Table Of Contents - UGSI Chemical Feed Encore MB Operation & Maintenance Manual

Diaphragm Dosing Pump Encore
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List of Contents
1. General and Safety Instructions ..................................................................5
1.1 General ................................................................................................ 5
1.2 Identification of safety instructions in this operation manual ..................... 5
1.3 Personnel qualifications and training ...................................................... 5
1.4 Important safety instructions ................................................................. 5
1.5 Hazards due to failure to follow safety instructions .................................. 6
1.6 Safety-conscious working ..................................................................... 6
1.7 Safety instructions for the operating company/operator ........................... 6
1.8 Safety instructions for inspection, maintenance and installation work ....... 6
1.9 Unauthorized modification and production of spare parts ......................... 7
1.10 Inadmissible operating practices .......................................................... 7
1.11 Dosing of chemicals ........................................................................... 7
1.12 Transportation .................................................................................... 8
1.13 Scope of delivery ................................................................................ 8
2. General .........................................................................................................9
2.1 Proper use ........................................................................................... 9
2.2 Structure of the dosing pump ................................................................ 9
3. Function .....................................................................................................10
4. Dimensional drawings ...............................................................................11
5. Technical data ............................................................................................13
5.1 Electric motor data ............................................................................. 15
5.2 Technical data ATE servomotor Encore
6. Performance curves ..................................................................................17
7. Installation .................................................................................................19
7.1 General information ............................................................................ 19
7.2 Installation location ............................................................................. 20
7.3 Drain pipe .......................................................................................... 20
7.4 Electrical connection of the pump ........................................................ 20
7.5 Wiring diagrams for ATE servo motor for stroke length adjustment ......... 23
7.6 Level control....................................................................................... 24
7.7 Back-pressure and safety valves.......................................................... 24
7.8 Injection nozzle installation .................................................................. 24
7.9 Installation example ............................................................................ 25
8. Operation ....................................................................................................26
8.1. Stroke length adjustment ................................................................... 26
8.2 Encore MB operating elements .......................................................... 26
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8.3 Switching on/off ................................................................................. 26
8.4 Operating mode selection.................................................................... 26
8.5 Alarm ................................................................................................. 27
8.6 Other settings ..................................................................................... 28
8.7 Factory setting ................................................................................... 28
8.8 Connections and cable assignments .................................................... 28
9. Start-up ......................................................................................................30
9.1 Start-up of Encore ® ME with ATE servomotor ........................................ 30
10. Shutdown .................................................................................................31
10.1 Disposal of old equipment ................................................................. 31
Device revision ..............................................................................................31
11. Maintenance ............................................................................................32
11.1 Lubrication ....................................................................................... 32
11.2 Maintenance of the bearings ............................................................ 32
11.3 Maintenance of the ATE servomotor (optional) .................................... 32
11.4 Diaphragm replacement .................................................................... 32
11.5 Valves .............................................................................................. 34
12. Explosion-proof dosing pumps (ATEX) ...................................................38
12.1 General ............................................................................................ 38
12.2 Special conditions ............................................................................. 38
12.3 Dosing of flammable media ............................................................... 38
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MB/ME
ME (optional) ........................... 16
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13. Troubleshooting .......................................................................................39
14. Spare parts ...............................................................................................40
15. Declaration of harmlessnes ....................................................................45
16. Warranty claim .........................................................................................46
17. CE Declaration of conformity ..................................................................47
18. Index .........................................................................................................49
19. Notes .......................................................................................................50
Operating Instructions
CF.450.410.001.IM.1114