GREEN INSTRUMENTS G4100 Manual
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GREEN INSTRUMENTS G4100 Manual

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G4100
Analyzing System Manual

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Summary of Contents for GREEN INSTRUMENTS G4100

  • Page 1 G4100 Analyzing System Manual...

  • Page 3: Table Of Contents

    Analyzing System 4100 Contents NTRODUCTION 1 0 B A BOUT THIS ANUAL 1 1 B I NQUIRIES AND EEDBACK YSTEM PECIFICATIONS YSTEM NSTALLATION ONTROL AT ELIVERY HERE TO NSTALL THE YSTEM AFETY SPECTS JECTOR ROBE NALYZING OARD 3.5.1 Mounting Panel 3.5.2 Air Supply Connection 3.5.3...

  • Page 4: Introduction

    Green Instruments A/S reserves the copyright of the manual. Without prior written per- mission of Green Instruments A/S, the manual may not be copied and given to unauthor- ized people.

  • Page 5: Nquiries And Feedback

    4100 I nquiries and Feedback 1 1 B All claims and inquiries for spares shall be addressed to Green Instruments A/S or our distributors. In all correspondence or when ordering spare parts, please carefully state the equipment type and serial number, which you can find on the label on the right side of the blue ana- lyzer box.

  • Page 6: System Specifications

    System Specifications 2 System Specifications Gas Connection For 6/4 mm tubing – max. 1 bar Span NO gas connection 1/8” BSP connection – max. 8 bar Air supply filter regulator with filter 25 µm Instrument air quality according to ISO Air supply quality 8573.1.4.4.4 Analyzer...

  • Page 7: System Installation

    F igure 3-1 for the installation layout of the ejector probe. If you find 1 0 7 H 2 5 H 2 5 H it difficult estimating where to install the ejector probe, please contact Green Instruments A/S for more instructions.

  • Page 8: Safety Aspects

    System and associated equipment must be carried out by skilled, trained, and certified personnel, and that Green Instruments A/S does not take any responsibility for the opera- tion of the system and associated equipment whatsoever. The successful and safe opera- tion of this equipment is dependent upon proper handling, installation, operation, and maintenance.

  • Page 9: Figure 3-1: Installation Layout Of The Ejector Probe

    Analyzing System 4100 probe protection house mounted in a vertical position of the stack. The insert length of the ejector probe (250-300 mm) should be greater than 10 % of the duct diameter. See F igure 3-1 for the installation layout of the ejector probe. 2 6 H 2 6 H Exhaust Duct Distance to the outlet:...

  • Page 10: Figure 3-2: Ejector Probe Dimensions

    System Installation Figure 3-2: Ejector probe dimensions The figure below shows the dimensions of the board.
  • Page 11 Analyzing System 4100 Figure 3-3: Analyzing Board with G Analyzer mounted on board...

  • Page 12: Analyzing Board

    System Installation 3.5 Analyzing Board 3.5.1 Mounting Panel The analyzer board has two angle iron mounting brackets. The brackets are made of or- dinary mild steel and can be welded or bolted directly to a chosen location structure as required. Figure 3-4: The G analyzing board 4100...

  • Page 13: Air Supply Connection

    Analyzing System 4100 Figure 3-5: Piping and connection diagram 3.5.2 Air Supply Connection For air ejection, back-flushing, and zero calibration, the instrument air is connected di- rectly to the air supply filter regulator. The filter regulator has a filter and a drain. The air supply connection to the filter regulator is a 1/8”...

  • Page 14: Span No X Gas Connection

    System Installation 3.5.3 Span NO Gas Connection For span calibration, span NO gas with a certain percent of NO and without the content of O is connected to the span NO gas port. The connection is arranged on the left upper corner of the analyzing board.

  • Page 15: Commissioning

    Analyzing System 4100 4 Commissioning Before starting the system for the first time after completing the installation, please check the installation and setup of the system. 4.1 Installation Checks of the Sampling Board • Check that the ejector probe is installed in accordance with the instructions i.e. in a suitable location that represents the gas to be tested.

  • Page 16: Operation

    Operation 5 Operation 5.1 Calibration Mode In the calibration mode (both Zero and Span), the selector valve must stay at the Cali- bration position. For zero calibration • Turn the selector valve to Zero position. • Check that the instrument air (zero NO gas) is connected to the air supply filter regulator.

  • Page 17: Routine Maintenance

    Analyzing System 4100 6 Routine Maintenance 6.1 Air Flow System Routine inspection and maintenance of the air flow system and connections is required to make sure no gas is leaking from the system. It is important that air flow and pressure are stable.

  • Page 18: Ejector Probe

    Routine Maintenance • To dismount the ECU, loosen the two nuts on the back of the mounting plate. • Use a spanner to loosen the sensor. • Insert a new sensor into the sensor house. • Mount the ECU back on the mounting plate. •...
  • Page 19 Analyzing System 4100 WARNING The analyzer must be turned off and the air supply must be disconnect-ed before you start working with the probe. If you remove the ejector probe while there is exhaust gas in the stack, there is a risk that hot exhaust gas will come out of probe hole.
  • Page 20 Routine Maintenance Figure 6-2: Ejector probe – removing the venture air nozzle • After cleaning put the ejector probe venturi air nozzle back in place and insert the ejector probe back into the mounting socket. • Place the blue cover plate back to the probe.

  • Page 21: Parts List

    Analyzing System 4100 7 Parts List Spare parts are not included in the standard delivery. Spare parts can be ordered when necessary. When ordering spare parts, please mention the serial number of the analyzer, which you can find on the label on the right side of the blue analyzer box. The specific appearance of the spare parts is sub- Part Description...
  • Page 22 Parts List The specific appearance of the spare parts is sub- Part Description ject change without notice; the function however will not change 01061 Back flush valve 01248 Analyzer 100-230 VAC 01034 Solenoid 24 VDC Flange gasket OD 100 00472 for stack probe 01268 Inner gasket OD 64 for stack probe...
  • Page 23 Analyzing System 4100 The specific appearance of the spare parts is sub- Part Description ject change without notice; the function however will not change Probe complete with protect housing 01269 Dimension 284 X 180 x 440 mm (HxDxL) Umbilical cord complete with sensor cable 01393 and air hoses - 3 m Additional meters for # 01393 Umbilical...
  • Page 25 EUROPE Green Instruments A/S Erhvervsparken 29 9700 Brønderslev, Denmark Tel: +45 96 45 45 00 sales@greeninstruments.com AMERICA Green Instruments USA, Inc. 6750 N. Andrews Avenue Suit 200 Fort Lauderdale, FL-33309, USA Tel: +1 954 613 0400 usa@greeninstruments.com ASIA Green Instruments (S) Pte. Ltd. 4008 Ang Mo Kio Avenue 10 #01-09/10 Techplace I, Singapore 569625 Tel: +65 3100 0577 sales.sg@greeninstruments.com...

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