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STILLA Palmwood Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Palmwood' 6x6
S3011
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Palmwood

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Palmwood’ 6x6 S3011 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 Preparing your site • Choose your site carefully, site surface must be level (unless an Elevation kit or Heavy duty floor kit option has been purchased with your product) PALMWOOD 6x6 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 900x1890mm...
  • Page 3 Floor Kit – Option Floor Frame - (Rebated Floor 70x35mm/Heavy Duty Floor 140x35mm) Part Code Checked Part Description End Plate 1870mm Double Joist 1730mm Single Joist 1730mm Logs (light duty floor does not come with logs) 1798mm x 800 1798mm x 111 6 Foot Loft Shelf - Option Part Code Checked Part Description...
  • Page 4 If no floor option was purchased, go to step 2.0 (Wall Assembly) STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT PART CODE QTY DESCRIPTION End Plate 1870mm Single Joist 1730mm Double Joist 1730mm (42x35mm part of DJ goes at the top inside) 100BS 100mm Batten screw (Heavy Duty Floor Only) 75mm Nail (Rebated Floor Only)
  • Page 5 Floor Board 1798x800mm Floor Board 1798x111mm 50PS 50mm Philips Screw 1.1 – FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS – Note, the Palmwood now has 3 sheets, the above is correct. P a g e...
  • Page 6 STEP 2.0 WALL ASSEMBLY 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 480mm Wall panel (If double doors chosen – 180mm Panel) 900mm Wall panel 65HHS 65mm Hex head screw 2.0 - ASSEMBLY – WALL ASSEMBLY Screw through FP into P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on the outside) Note: Ensure tongue on VJ cladding is facing upwards.
  • Page 7 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 8 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 9 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 10 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 11 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 12 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 480mm Wall panel (If double doors chosen – 180mm Panel) 65HHS 65mm Hex head screw 2.6 - ASSEMBLY – WALL ASSEMBLY Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 13 STEP 2.7 BACK GABLE ASSEMBLY 2.7 - ASSEMBLY PARTS – GABLE ASSEMBLY PART CODE QTY DESCRIPTION Back gable 65HHS 65mm Hex head screw 2.7 - ASSEMBLY – GABLE ASSEMBLY Carefully position BG in place inserting tongue on back panels into groove in BG. Screw up through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
  • Page 14 STEP 2.9 DOOR HEAD ASSEMBLY 2.9 - ASSEMBLY PARTS – DOOR HEAD ASSEMBLY PART CODE QTY DESCRIPTION Door Head 65HHS 65mm Hex Head Screw 2.9 - DOOR HEAD ASSEMBLY Place door head in position at top of door opening between front FP’s. Screw down through front gable into door head using 2 x 65HHS.
  • Page 15 STEP 3.1 ROOF ASSEMBLY 3.1 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 1150mm roof sheet 40RS 40mm roof screw 25RS 25mm roof screw 3.1 - ASSEMBLY – ROOF ASSEMBLY Lay roof frame on a hard flat surface. Position 1 roof sheet (RS) at each end of frame, flush at top and flush with end of roof battens.
  • Page 16 STEP 3.2 ROOF ASSEMBLY 3.2 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 1150mm roof sheet 40RS 40mm roof screw 25RS 25mm roof screw 3.2 - ASSEMBLY– ROOF ASSEMBLY Fasten roof sheet (RS) to frame in sequence shown. 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Bent up edge at top.
  • Page 17 STEP 3.3 ROOF ASSEMBLY 3.3 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm roofing screw 25RS 25mm roofing screw 3.3 - ASSEMBLY– ROOF ASSEMBLY Complete screwing off roof at top 1 x 25RS beside every rib. Once top complete, screw bottom off using 1 x 40RS in every rib.
  • Page 18 STEP 3.4 ROOF ASSEMBLY If you purchased the Lean-To/Annex, leave the channel off the side you will be installing your Lean-To/Annex 3.4 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 2115mm Channel Self-tapping screw 3.4 - ASSEMBLY – ROOF ASSEMBLY Slide channel onto roof (C) Fasten channel (C) to roof using ST x 4 in positions shown.
  • Page 19 STEP 3.5 ROOF INSTALLATION 3.5 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 65HHS 65mm Hex head screw 3.5 - ASSEMBLY – ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables. Ensure roof rafters are flush with gables.
