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STILLA Maple Assembly Instructions Manual
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STILLA Maple Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Maple' 12x6
S3097
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Maple

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Maple’ 12x6 S3097 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 Caution Please be careful when handling all components, some parts have sharp metal edges. Always wear work gloves, eye protection and long sleeves when assembling or maintaining your shed. Tools required for assembly • Level (if floor option purchased) • Phillips head drive •...
  • Page 3 MAPLE 12x6 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 900x1890mm Cedar Clad Window Panel 1080x1890mm Door Head 1440x130 6ft Gable Rafter 900x42x35mm Double Colonial Door 714x1770mm 1150mm Roof Sheeting 10&2 Single Pans 10 & 12x6 Hardware Kit...
  • Page 4 12x6 Lean To – Option – Add Extra Screws Part Code Checked Part Description Beam 3905x70x35 Verandah Beam 3905x140x35mm Verandah Rafter 1000x42x35 Verandah Posts 2400x90x90mm Verandah Fascias 1100x75x20mm Verandah Roof Sheets 1150mm 12x6 Annex – Option – Add Extra Screws Part Code Checked Part Description Beam 3905x70x35mm...
  • Page 5 If no floor option was purchased, go to step 2.0 (Wall Assembly) STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT PART CODE QTY DESCRIPTION End Plate 1870mm Single Joist 1730mm Double Joist 1730mm (42x35mm part of DJ goes at the top inside) 100BS 100mm Batten screw (Heavy Duty Floor Only) 75mm Nail (Rebated Floor Only)
  • Page 6 Ensure floor frame is square by measuring from corner to corner diagonally prior to installing flooring. Screw frames together using 6x65hhs STEP 1.1 FLOORING INSTALLATION 1.1 – FLOOR INSTALLATION PART CODE DESCRIPTION Floor Board 1798x800mm Floor Board 1798x311mm 50PS 50mm Philips Screw 1.1 –...
  • Page 7 STEP 2.0 WALL ASSEMBLY IF ADDITIONAL WINDOW OPTION PURCHASED (WP – 900MM WINDOW PANEL), IT CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (900MM WALL PANEL) 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1080mm Window Wall panel 900mm Wall panel...
  • Page 8 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 9 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 10 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 11 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 12 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 13 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 14 STEP 2.7 WALL ASSEMBLY 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 15 STEP 2.8 WALL ASSEMBLY 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front Window Wall panel 65HHS 65mm Hex head screw 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through P into FWP (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 16 STEP 2.9 WALL ASSEMBLY 2.9 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Door Head 65HHS 65mm Hex head screw 2.9 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through FWP into DH using 2 x 65HHS on both sides. (Flush on top) Screw 2 x 65HHS Screw 2 x 65HHS 15 |...
  • Page 17 STEP 3.0 GABLE ASSEMBLY 3.0 - ASSEMBLY PARTS – GABLE ASSEMBLY PART CODE QTY DESCRIPTION Gable 65HHS 65mm Hex head screw 3.0 - ASSEMBLY – GABLE ASSEMBLY Carefully position G in place inserting tongue on side panels into groove in G. Screw up through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
  • Page 18 STEP 3.1 RIDGE BEAM BRACKET 3.1 - ASSEMBLY PARTS – RIDGE BEAM BRACKET PART CODE QTY DESCRIPTION Ridge beam bracket 50PS 50mm Phillips head screw 3.1 - ASSEMBLY – RIDGE BEAM BRACKET Measure down from Gable peak 145mm and mark with pen/pencil. Hold ridge beam bracket below mark (top of bracket flush with mark) and screw through bracket into gable using 2 x 50PS per bracket.
  • Page 19 STEP 3.2 RIDGE BEAM 3.2 - ASSEMBLY PARTS – RIDGE BEAM PART CODE QTY DESCRIPTION Ridge beam 50PS 50mm Phillips head screws 3.2 - ASSEMBLY – RIDGE BEAM Place ridge beam on top of ridge beam brackets, ensure beam is hard up against gable. Screw up through ridge beam bracket into ridge beam using 2 x 50PS each end.
  • Page 20 STEP 3.3 ROOF ASSEMBLY 3.3 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION Bottom batten Top batten Rafter 100BS 100mm Batten screw 3.3 - ASSEMBLY – ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten. 1 x 100BS per join. Roof sheet screwed on this side Bottom 19 |...
  • Page 21 STEP 3.4 ROOF ASSEMBLY 3.4 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 1150mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 3.4 - ASSEMBLY – ROOF ASSEMBLY Lay roof frame on a hard surface. Position 1 roof sheet (RS) at each end, flush at top and flush with end of roof battens.
