Full Spectrum Laser Muse Core Operation Manual
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Full Spectrum Laser Muse Core Operation Manual

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Summary of Contents for Full Spectrum Laser Muse Core

  • Page 2: Table Of Contents

    Table of Contents Full Spectrum Laser Muse Core Symbols and Definition Section I. Safety Section VII. Operations Setup Precautions General Function Safety During Operation Project Workflow Fire Safety Electrical Safety Section VIII. RetinaEngrave v3.0 Software Materials Starting on RE3 Stopping Your Laser Section II.

  • Page 3: Full Spectrum Laser Muse Core

    For more information and product selection, please visit www.fslaser.com Compliance Statement: The Full Spectrum Laser Muse Core System is a Class 4 laser product, as defined in International Standard IEC 608251. The Full Spectrum Muse Core complies with 21 CFR 1040.10 and 1040.11, the Federal Performance Standards for Light Emitting Products, except for deviations pursuant to Laser Notice No.

  • Page 4: Symbols And Definition

    Symbols and Definitions Danger: Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. Warning: Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. Caution: Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury.

  • Page 5: Section I. Safety

    Section I. Safety Setup Precautions Follow all safety protocols and procedures before operating any machinery. It is the responsibility of the operator to ensure all safety precautions are correctly followed, and that the machine is properly assembled and in working order. ●...

  • Page 6: Safety During Operation

    General Safety Safety During Operation The output of the CO2 engraving laser is fully contained in a Class 1 enclosure during normal operation. The laser cabinet has a safety interlock switch that deactivates the laser if the door is opened during operation, and no special precautions are necessary to operate the high power laser safely.

  • Page 7: Fire Safety

    Always keep a properly maintained and inspected 5lbs. or larger fire extinguisher on hand. Full Spectrum Laser recommends a Halogen or multipurpose dry chemical fire extinguisher. Halogen extinguishers are more expensive than a dry chemical, but offer certain advantages should you ever need to use an extinguisher.

  • Page 8: Electrical Safety

    The power supply is capable of releasing a current up to 20mA. This power is sent to the discharge terminals on the laser tube itself. In order to prevent access to bare wiring your laser shipped with silicone terminal covers. Please notify Full Spectrum Laser support and immediately cease operations if the covers ever slip and expose bare wire.

  • Page 9: Materials

    Materials HARMFUL MATERIALS: WARNING!! TRYING TO CUT THESE ITEMS WILL VOID WARRANTY!! CUT AT YOUR OWN RISK! Material DANGER! Issues PVC (Poly Vinyl Emits Chlorine gas fumes This material can ruin the optics as well as cause the metal of the machine to Chloride)/Vinyl/Pleather/Most corrode.
  • Page 10 Safe Materials: Even materials considered safe to use with our machines can have risks. Provided below is a list of safe materials, any cautions, and the maximum thickness the Muse Core can cut. Material Max Thickness Caution Many woods 1/4"...

  • Page 11: Section Ii. Unboxing Your Muse 3D

    Section II. Unboxing Your Muse Core WARNING!! The Muse Core is over 50lbs. At least two people are required to lift and unbox the machine. DO NOT TRY TO LIFT ALONE!! Unboxing Steps Follow these instructions for best results: Prepare Work Space: You will need an open, level work space to place your laser cutter. A sturdy table with room for the machine(66”...

  • Page 12: Checklist

    DANGER! ● Never operate your laser without a working exhaust. Full Spectrum Laser recommends exhaust systems capable of AT LEAST 500CFM. Keep in mind that exhaust systems with high flow rates may require a particle filter for materials with...

  • Page 13: Section Iii. Installation & Assembly

    Section III. Installation & Assembly This assembly is a simple process that should take less than half an hour to complete. Note that step 3 & 4 are for the Hobby Kit option only. Assembly Stages Locate & Remove Zip Ties Connect the Exhaust System Assemble the Water System(Hobby Kit) Assemble the Air Compressor(Hobby Kit)

  • Page 14: Locate & Remove Zip Ties

    Locating & Removing Zip Ties Remove Zip Ties The machine was secured during shipping with zip ties to hold the laser head assembly and the x-gantry. Remove zip ties before operating your laser cutter for the first time. Fig. 2 Note: Zip Ties may vary in color.

