filter assembly Gray power cable connects to vehicle battery Figure 3-12 Installing the Power Cable In-Line Noise Filter 3-20... -
Page 44: Final Connections
SECTION 3 Final Connections Vehicle Dock Alone To use the vehicle dock by itself, connect one end of the dc power cable (part number 206-951-001) to the vehicle dock; the other end plugs into the previously installed battery cable. Notched DC Power Connector Vehicle Dock Connectors Jump Starting Your Vehicle B CAUTION:... - Page 45 Vehicle Dock Installation SECTION 3 3-22 700 Series Dock Installation Instructions...
- Page 46 " " " " " " " " " " Cable installation, 3-7 Charge status LED, 1-4 Connector pin-outs 8-pin interface connector, 1-9 dock 3-pin male power con- nector, 1-12 Dock dimensions multidock, 1-8 single dock, 1-7 installing multi, 2-1 single, 2-1 vehicle, 3-4 weight...
- Page 47 INDEX Dock 3-pin male power connec- tor, 1-12 Vehicle dock installation guide- lines, 3-4 Vehicle fuse block kit, 3-7 Vehicle power cable kits, 3-7 Index-2 700 Series Dock Installation Instructions...
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