  • Page 20 If Double door option was chosen go to step 4.1 STEP 3.7 DOOR HINGE ASSEMBLY 3.7 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 3.7 - ASSEMBLY –DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 21 STEP 3.8 DOOR INSTALLATION 3.8 - ASSEMBLY PARTS –DOOR INSTALLATION PART CODE DESCRIPTION Door Hinge screw 3.8 - ASSEMBLY –DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding. Screw through hinge into front wall (as pictured).
  • Page 22 STEP 3.9 DOOR HANDLE ASSEMBLY 3.9 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 3.9 - ASSEMBLY – DOOR HANDLE ASSEMBLY Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in position shown, 50mm in from door edge.
  • Page 23 If Double door option was not chosen please go to step 4.6 STEP 4.1 DOUBLE DOOR HINGE ASSEMBLY 4.1 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Doors 4.1 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 24 STEP 4.2 DOUBLE DOOR INSTALLATION 4.2 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Doors Hinge screw 4.2 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 25 STEP 4.3 PAD BOLT INSALLATION 4.3 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Hinge Screw 4.3 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked closed position.
  • Page 26 STEP 4.5 DOOR HANDLE ASSEMBLY 4.5 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle Leaver Packer Hinge screw 4.5 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 27 STEP 4.7 FIXING TO BASE 4.7 - FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 65mm Hex head screw 4.7 - FIXING TO BASE Screw through base plates on wall frames in positions shown below using 65HHS screws. If floor not purchased fixings are not provided Screw 3 x 65HHS (Top, centre &...
  • Page 28 STEP 5.0 CORNER POST ASSEMBLY 5.0 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner post’s 40mm Nail 5.0 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position. Fasten through corner post into wall stud using 6 x 40mm nail.
  • Page 29 STEP 5.2 FASCIA ASSEMBLY 5.2 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 5.2 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and meeting evenly at the top. Nail into end of Battens.
  • Page 30 STEP 5.3 RIDGE CAP INSTALLATION 5.3 - ASSEMBLY PARTS – RIDGE CAP INSTALLATION PART CODE QTY DESCRIPTION 1200mm Ridge Cap 40RS 40mm Roof screw 5.3 - ASSEMBLY – RIDGE CAP INSTALLATION Slide 2 ridge caps into position. Make sure peak of ridge cap is in line with peak of fascia’s. Screw through ridge cap into 2 rib in from end and through into batten.
  • Page 31 STEP 5.4 6’ LOFT SHELF If you did not purchase this item, please skip this step. 5.4 - ASSEMBLY PARTS – 6’ LOFT SHELF PART CODE QTY DESCRIPTION 6’ Loft shelf 65HHS 65mm Hex head screw 5.4 - ASSEMBLY – 6’ LOFT SHELF Holding loft shelf in position screw up through support plate into wall frame at each corner.
  • Page 32 STEP 6.0 LEAN TO / ANNEX If you did not purchase this option please skip this step 6.0 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah beam Batten Verandah rafter 75mm Nail 6.0 - ASSEMBLY – LEAN TO / ANNEX Nail through B &...
  • Page 33 STEP 6.1 LEAN TO / ANNEX 6.1 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6.1 - ASSEMBLY – LEAN TO / ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom. Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet.
  • Page 34 STEP 6.2 LEAN TO / ANNEX 6.2 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6.2 - ASSEMBLY – LEAN TO / ANNEX Place the remaining 3 roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom.
  • Page 35 STEP 6.3 LEAN TO / ANNEX 6.3 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah posts 100BS 100mm batten screw 65HHS 65mm hex head screw 6.3 - ASSEMBLY – LEAN TO / ANNEX Using 3 people, butt the verandah roof hard up under shed roof as shown in picture. Support front of verandah roof while fastening through frame into shed wall studs using 4 x 100BS.
  • Page 36 STEP 6.4 LEAN TO / ANNEX 6.4 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah fascia 40mm nail 6.4 - ASSEMBLY – LEAN TO / ANNEX Once fascia’s are on shed, trim lean-to/annex fascia to butt in and finish correctly. Nail through fascia using 4 x 40N per fascia.

  • Page 37: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
  • Page 38 37 | P a g e...
  • Page 39 38 | P a g e...
  • Page 40 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.

This manual is also suitable for:

S3011