  • Page 22 STEP 3.5 ROOF ASSEMBLY 3.5 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 1150mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 3.5 - ASSEMBLY – ROOF ASSEMBLY Complete laying roof sheeting out on frame. Fasten roof sheets to battens in sequence shown.
  • Page 23 STEP 3.6 ROOF ASSEMBLY 3.6 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 3.6 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top complete screw bottom off using 1 x 40RS through every rib.
  • Page 24 STEP 3.7 CHANNEL ASSEMBLY If you purchased the Lean-To/Annex, leave the channel off the side you will be installing your Lean-To/Annex 3.7 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self-tapping screw 3905mm Channel 3.7 - ASSEMBLY – CHANNEL ASSEMBLY Slide 3905mm channel onto end of roof sheeting over hang.
  • Page 25 STEP 3.8 ROOF INSTALLATION 3.8 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 65HHS 65mm Hex head screw 3.8 - ASSEMBLY – ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables. Ensure roof rafters are flush with gables.
  • Page 26 STEP 4.0 COLLAR TIE INSTALLATION 4.0 – ASSEMBLY – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION Collar tie 1210mm 65HHS 65mm Hex head screw 4.0 - ASSEMBLY PARTS – COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters. Screw through center on angle up into ridge beam.
  • Page 27 STEP 4.1 DOUBLE DOOR HINGE ASSEMBLY 4.1 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Double door’s 4.1 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 28 STEP 4.2 DOUBLE DOOR INSTALLATION 4.2 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Double door’s Hinge screw 4.2 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 29 STEP 4.3 PAD BOLT INSALLATION 4.3 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt 4.3 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked position.
  • Page 30 STEP 4.5 DOOR HANDLE ASSEMBLY 4.5 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION Door Packer Hinge screw 4.5 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 31 STEP 5.0 CORNER POST ASSEMBLY 5.0 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner post’s 40mm Nail 5.0 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position. Fasten through corner post into wall stud using 6 x 40mm nail, spacing evenly up each corner post.
  • Page 32 STEP 5.1 COVER STRIP ASSEMBLY 5.1 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover strip 40mm Nail 5.1 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over join on wall panels. Nail through cover strip into wall panel using 6 x 40mm nails (40N) evenly spaced, per strip.
  • Page 33 STEP 5.2 FASCIA ASSEMBLY 5.2 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 5.2 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and joining evenly at the top. STEP 5.3 RIDGE CAP INSTALLATION 5.3 - ASSEMBLY PARTS –...
  • Page 34 STEP 5.4 6’ LOFT SHELF If you did not purchase this item, please skip this step. 5.4 - ASSEMBLY PARTS – 6’ LOFT SHELF PART CODE QTY DESCRIPTION 6’ Loft shelf 65HHS 65mm Hex head screw 5.4 - ASSEMBLY – 6’ LOFT SHELF Holding loft shelf in position screw up through support plate into wall frame at each corner.
  • Page 35 STEP 6.0 LEAN TO / ANNEX If you did not purchase this option please skip this step 6.0 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah beam Batten Verandah rafter 75mm Nail 6.0 - ASSEMBLY – LEAN TO / ANNEX Nail through B &...
  • Page 36 STEP 6.1 LEAN TO / ANNEX 6.1 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah roof sheeting 40RS 40mm roof screw 25RS 25mm roof screw 6.1 - ASSEMBLY – LEAN TO / ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom. Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet.
  • Page 37 STEP 6.2 LEAN TO / ANNEX 6.2 - ASSEMBLY – LEAN TO / ANNEX Place the remaining roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom. (overlap excess sheeting) Bent up edge at top.
  • Page 38 STEP 6.3 LEAN TO / ANNEX 6.3 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah posts 100BS 100mm batten screw 65HHS 65mm hex head screw 6.3 - ASSEMBLY – LEAN TO / ANNEX Using 3 people, butt the verandah roof hard up under shed roof as shown in picture. Support front of verandah roof while fastening through frame into shed wall studs using 4 x 100BS.
  • Page 39 STEP 6.4 LEAN TO / ANNEX 6.4 - ASSEMBLY PARTS – LEAN TO / ANNEX PART CODE QTY DESCRIPTION Verandah fascia 40mm nail 6.4 - ASSEMBLY – LEAN TO / ANNEX Once fascia’s are on shed, trim lean-to/annex fascia to butt in and finish correctly. Nail through fascia using 4 x 40N per fascia.

  • Page 40: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
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  • Page 44 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.