  • Page 15: Connect The Exhaust System

    “exhaust” on the back of your Muse Core machine. (see Fig. 5). Ventilate Outside or to Fume Extractor: Set the open end outside of a window or to a fume extractor.
  • Page 16 HEPA and Activated Charcoal Filters. Fume extractors do not require outside ventilation. This is a great choice for workshops that do not have the option to ventilate outside. Both extractors and the filters are available on the Full Spectrum Laser website at http://fslaser.com/laser-accessories/ Ask a customer support representative which fume extractor is right for your needs.

  • Page 17: Assemble The Water System

    Water Pump. If the Coolbox option was selected instead, then skip to Step 5. Water System Assembly Muse Core uses a water-cooled continuous beam CO2 laser tube. The tube requires a flow of room temperature water to help regulate the temperature of the laser tube. Your purchase includes a water chiller for cooling the laser tube.
  • Page 18 3. Prepare the Water Bucket: Fill a 5 gallon bucket(not included) by about 2/3rd using distilled water. Note: We recommend a bucket with a lid be used to prevent debris from falling in. Make holes for tubing if needed. Fig. 11 4.

  • Page 19: Connect The Air Compressor

    4. Assemble the Air Compressor (Hobby Kit) Connect the Air Compressor Air is used as a pressurized gas to assist in cutting and engraving operations. This pressurized air is critical to safe and efficient cutting operations as it not only helps cut through material more quickly, but also helps prevent the formation of flames.

  • Page 20: Connecting Coolbox

    Connect the two (2) silicone tube from the Coolbox to the contrasting INLET and OUTLET of the Muse Core. (Remember: In to Out, Out to In). Your laser will not fire if this is installed backwards thanks to the water flow sensor.
  • Page 21 Fig. 16 Preparing the Coolbox: Fill the Coolbox using 1.5 Liters of DISTILLED water. Make sure to only use distilled water and replace often. Generally Muse Core systems should not be run in temperatures less than 20°F (-6°C). Fig. 17 Plug in your machine.

  • Page 22: Connect The Electrical Power

    6. Connecting the Electrical Power The Muse Core and its accessories are configured to accept 110VAC at 60Hz. For international purposes we offer an optional single-phase 220VAC converter. Prepare Power Cord: Remove the electrical cord from its packaging. Plug in Power Cord To Laser Cutter: The power cord plugs into the C14 slot located on the back of the machine.

  • Page 23: Section Iv. Connectivity

    Section IV. Connectivity Ethernet Connection The Muse 3D software is browser-based, meaning no download is required. RetinaEngrave v3.0 (RE3) is locally hosted on the machine’s internal computer so it will function even without an internet connection. Using any computer, only an internet browser (such as Google Chrome) is needed to access RE3. The easiest method is to connect the Ethernet Cable that came with your Muse 3D.

  • Page 24: Connect To Software

    RetinaEngrave v3.0 is a combination of a print driver and control software that communicates with, downloads jobs to, and controls the laser system. There is no download required for RetinaEngrave v3.0. With a local connection (achievable with Wi-Fi or the included Ethernet cable) your Muse Core will link with the software’s IP address Turn On Muse: Turning on your Muse Core will automatically boot up your Muse Touch Screen interface.

  • Page 25: Section V. Tests & Adjustments

    Mirror Alignment Procedure Alignment Test The laser tube that came pre-installed in your Muse Core was carefully aligned in our facilities in Nevada. However, it is possible that the mirrors may come out of alignment during shipping. Before running your first job, you will want to check and make sure the mirrors are properly aligned using the following procedure.If your mirror...
  • Page 26 4. Close Safety Lid: Safety measures are in place to ensure laser does no fire with the safety lid open. Regardless, never attempt to fire the laser with the safety lid open. 5. Test Fire the Laser: Make sure the water flow is on and then press the Fire Laser Icon Button on the touch screen.

