Related Manuals for PrimeWeld CUT50D
Summary of Contents for PrimeWeld CUT50D
- Page 1 OWNER`S MODEL: CUT50D MANUAL Need Help Please Call 856-537-4368 info@primeweld.com www.primeweld.com...
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Page 2: Table Of Contents
Accessories ................20 EC DECLARATION OF CONFORMITY We hereby declare that our machines for industrial and professional use as stated below. Model: IGBT plasma cutting machine Cut50d, CUT5OPi, CUT50D,CUT5ODP. Conforms with EMC Directives: 73/23/EEC and 89/336/EEC European Standard: EN/IEC60974 Please read and understand this instruction manual carefully before the installation and operation of this equipment. -
Page 3: Safety
SAFETY WARNING Welding and cutting is dangerous to the operator people in or near the working and surrounding areas, if the equipment is not operated correctly. Therefore the performance of welding/cutting must only be under the strict and comprehensive observance of all relevant safety regulations. Symbol Descripiton Electric Shock: Maybe fetal... - Page 4 SAFETY CAUTION 1. Working Environment 1.1 The environment in which this welding equipment is installed must be free of grinding dust. corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light.
- Page 5 SAFETY 2.4 Do not come into contact with the output terminals while the machine is in operation. An electric shock may possibly occur. Maintenance Exposure to extremely dusty, damp, or corrosive air is damaging to the welding machine. In order to prevent any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and dry compressed air of required pressure.
- Page 6 SAFETY How a plasma Cutter works Basic plasma cutters use electricity to superheat air into plasma (the 4th state of matter), which is then blown through the metal to be cut. Plasma cutters require a compressed air supply and AC power to operate. Operation 1.
- Page 7 SAFETY How Does Plasma Cutting Compare to Oxy-fuel (gas) cutting? Plasma cutting can be performed on any type of conductive metal - mild steel, aluminium and stainless are some examples. With mild steel, operators will experience faster, thicker cuts than with alloys. Oxy-fuel cuts by burning, or oxidizing the metal it is severing.
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Page 8: Main Parameter
PARAMETER Cut50d with 50 Amps cutting current. 15mm Max Cutting thickness on Steel. Inverter with Industrial Rated, Lightweight and Portable. Amperage • Latest IGBT Inverter Technology • Safe torch connection • High quality cutting torch with quality cable • Industrial application •... - Page 9 PARAMETER Cutting Thickness chart Need to adjust the current and air pressure properly under metal thickness to get best cutting surface Cut50d -220V 20Amps 30Amps 40Amps 50Amps Thickness (mm) 10mm 12mm Air Pressure (psi) 40-50psi 40-50psi 50-60psi 60-70psi Cut50d -110V...
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Page 10: Layout
LAYOUT How to install machine Power Switch Current Display Air Pressure Display Current knob Connecting torch to machine Earth Clamp Torch switch Handle Air regulator Air hose G1/4 Screw Air Connector Input power cable PLASMA CUTTER OPERATION MANUAL... - Page 11 LAYOUT Display Air Pressure Power Switch Current Knob Torch connector Earth Clamp Torch switch Connection Handle Air regulator Air Compressor Input power Earth clamp Torch Metal Piece PLASMA CUTTER OPERATION MANUAL...
- Page 12 LAYOUT Back Connection Air regulator Input power Air Compressor Explosive View of Machine Air Meter Handle Top PCB Regulator Case Air Plug Digital Center Knob Power Switch Front Sticker Cable Clamp Electric Valve Earth Socket Front Piece Torch Switch Bottom case Torch plug Foot PLASMA CUTTER...
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Page 13: Operation
OPERATION Start Cutting Hold the torch vertical Pull the Trigger to start Then. Proceed with at the odge Of he work the arc , the cutting arc the cut. piece will initial when the Torch tip is close enough to the work Piece. - Page 14 OPERATION How to use air regulator Clockwise increase air pressure Anti-Clockwise Reduce air pressure Pull up Pull down Air regulator Air / Water filter Water release Machine Dimensions 234mm 348mm 143mm PLASMA CUTTER OPERATION MANUAL...
- Page 15 OPERATION Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage tip to maintain a narrow kerf.
- Page 16 4.5 psi and requires a flow rate of 6.0 CF/M. The volume capacity of your compressor is important.
- Page 17 OPERATION Air Quality Good air quality is essential to quality plasma cutting and consumable life span. Compressors take in air at atmospheric pressure and increase the pressure and store it in a tank. Humidity in the air is condensed in the tank and in the airlines producing water, more so in humid environments.
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Page 18: Trouble Shootting
TROUBLE SHOOTTING Problems Analysis Solution 1. Power indicate not No power go into 2.Check the power lighting when power up machine through power cable: power switch, , the fan not working , cable(AC220 orAC110) power plug and all wires torch also not working no input inside of machine if any while press torch trigger... - Page 19 TROUBLE SHOOTTING Problems Analysis Solution 5. Power indicator 1Arc striking coil loosen; 1.Check if any wires lighting up, 0.0 2 HF capacitor 102-10KV loosen indica¬tor not lighting, broken 2.Replace the HF Fan works, The gas blow capacitor. out of torch after pressure torch trigger ( gas valve works )No HF, There is arc between...
- Page 20 TROUBLE SHOOTTING Problems Analysis Solution 9. Machine auto shut 1.Maybe Power cable or 1.Fix or replace it0 down after switch it on. circuit board short 2.Check and replace it circuit 3.Replace silicon bridge 2.Silicon bridge prob 10. After pressure torch 1.Welding torch broken 1.Check them and fix;...
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Page 21: Accessories
ACCESSORIES Connect your plasma cutting torch and ground cable to the front panel of the machine Torch connector Torch switch Grund Cable PLASMA CUTTER OPERATION MANUAL... - Page 22 ACCESSORIES Torch Consumables Model: AG-60P Head Electrode Parts # Description AG60003 Electrodes Parts # Description AG60002 Electrodes Shield Cup Parts # Description AG60001 Shield Cup PLASMA CUTTER OPERATION MANUAL...
- Page 23 PLASMA CUTTER OPERATION MANUAL...