Carrier 58TP1A Installation, Start-Up, Operating And Service And Maintenance Instructions

58TP0A/58TP1A
80% AFUE, Variable-Speed, ECM Motor,
Two-Stage, 4-Way Multipoise,
Non-Condensing Gas Furnace, Series A
Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CODES AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . 6
Table 1 - Minimum Free Area Required for Each Combustion Air
opening of Duct to Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 2 - Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
UPFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DOWNFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 3 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 10
HORIZONTAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 10
LOCATION RELATIVE TO COOLING EQUIPMENT . . . . . . 11
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SUPPLY AIR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 12
RETURN AIR CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 4 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 5 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
J-BOX RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
NOTES FOR FIGURES 28 - FIGURES 35: . . . . . . . . . . . . . . . . . . 19
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GENERAL VENTING REQUIREMENTS . . . . . . . . . . . . . . . . 20
Table 6 - Combined Appliance Maximum Input Rating
in Thousands of Btuh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 7 - Minimum Allowable Input Rating of
Space-Heating Appliance in Thousands of Btuh per Hour . . . . . 22
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 26
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 8 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . . 27
Table 9 - Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . . 28
Table 10 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 11 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Rate (Tabulated Data Based on 22,000 Btuh High-Heat/14,500 Btuh
for Low-Heat per Burner, Derated 4 Percent for Each 1000 Ft.(305 M)
Above Sea Level). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
Installation, Start-up, Operating and
Service and Maintenance Instructions
on the referenced subject, which is represented only by the standard in its entirety.
Table 12 - Air Delivery - CFM (With Filter)* . . . . . . . . . . . . . . 33
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 36
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Table 13 - Filter Size Information - In. (mm) . . . . . . . . . . . . . . . 38
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 47
EXAMPLE OF MODEL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . 47
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
NOTE: Read the entire instruction manual before starting the
installation.
A200103