  • Page 27: Mirror Alignment Procedure

    Mirror Alignment Procedure DO NOT ATTEMPT IF INITIAL TEST WAS ACCEPTABLE! The goal of the mirror alignment is to align the visible red beam with the invisible CO2 laser beam. The red beam will then serve as the primary indicator for mirror alignment. The idea is that when the laser is not aligned, you will have two black dots from the test fires in the top and bottom positions.
  • Page 28 Mirror Alignment Procedure Preparation Make sure to prepare your tools and workspace. Turn on Laser Cutter: Allow the machine time to boot up the touch screen operating system. Unlock Gantry: On the touch screen, press the “Locked” icon to switch to “Unlocked” position. The button will now display the “Unlocked”...
  • Page 29 Mirror Alignment Procedure 2. Output to Mirror 1 Orienting Left: Orienting Right: Align the output to Mirror #1 making sure song the way that the beam hit each mirror precisely. Open the Safety Lid. Place Thermal Paper: Take a small piece of thermal paper and place it firmly over Mirror #1. Close Safety Lid: Machine should be unable to fire the laser with the safety lid open.
  • Page 30 Mirror Alignment Procedure 3. Mirror 1 to Mirror 2 If any adjustments are made to Laser Tube or Beam Combiner positions, then the alignment between mirrors #1 and #2 must be checked. Open the Safety Lid. Place Thermal Paper: Take a small piece of thermal paper and place it firmly over Mirror #2. Push the laser head all the way to the left closest to the mirror assembly.
  • Page 31 Mirror Alignment Procedure Section IV. Test and Adjustment 4. Mirror 2 to Mirror 3 2. Mirror Alignment Procedure Mirror #3 is mounted on the laser head assembly and slides along the X-gantry rail. Open the Safety Lid. Place Thermal Paper: Take a small piece of thermal paper and place it firmly over Mirror #3. Push the laser head all the way to the left closest to the mirror assembly.
  • Page 32 Mirror Alignment Procedure 5. Mirror 3 to Focus Lens The focus lens converges the laser beam to a single point. The focus lens does not require manual focusing. It is important to ensure that the path from mirror #3 to the focal point is straight. Mirror 3 POSITION Focus Lens...

  • Page 33: Focus Procedure

    Focusing Focus Procedure The Muse Core must be focused manually for each new material. The following steps help you prepare your machine for use. The Muse Core should come with a 20mm (.8in) puck that will be used for focusing(see Fig.39).

  • Page 34: Section Vi. Touchscreen Interface

    Section VI. Touchscreen Interface The touchscreen that comes on your Muse allows you to control the basic functions of your laser without needing a computer. Jobs are accessible through the touchscreen once loaded in from the RE3 interface. A rotary function comes on your machine, which can be engaged from the touchscreen itself or RE3.
  • Page 35 Network ⇨ Wi-Fi Allows the user to connect to the Wi-Fi. Fig. 44 Fig. 45 Network ⇨ IP Configuration Allows the user to set IP Address and DNS Server manually. Most of the things mentioned in this section can also be done from your phone using the mobile or web browser version on RE3.

  • Page 36: Safety Override: Lid

    Safety Override Lid & Waterflow Failsafe Lid Failsafe As a safety feature, the lid has a magnetic failsafe that disconnects the laser when the lid is open. this will be indicated by your touch screen display like so. Fig. 48 Fig.
  • Page 37 Lock Indicator Lock / Unlock Indicator Locked Icon: Indicates the gantry is locked. When locked, the user must move the gantry using JOG controls. Unlocked Icon: Indicates the gantry is unlocked. When unlocked, the user must manually move the gantry. Locked Unlocked Fig.

  • Page 38: Section Vii. Operations

    Section V. Operations This section will guide you through using your Muse Core. To get started, it is important to understand the meanings of “Vector Cutting” and “Raster Engraving” and their associated file types. General Functions Vector Cutting The most common feature when cutting with a laser engraver or cutter.When vector cutting, the laser follows the “vector lines”...

  • Page 39: Project Workflow

    Project Workflow: From Concept to Design RetinaEngrave v3.0 create a simple, easy to learn set of operations. Your Muse Core will achieve amazing results using this Project Workflow List. For the “best practice” for any project, follow the step-by-step instructions from start to finish.
  • Page 40 Create Design Projects are created in design software and then imported to RetinaEngrave 3.0. A PDF file is mainly used for both raster and vector data due to its ease of conversion. For engraving, a JPEG file is best due to its bitmap files.
  • Page 41 6. Align Material to Engraving Area The material should be aligned to ensure the design is within the workspace and positioned straight. This can be done with a simple vision check while “jogging the perimeter”. By using the directional arrows on the touchscreen or the arrow keys on your computer, move the laser dot to the top left corner of your material.

