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AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions
WARNING
!
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury, death or
property damage.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position and install a lockout tag.
There may be more than one disconnect switch. Lock out and tag
switch with a suitable warning label. Verify proper operation after
servicing.
CAUTION
!
UNIT OPERATION HAZARD
Failure to follow this caution may result in unit damage or improper
operation.
Do NOT use this kit with furnaces with an input of 26,000 BTUh; the
unit will be severely over-fired. This could result in delayed ignition,
sooting or premature heat exchanger failure.
This instruction covers the installation of gas conversion kit to convert
the following furnaces from propane gas usage to natural gas usage.
NOTE: See appropriate sections for your furnace type.
Table 1 – Kit Contents
QUANTITY
2
4
ORIFICES (BAG ASSEMBLIES)
1
LABELS 348712-201 through 348712-209
1
1
SINGLE-STAGE GAS VALVE
Condensing Furnaces with 40,000 to 140,000 BTUh (not all models
have 140,000 BTUh) gas input rates and a.) Single-Stage, 4-Way
Multipoise, Hot Surface Ignition with PSC blower motor or b.)
Single-Stage gas valve with Fixed-Speeds Constant Torque ECM (FCT)
blower motor.
TWO-STAGE & MODULATING GAS VALVE
Condensing Furnaces with 40,000 through 120,000 BTUh gas input rate
and a.) Modulating gas valve with Variable-Speed Constant Airflow
ECM (VCA), b.) Two-Stage gas valve with Variable-Speed Constant
Airflow ECM (VCA), or c.) Two-Stage gas valve with Variable-Speed
Constant Torque ECM (VCT) blower motor.
DESCRIPTION AND USAGE
This kit is designed for use in the furnaces listed in
see
Table 1
for kit contents. To accommodate many different furnace
models, more parts are shipped in kit than will be needed to complete
conversion. When installation is complete, discard extra parts.
SINGLE-STAGE CONDENSING FURNACES
Table 2 – Single Stage Model Numbers
Model Numbers Beginning with:
59S(P/C/E)
PG9(2/5)S
PG9(2/6)M
(F/G)9MXE
(N/R)95ESN
(N/R)92ESN
(N/R)92MS
(N/R)96VS
For 40K through 140K models only.
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
DESCRIPTION
REGULATOR SPRINGS
PLUG, PIPE
INSTRUCTIONS
Table 2
or
91(2/5/6)S
92(2/5/6)S
PG9(2/5)ESA
F9MES
(N/R)9MS
(N/R)96MS
WF(A/H/S)X
TWO-STAGE & MODULATING CONDENSING
Table 3 – Two-Stage & Modulating Model Numbers
59T(N/P)
(G/P)G96V
(F/G)9MXT
59MN
(F/G/N)97C
INSTALLATION
1. Set room thermostat to lowest setting or "OFF"
2. Disconnect power at external disconnect, fuse or circuit breaker.
3. Turn off gas at external shut-off or gas meter.
4. Remove outer doors and set aside.
5. Turn electric switch on gas valve to OFF.
Fig. 1 – Representative Furnace Drawing
MANIFOLD/ORIFICE/BURNER REMOVAL
UNIT OPERATION HAZARD
Failure to follow this caution may result in unit damage or improper
operation.
Label all wires prior to disconnection when servicing controls.
Table
3,
D'EQUIPEMENT D'OPERATION
Toute erreur de câblage peut être une source de danger et de panne.
Lors des opérations d'entretien des commandes, étiqueter tous les fils
avant de les déconnecter.
NOTE: Use a back-up wrench on the gas valve to prevent the valve
from rotating on the manifold or damaging the mounting to the burner
box.
1. Disconnect the gas pipe from gas valve and remove pipe from the
furnace casing, see
2. Disconnect the connector harness from gas valve Disconnect wires
from Hot Surface Igniter (HSI) and Flame Sensor.
2
FURNACES
Model Numbers Beginning with:
986T
PG95X
(F/G/N)96CTN
987M
WFST
CAUTION
!
ATTENTION
!
Fig.
1.
92(5/6)T
(F/G)9MV
(F/G/N)96V
(F/G)9MA
A190014
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