  • Page 42: Section Viii. Retinaengrave V3.0 Software

    Section VIII. RetinaEngrave v3.0 Software Starting with RE3 Our machines are set apart from our competitors with our custom laser engraving software, known as RetinaEngrave V3 or simply RE3. Using your new machine for the first time can seem intimidating but we've worked to make this guide as clear as possible regarding our software.
  • Page 43 3. The laser needs to be focused on to the material before you start the job. (Refer to Focusing section) NOTE: The focus distance number set in the RE3 interface is machine relative. It signifies a distance away relative to home, not a distance away from the part. 4.

  • Page 44: Stopping Your Laser

    Stopping the Laser Once a project has begun, the laser will continue until the project is complete. If for any reason an operator needs to stop the laser immediately, choose one of these options: Fig. 54 Open the Lid: The large workbed access lid is installed with a device that automatically (and instantly) cuts off the laser if it is opened even slightly.

  • Page 45: Section Ix. Hardware & Maintenance

    Section IX. Hardware & Maintenance With a little care and maintenance, your Muse Core can run at top efficiency for years to come. Be aware of all safety and maintenance issues with your machine by following all the safety instructions in this manual.
  • Page 46 5. Disconnect High Voltage wire: The wire can be gently removed Fig. 65 6. Disconnect Water: Detach the water tubes from their connectors on the laser tube from both ends and drain the water into a bucket. WARNING! INLET AND OUTLET ARE FRAGILE! WARNING! WATER CAN SPILL! HAVE A CLEANING RAG NEARBY IF NEEDED! 7.

  • Page 47: Belt Installation

    Belt Replacement The belts on your laser system are a consumable item and will eventually stretch beyond a usable length or break. You can contact Full Spectrum Laser support for replacements. Required Parts and Tools ● 2.5mm Hex key (included with accessories) Belt Replacement Instructions: 1.

  • Page 48: Focus Lens And Air Assist Cone

    Focus Lens & Air Assist Cone Replacement Focus Lens and Air Assist Cone Replacement Instructions: Parts: Air Assist Cone, Assist Fitting, and Focus Lens w/ Case (C) Note:This is for replacing air assist cones and different sized lenses.If you are replacing a lens that has become damaged or broken you just need to slide the new lens in.

  • Page 49: Removable Floor

    Removable Flooring The Muse Core and Muse 3d both come with removable floors. These are ideal for cutting/engraving larger materials or using our rotary accessory. Its also possible to install a passthrough for longer materials. This opens you up to a wide range of products and materials to use with your Muse laser.

  • Page 50: General Maintenance

    General Maintenance Before starting a job: Make sure the lens and optics are clean and cleared of debris using a microfiber cloth or lens wipes. Note: these are the only recommended options for cleaning lenses as any other option can cause micro scratches in your optics.

  • Page 51: Free Projects & Extra Help

    Extra-Help We hope this manual helps to make your Muse Core experience more enjoyable. We know that getting started can be daunting- so we provide a number of free projects on our website. These projects range in skill level and creativity so feel free to browse to find something that works for you.

  • Page 52: Warranty

    Warranty Full Spectrum Laser will replace or repair any defective parts free of charge within the first 30 days of receiving your product. Ground shipping is free with overnight shipping available at extra charge. Full Spectrum Laser will replace or repair any defective part within the warranty period free of charge but shipping charges are the responsibility of the customer.

  • Page 53: Customer Support

    Customer Support If you have any questions about your machine don’t hesitate to contact us. We have a large number of resources available to make your first laser experience user-friendly.

  • Page 54: Ready To Upgrade

    Have you gotten the most out of your desktop laser? Do you feel like your starting to hit it’s limit? Want to see how the professionals do it? Take a look at the professional grade with our P-Series and the Muse Titan. The Muse Titan and the P-Series machines will take your productivity ti the next level.

This manual is also suitable for:

Muse titanMuse 3d

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